YR1600sy安装使用说明书(E)

1RF5/1600CYCLONEPREHEATERWITHCALCINERINSTALLATION,USEMANUALYR1600SYSMPREPARATION_PROOFREADING_AUDIT_NANJINGSEPERMACHNERYKILNFLUEGASDUCTCOMINGFROMTHETHREEHIGHTEMPERATUREOXYGENCONTAININGGASTHROUGHTHEPIPELINETYPECALCINERFLUECONVERGINGONTHERISEAFTERTHECYCLONEINTOTHEC5AIRHEATEXCHANGERWITHTHERAWMATERIALSDURINGTHEBOTTOMUPTHETEMPERATUREGRADUALLYDECREASEDANDFINALLYOUTTHEOUTLETDISCHARGEBYCL32STRUCTURALCHARACTERISTICS321DECOMPOSITIONKILNSYSTEMMAINLYCONSISTSOFPRECYCLONE,THEWINDPIPE,BLANKINGTUBE,DECOMPOSITIONFURNACEANDKILNSMOKEROOMSANDOTHERMAJORPARTS322THEMAINSTRUCTURALCHARACTERISTICSOFTHISDESIGN3221CYCLONESAREUSEDATALLLEVELSOFLOWRESISTANCESTRUCTURE,LARGEDIAMETERSPIRAL,WITHADEFLECTORPLATEONTHEIMPORT,EXPORTDEPARTMENTOPERATESWITHINTHECYLINDER,CLEQUIPPEDWITHRECTIFIER,THEREBYENHANCINGTHECYCLONESEPARATIONEFFICIENCYANDREDUCESYSTEMRESISTANCEFORTHEINSTALLATION,REPLACEMENTANDMAINTENANCECONVENIENCE,C3,C4,C5USESSLICEWITHINTHECYLINDERTYPESEEDRAWING53222ONLINECALCINERSIMPLESTRUCTURE,NOTONLYIMPROVESAIRFLOWTURBULENCEINTENSITY,ANDSTRENGTHENTHEGASSOLIDHEATTRANSFERCONDITIONSSOTHATMATERIALSANDCOALINTHEFURNACETOSTAYLONGER,INORDERTOMEETTHEPOORQUALITYOFFUELBURNINGANDPROMOTETHERELATIVELYPOORACTIVITYOFTHEMATERIALDECOMPOSITIONPROCESSCOMBUSTIONGASESFROMTHEKILNHOODOFFRESHAIR,SOAHIGHOXYGENCONTENTISCONDUCIVETOTHEFURNACEFUELCOMBUSTIONANDMATERIALSDECOMPOSE,COALEASYTOFIRE,SODECOMPOSITIONFURNACEEASIERTOOPERATETHERESULTINGLOWNOXCALCINERHASTHEADVANTAGESOFCONCENTRATION3223TAPERATALLLEVELSAREEQUIPPEDWITHCYCLONEBARRELFEEDHOLEWHENNECESSARY,TOSOLVETHESEALINGPROBLEM3224CUTTINGPIPEWITHAGOODSEAL,ACTIONANDFLEXIBLEFLAPVALVE,BOTHWITHINTHESTRINGTOOVERCOMETHEWINDALSOGUARANTEESTHECONTINUITYOFTHENEXTSECTIONOFTHEUNIFORM,TOPLAYANIMPORTANTROLEINIMPROVINGSEPARATIONEFFICIENCY3225CAESARFEEDBOXESUSEDTOENHANCETHEMATERIALINTHEFLOWOFTHEDISPERSION,INCREASETHEHEATTRANSFEROFGASANDMATERIALEFFICIENCY3226CONNECTIONSATALLLEVELSOFCYCLONEDUCTLAYOUTCOMPACT,CANGREATLYREDUCETHEHEIGHTANDCOVERSANAREAOFKILNFRAMEWORK3227SYSTEM,EACHCONNECTINGFLANGEWELDEDFORMSAREUSEDAFTERINSTALLATION,GREATLYREDUCINGTHEAMOUNTOFSYSTEMAIRLEAKAGE3228CYCLONE,THEWINDPIPEANDTHEBASEAREUSEDCALCINERRINGSTRUCTURE,PROCESSLAYOUTFLEXIBILITY,FLOORDESIGNEDTOBESIMPLE4INSTALLATIONANDCOMMISSIONING41INSTALLATIONREQUIREMENTS411MANUFACTURERANDTHEUSERPREINSTALLATIONTOBEPROPERLYSAFEGUARDEDTOPREVENTRUSTDAMAGEANDDEFORMATION412PREINSTALLATIONPREPARATION4121SHOULDBEORGANIZEDPRIORTOINSTALLATIONPERSONNELAREFAMILIARWITHDRAWINGSANDRELATEDTECHNICALDOCUMENTSOFTHE6DEVICESTRUCTUREANDDESIGNINTENT,CLARIFYTHETECHNICALREQUIREMENTS,THEPREPARATIONOFTHECONSTRUCTIONPROGRAM,ANDDESIGNATEDPERSONRESPONSIBLEFORTHEINSTALLATIONOFTHEENTIREPIECEOFEQUIPMENT4122INSTALLATIONOFUNITSINTHEEQUIPMENTACCEPTANCEBYTHECONSTRUCTIONUNITTRANSFERPROCESSINRESPONSETOTHEINTEGRITYANDQUALITYOFEQUIPMENT,PARTSINSPECTION,IFTHEREISINSUFFICIENTNUMBEROFTRANSPORTORMANUFACTURINGDEFECTCAUSEDDURINGSTORAGE,SHOULDNOTIFYTHERELEVANTAUTHORITIESSEEKTOCOMPLEMENTANDTOELIMINATEDEFECTS4123PRIORTOINSTALLATIONINALLPARTSMUSTBECARRIEDOUTCLEANINGWORKTODECONTAMINATIONRUST4124CHECKEDPRIORTOINSTALLATIONMUSTREFERTODRAWINGELEVATIONOFTHEINSTALLATIONOFFLOORFLAT,THECENTERDISTANCE,RESERVEDFORHOLESANDOTHERBASICDIMENSIONS,SIMULTANEOUSDETERMINATIONOFTHERELEVANTPARAGRAPHSOFEQUIPMENTINSTALLATIONDIMENSIONS,THROUGHTHEDEVICETOADJUSTTHERESERVEDSEGMENTADJUSTEDACCORDINGLY,ANDPREPARERECORDSFORTHEPURPOSEOFTHEFINALINSTALLATIONBASIS4125PREHEATERKILNSYSTEMINSTALLATIONBENCHMARKANDELEVATIONOFTHECENTERLINE413CYCLONE,DECOMPOSITIONFURNACE,SMOKEROOM,THEWINDPIPEANDCUTTINGPIPEINSTALLATION4131DESIGNDRAWINGSINTHEMARKEDSPOTWELDINGISINSTALLEDONSITETOFINDISAFTERTHELIFTINGOFTHEWELDING,THEWELDSHOULDMEETTHEJC53294“BUILDINGMATERIALMACHINERYSTEELWELDEDGENERALTECHNICALCONDITIONS“REQUIREMENTARENOTALLOWEDTOPLAYINTHENONARCWELDINGSURFACE4132CYCLONE,DECOMPOSITIONFURNACE,SMOKECHAMBERANDWINDPIPEANDOTHERSARELARGETHINWALLEDBODYPARTS,INTHELIFTINGANDINSTALLATIONOFPREREINFORCEMENTMEASURESSHOULDBETAKENTOPREVENTDISTORTION4133WITHROTARYKILNCENTERLINEASTHEBASE,INSTALLTHEKILNSMOKEROOM,LOOKINGFORPOSITIVEPOSITIONING,SMOKECHAMBERCENTERLINETOTHEROTARYKILNCYLINDERCENTERFROMTHECOLDENDFACEMUSTBEBASEDONTHEMAPREQUIREDTOBEGUARANTEED74134INSTALLATIONOFCYCLONES,AREINPLACETOFINDTHEBOTTOMFIRST,ANDTHENLOOKFORTHETOPPLACE,AFTERBEINGWITHWELDINGFORTHEELIMINATIONOFCYCLONEROOFINTHEPRODUCTIONOFTHEIROWNWEIGHTDURINGTRANSPORTCAUSEDBYTHESINKINGANDABSORPTIONOFTHERMALEXPANSIONOFTHESYSTEM,ACCORDINGTOTHE“FIGURE2“SHOWSAHIGHDEGREEOFMETHODTOCAPLIFTED“H“HVALUESAREASFOLLOWS2CYCLONEROOFH10MM3CYCLONEROOFH10MM4CYCLONEROOFH12MM5CYCLONEROOFH14MM4135INSTALLATIONWITHINTHETUBEANINNERTUBECYCLONECYCLONECYLINDERPLACEDONITSROOFAFTERTHEBOLTFLANGECONNECTIONS,BEINSTALLEDINSIDETHEUPPERTUBEEXITDUCT2CYCLONEINNERTUBEDIRECTLYAFTERLIFTINGTHELIDRESTINGONTHETOPSURFACEOFTHEFLANGECYCLONESURFACE,PAYATTENTIONTOTHECENTERLINESHOULDBEINSIDETHECYLINDERCENTERLINECOINCIDESWITHTHETOPSURFACEOFFLANGETHREE,FOUR,FIVECYCLONEINSTALLATIONOFTHEINNERTUBESHOULDBEFIRSTFIXEDBLOCKANDTHETOPSURFACEOFPALLETCYCLONEBOLTCONNECTION,ANDTHENFROMTOPTOBOTTOMCLADDINGLAYERTOHANGINSIDETHECYLINDER,THEMOSTTHENEXTLEVELWITHTHECONNECTINGPLATETOTHEINNERCLADDINGTOTHECOMPANYASAWHOLE4136DECOMPOSITIONFURNACESHOULDBEINSTALLEDINTHESMOKECHAMBERISLOOKINGAFTERPLACES4137DUCTCONNECTIONATALLLEVELS,FROMLOWLEVELTOHIGHLEVELDIRECTIONOFTHEUPPERPARTOFADUCTOUTLETANDTHECYCLONEAIRINLETWELDINGATTHESAMETIMEADJUSTTHEBASEANDTHECYCLONEWINDPIPEBASEANDUSEDFLATSTEELMATPADSDONOTALLOWSPOTWELDINGINTHECYCLONE,THEWINDTUBEBASE4138CENTERLINEOFTWOCYCLONES,CYCLONESANDWINDPIPECENTERLINE,CYCLONEFURNACECENTERLINEPARALLELWITHTHE8DECOMPOSITIONDEGREEOFTOLERANCEFOR5MM,THEDISTANCEDEVIATIONOF3MM4139FROMTOPTOBOTTOMTOCONNECTTHETWOPARTSOFTHECENTERLINE,ASEXPECTEDINEACHGRADEPIPE,EXPANSIONJOINT,FLAPVALVE,ETCCENTERLINEOFTHECOAXIALDEGREE3MM31310EACHLEVELUNDERTHECONTROLOFTHEPIPEMATERIALHAVEBEENRESERVEDACERTAINADJUSTMENTOFTHELENGTH,INTHELAYINGOFREFRACTORYLININGS,PRETRIALMUSTBECONDUCTEDACCORDINGTOTHEACTUALSIZEOFASSEMBLY,THEEXCESSLENGTHOFTHEAMPUTATED,FORAGOODBOLTHOLELOCATION,ANDMAKEAMARK41311INSTALLATIONOFEXPANSIONJOINTMATERIALTOCHECKTHEAIRFLOWDIRECTIONANDFLOWDIRECTIONSHALLNOTBEINSTALLEDAGAINSTINADDITIONTOTHESPECIFICREQUIREMENTSOFTHEFIGURESHOWSSIZEEXPANSIONJOINTBASISHAVINGTOINSTALLTHEPREPULL,THEOTHEREXPANSIONJOINTISSTRICTLYPROHIBITEDINORDERTOTENSIONANDCOMPRESSIONMETHODSTOCOMPENSATEFORINSTALLATIONINACCURACIESAFTERINSTALLATION,TOSUPPORTTHEEXPANSIONJOINTREMOVALOFDOUBLEHEADEDSTUD41312FLAPVALVESINSTALLEDSHOULDBEFLEXIBLEANDRELIABLE41313CYCLONE,THEWINDPIPEANDDECOMPOSITIONFURNACEREPAIRTHEDOORTHEFOLLOWING159MMHOLESFORINTERNALWELDINGANDMASONRYLININGWHENSCAFFOLDINGWITHHOLES,NOTALLOWEDTOFORCEITSHOLEWALL41314INVOLVINGTHEINSTALLATIONOFQUALITYONKEYDIMENSIONS,SHOULDFIGURECHECKTOMAKERECORDS,AGREEDUPONWITHTHEDESIGNUNITTOBEAMENDED41315INORDERTOREDUCEAIRLEAKAGE,THESYSTEMAFTERTHEINSTALLATIONREQUIREMENTSSHOULDBEBASEDONMAPSANDCONNECTINGTHETWOFLANGEBOLTSWEEKSLAPWELDEDSHUTMUSTHAVEAGASKETINPLACE,TIGHTENTHEBOLTS,ANDEVENTHENITSFORCE41316PROVIDEDBYTHERELEVANTPROFESSIONALMAPSLININGMASONRYCONSTRUCTION41317ONSITEWELDEDPARTSTOBERUST,ANTIRUSTPAINTAFTERWELDINGPAINTEDTWICE41318ALLAFTERINSTALLATION,THESURFACESHOULDBEEXPOSEDBYOILS,DIRTCLEANED,PAINTEDTWICESILVERPAINT941319IFTHECONCRETEFRAME,THEINSTALLATIONOFTHEBASEAFTERTHEDEPARTMENTSTILLNEEDSTOUNDERGOSECONDARYGROUTING42DEBUGGING421PREPARATIONBEFOREDEBUGGING4211CLEANUPLAYERSOFDEBRISONTHEPLATFORM4212CHECKSYSTEMINSTALLATIONQUALITYANDGAPS4213CHECKTHECYCLONE,THEWINDPIPEANDOTHERDEBRISFALLINGWITHINTHEAVAILABILITY4214CLOSEACCESSDOOR,REMOVINGDOORSANDPOKEHOLESANDOTHERMATERIALS422AIRLOADTEST4221PRETESTONLYTHEDECOMPOSITIONOFTHESYSTEMFORVENTILATIONAIRLOADTEST,INTHECASEOFCOLDAIRTOCHECKCONNECTIONFLANGECONNECTIONSEALEDCONDITIONSCANBEUSEDSOAPYWATERTOCHECKAND,IFAFTERSTOPPINGLEAKREPAIRWELDINGORRETIGHTENTHEBOLTS4222PREHEATER,CALCINERANDKILNSUCHASLINKAGETEST,THEATTENTIONSMOKEROOMANDAROTARYKILNCONNECTIONSWHETHERTHEABNORMALNOISE5OPERATIONANDMAINTENANCEPROPEROPERATIONANDMAINTENANCE,CANEFFECTIVELYENSURESYSTEMPERFORMANCEANDNORMALOPERATIONOFEQUIPMENT,ACCIDENTPREVENTION,ANDCANPROLONGLIFE51OPERATION511DECOMPOSITIONOFTHESYSTEMINTHEPRELOADTESTANDFOUNDTHEPROBLEMELIMINATED,ASWELLASTHELINERAFTERDRYINGTONORMALUSE512PREHEATERANDCALCINEROPERATIONSSHOULDBESUBORDINATEDTOTHECONTROLROOMINAUNIFIEDCOMMAND10513ANDPAYATTENTIONTOALLLEVELSOFCYCLONEANDCALCINERTEMPERATURE,PRESSURECHANGES,WITHORWITHOUTANOMALIESIFTIMELYNOTIFICATIONCONTROLROOM,LOCATECAUSESANDTIMELYELIMINATION514ACCORDINGTOPRODUCTIONINATIMELYMANNERTOADJUSTTHELOCATIONOFHEAVYHAMMERFLAPVALVE,SOTHATFLAPVALVEVALVEPLATEISALWAYSINAGOODMICROSTATE515PRODUCTIONISSTRICTLYPROHIBITEDDURINGTHEOPENREPAIR516INORDERTOPREVENTCLOGGINGANDELIMINATETHENEEDTOOPENCRUSTMATERIALREMOVALDOORORPOKEHOLES,ITSHOULDBEMADEPRIORCONTACTWITHTHECONTROLROOM,ANDTHEHUMANBODYCANNOTCLEARTHEMOUTHORPOKEISFACINGMATERIALSKONG517THEBOOTSEQUENCE,METHODS,OPERATINGPROCEDURESANDPRECAUTIONS,SEESPECIALINSTRUCTIONS52MAINTENANCE521INTHERUNTIMETOOBSERVETHEFLAPVALVEVALVEPLATEMOVEMENTISFLEXIBLE,SHAFTSEALISGOOD522REGULARCHECKSOFALLCONNECTIONPOINTS,SCATTERMATERIALBOXES,REPAIRDOORS,GATES,ETCANDREMOVETHESEALBETWEENTHESHELL,IFFOUNDTOLEAKOUTATIMELYMANNER523EXPANSIONJOINTSANDOTHEREQUIPMENTSHOULDPAYATTENTIONTOWHETHERTHECRACKINGPHENOMENONSHELL116APPENDIX61LUBRICATIONOFITE