YD系列燃油燃烧器使用说明书(英文最终版)

YD系列燃油燃烧器YDSERIESOILBURNER使用说明书OPERATIONINSTRUCTIONS岳阳远大热能设备有限公司YUEYANGYUANDATHERMALENERGYEQUIPMENTCO,LTD1公司简介COMPANYPROFILE岳阳远大热能设备有限公司是一家以热工技术开发及热工设备设计、制造的高新技术企业。YUEYANGYUANDATHERMALENERGYEQUIPMENTCO,LTDISAHITECHENTERPRISEENGAGEDINTHEDEVELOPMENTOFTHERMALTECHNOLOGIESANDDESIGNANDMANUFACTURINGOFTHERMALEQUIPMENTS本公司以节能降耗、提高产品质量和生产效率、改善劳动条件、提高设备运行的可靠性、延长设备的使用寿命以及减少环境污染等方面为宗旨，凭借雄厚的技术力量和新颖的设计理念，长期致力于热加工行业专用设备的设计开发和制造，在竞争激烈的市场上创立了一块信誉度良好的品牌，也取得了较好的经济效益和社会效益。YUANDACARRIESOUTTHETENETOFSAVINGENERGY,REDUCINGCONSUMPTION,IMPROVINGPRODUCTQUALITYANDPRODUCTIVEEFFICIENCYANDWORKINGCONDITION,ENHANCINGTHERELIABILITYOFOPERATIONOFEQUIPMENTS,PROLONGINGLIFEOFUSEOFEQUIPMENTSANDDECREASINGENVIRONMENTPOLLUTIONWITHSTRONGTECHNICALSTRENGTHANDNOVELDESIGNCONCEPT,YUANDAISDEDICATEDTOTHEDESIGN,DEVELOPMENTANDMANUFACTURINGOFTHESPECIALEQUIPMENTSOFTHERMALPROCESSINGINDUSTRY,ANDHASCREATEDABRANDOFGOODCREDITINFIERCECOMPETITIVEMARKETANDOBTAINEDRELATIVEGOODECONOMICANDSOCIALBENEFIT本公司的产品有THEPRODUCTSOFYUANDAINCLUDE适合于轻油、重油、天然气、液化石油气、高炉煤气、焦炉煤气、发生炉煤气、水煤气和各可燃工业废气的燃油燃气燃烧器（含手动和全自动）及其配套产品，这些燃烧器在锅炉、石油及石化、化工、冶金、陶瓷、公路建设、船舶、热处理等行业得到了广泛的应用；MANUALANDFULLYAUTOMATICOILANDGASBURNERSANDSUPPORTINGPRODUCTSSUITABLEFORLIGHTOIL,HEAVYOIL,NATURALGAS,LIQUEFIEDPETROLEUMGAS,HIGHFURNACEGAS,COKEOVENGAS,PRODUCERGAS,WATERGASANDINFLAMMABLEINDUSTRIALWASTEGASTHESEBURNERSAREWIDELYUSEDINBOILERS,PETROLEUM,PETROCHEMICAL,CHEMICALINDUSTRY,METALLURGICAL,CERAMIC,ROADCONSTRUCTION,SHIPS,HEATTREATMENTINDUSTRIESANDSOMEOTHERINDUSTRIES铝、铜和锌等有色金属加工行业专用的预热式圆形熔化保温炉、竖式快速熔化炉与保温炉（含倾动式）配套炉组、全自动连续式熔化保温炉、新型节能铝棒加热炉（专利产品）、热喷射快速铝棒加热炉、时效炉和均质炉等，是铝型材、铝制品、板带铸扎、铝合金配制、连铸连扎及废铝回收行业理想的更新换代产品；PREHEATINGCIRCULARMELTINGANDHOLDINGFURNACESSPECIALLYUSEDFORPROCESSINGOFALUMINUM,COPPER,ZINCANDNONFERROUSMETAL,VERTICALRAPIDMELTINGFURNACESANDHOLDINGFURNACESINCLUDINGTILTINGFURNACESSUPPORTINGBANKOFFURNACES,FULLYAUTOMATICCONSECUTIVEHOLDINGFURNACES,NEWTYPEENERGYSAVINGALUMINUMBILLETHEATINGFURNACESPATENTPRODUCTS,THERMALJETRAPIDALUMINUMBILLETHEATINGFURNACES,AGINGFURNACESANDHOMOGENEOUSFURNACESTHATARETHEIDEALUPDATINGPRODUCTSOFALUMINUMPROFILES,ALUMINUMPRODUCTS,SHEETSANDSTRIPSCASTINGANDROLLING,ALUMINUMALLOYPREPARATION,CONTINUOUSCASTINGANDROLLINGANDWASTEALUMINUMRECYCLINGINDUSTRIES2钢铁行业专用的钢（铁）水包、中间罐及在线水口烘烤装置等；SPECIALSTEELIRONBAGSFORSTEELANDIRONINDUSTRY,TUNDISHES,ONLINENOZZLEBAKINGDEVICES适合于各种工况条件的热风炉及热交换器等；SPECIALSTEELIRONBAGSFORSTEELANDIRONINDUSTRY,TUNDISHES,ONLINENOZZLEBAKINGDEVICES工业炉窑排烟除尘等环保设备；INDUSTRIALFURNACESANDKILNSEXHAUSTINGANDDUSTINGCOLLECTINGEQUIPMENTSANDOTHERENVIRONMENTFRIENDLYEQUIPMENTS除定型产品外，本公司还可依据用户的特殊要求进行设计和制造，以满足不同用户的特殊要求，另外，本公司还经营各型铸造机、精炼设备以及各种热工仪表等。INADDITIONTOSTYLINGPRODUCTS,YUANDACANDESIGNANDMANUFACTUREPRODUCTSINACCORDANCEWITHTHESPECIALREQUIREMENTSOFUSERSBESIDES,YUANDADEALSINALLTYPESOFCASTINGMACHINES,REFININGEQUIPMENTSANDALLKINDSOFTHERMALINSTRUMENTS,ETC本公司提供的不仅仅是产品，而是彻底满足用户需求的、崭新的解决问题的方案和相互交流的平台。与我们合作，您将得到更专业的技术支持、性价比优秀的产品和更好的售前售中售后服务，并彻底解除用户的后顾之忧。本公司坚持“以人为本、科技领先、质量第一、用户至上”的经营理念，愿与海内外朋友精诚合作，为发展民族产业，创造民族品牌而不懈努力奋斗WHATYUANDAPROVIDESISNOTONLYPRODUCTSBUTALSOTHEBRANDNEWSOLUTIONANDPLATFORMOFMUTUALEXCHANGEFULLYSATISFYINGTHEREQUIREMENTSOFUSERSCOOPERATINGWITHYUANDA,YOUWILLGETMOREPROFESSIONALTECHNICALSUPPORT,HIGHQUALITYPRODUCTSWITHGOODPRICEPERFORMANCERATIOANDBETTERSERVICESOFBEFORESALEDURINGSALEANDAFTERSALETOREMOVEALLYOURWORRIESYUANDASTICKSTOTHEOPERATIONALCONCEPTOF“PEOPLEORIENTED,TECHNOLOGYLEADING,QUALITYFIRSTANDUSERSUPREME“YUANDAHOPESTOCOOPERATEWITHFELLOWSATHOMEANDABROADANDMAKEUNREMITTINGEFFORTSTODEVELOPNATIONALINDUSTRYANDCREATENATIONALBRANDS让中国领先的热工技术与您共享TOSHARECHINESELEADINGTHERMALTECHNOLOGY地址湖南省岳阳经济技术开发区康王高科技园电话07308223780879841987984298798439传真07308223790邮编414000网址HTTP/WWWYDRNCOM网络实名远大热能EMAILYDRN0730NETCNADDKANGWANGHITECHPARK,YUEYANGECONOMICANDTECHNICALDEVELOPMENTZONE,HUNANPROVINCETEL07308223780879841987984298798439FAX07308223790POSTALCODE414000WEBSITEHTTP/WWWYDRNCOMREALNETWORKNAMEYUANDATHERMALENERGYEMAILYDRN0730NETCN3目录CONTENTS一、YD系列燃油燃烧器产品简介3IBRIEFINTRODUCTIONTOYDSERIESOILBURNERPRODUCT二、燃烧器的规格与技术参数3IISPECIFICATIONANDTECHNICALPARAMETEROFTHEBURNER1、燃烧器的规格型号31BURNERSPECIFICATIONANDTYPE2、燃烧器的工况技术参数32BURNERWORKINGCONDITIONANDTECHNICALPARAMETER三、燃烧器的选型4IIITYPEOFTHEBURNER1、常规燃烧器的选型41TYPEOFCONVENTIONALBURNER2、异型燃烧器42HETEROGENEOUSBURNER四、配套设备4IVSUPPORTINGEQUIPMENT1、风机41FAN2、供油系统52OILSUPPLYSYSTEM3、重油加热装置53HEAVYOILHEATINGDEVICE4、自动推进器54AUTOMATICPROPELLER5、高能点火器55HIGHENERGYIGNITER6、燃油电磁阀56OILELECTROMAGNETICVALVE7、燃油电动调节阀57AUTOMATICOILADJUSTINGVALVE8、空气电动调节阀58AUTOMATICAIRADJUSTABLEVALVE9、火焰监测器59FLAMEMONITOR10、燃烧自动控制系统510COMBUSTIONAUTOMATICCONTROLSYSTEM五、燃烧器的安装使用与维护维修6VINSTALLATION,USEANDMAINTENANCEOFTHEBURNER41、燃烧器的安装及系统工艺简介图61BRIEFINTRODUCTIONTOTHEINSTALLATIONOFTHEBURNERANDSYSTEMPROCESSFLOW2、燃烧器的安装62INSTALLATIONOFBURNERS3、燃烧器的点火与调试（手动点火）83IGNITINGANDDEBUGGINGOFBURNERMANUALIGNITING4、燃烧器的熄火94THEBURNERFLAMEOUT5、燃烧器常见故障及维修方法95COMMONFAULTSANDMAINTENANCEMETHODOFBURNER6、燃烧器的维护和保养106BURNERMAINTENANCEANDREPAIR六、配套设备的安装和使用说明10VISIZEANDINSTALLATIONINSTRUCTIONSOFSUPPORTEQUIPMENTS1、M型机械雾化油枪101MTYPEMECHANICALATOMIZATIONOILGUN2、供油系统112THEFUELSUPPLYSYSTEM3、重油电加热器133HEAVYOILELECTRICHEATER4、供风系统的风阀风斗144AIRVALVEANDAIRSCOOPOFAIRSUPPLYSYSTEM警告不当使用本设备可能产生爆炸危险，并造成严重后果。请操作者仔细阅读本使用说明书，并进行相关的培训，熟悉设备，熟练掌握操作要领，在得到授权后方可上岗操作使用该设备。WARNINGINAPPROPRIATEUSEOFTHEEQUIPMENTMAYPRODUCEEXPLOSIVEDANGERANDCAUSESERIOUSRESULTPLEASECAREFULLYREADTHEOPERATIONINSTRUCTIONS,CONDUCTRELATEDTRAININGANDSKILLFULLYMASTEROPERATIONSKILLSOPERATIONOFTHEEQUIPMENTISNOTALLOWEDUNTILOBTAININGAUTHORIZATION5一、YD系列燃油燃烧器产品简介IBRIEFINTRODUCTIONTOYDSERIESOILBURNERYD系列燃烧器由燃油燃烧器（含轻油、重油、燃料油和废油等）、燃气燃烧器（含天然气、液化石油气、高炉煤气、发生炉煤气、焦炉煤气和工业尾气等）和油气混烧燃烧器三大系列，180多个品种组成。该系列产品自问世以来，以其新颖的结构，先进的燃烧机理和显著的节能效果在国内外节能技术中处领先地位，获得到了国内外广大用户的推崇与厚爱。YDSERIESBURNERSCONSISTOFOILBURNERSINCLUDINGLIGHTOIL,HEAVYOIL,FUELOILANDWASTEOIL,ETC,GASBURNERSINCLUDINGNATURALGAS,LIQUEFIEDOILGAS,HIGHFURNACEGAS,PRODUCERGAS,COKEFURNACEGASANDINDUSTRIALWASTEGAS,ETCANDOILANDGASMIXEDBURNERSAND180VARIETIESSINCETHELAUNCH,THEYHAVETAKENTHELEADINDOMESTICANDOVERSEASENERGYSAVINGTECHNOLOGIESWITHTHEIRNOVELSTRUCTURE,ADVANCEDBURNINGMECHANISMANDNOTABLEENERGYSAVINGEFFECTANDWONDOMESTICANDFOREIGNUSERSADMIRATIONANDPROMOTIONYD系列燃油燃烧器，可燃用轻油、重油、燃料油和废油，其先进的设计，可以脱离炉膛而完成油料的雾化、汽化与空气的均匀混合以及完全燃烧的全部过程，喷出高温、高速、无烟、无尘的纯净火焰，这是国内外其它任何燃烧器都无可比拟的。YDSERIESOILBURNERCANBURNLIGHTOIL,HEAVYOIL,FUELOILANDWASTEOILITSADVANCEDDESIGNCANFINISHOILATOMIZATION,EVAPORATION,EVENMIXTIONWITHAIRANDTHEENTIREPROCESSOFFULLCOMBUSTIONWITHOUTUSEOFCOMBUSTIONCHAMBER,EJECTINGOUTPUREFLAMEOFHIGHTEMPERATURE,HIGHSPEED,SMOKEFREEANDDUSTFREE,WHICHISUNPARALLELEDAMONGDOMESTICANDFOREIGNBURNERSYD系列油气混烧燃烧器不仅可以单燃油、单烧气，还可以进行油气混烧，深受油田和燃气用户的欢迎。YDSERIESOILANDGASMIXEDBURNERNOTONLYCANBURNOILANDGASRESPECTIVELYBUTALSOCANBURNOILANDGASMIXEDLYITISPOPULARWITHUSERSYD系列燃烧器在实际使用中，具有以下特点点火易、升温快、节能显著、污染小（排放符合国家标准）。YDSERIESBURNERHASTHEFOLLOWINGCHARACTERISTICSINUSEEASYIGNITING,RAPIDTEMPERATURERISE,NOTABLEENERGYSAVING,LITTLEPOLLUTIONEMISSIONCONFORMINGTONATIONALSTANDARDSYD燃烧器自问世以来，系列产品在全国30多个省区的几千座工业炉窑上使用，为冶金、电力、机械、油田、轻化和建材等行业直接节约燃料费用达数亿之多，受到了用户的广泛欢迎。YDSERIESBURNERHASBEENUSEDONTHOUSANDSOFINDUSTRIALKILNSINMORETHAN30PROVINCESANDAUTONOMOUSREGIONSINCHINASINCEITCAMEOUTITHASSAVEDFUELCOSTUPTORMBHUNDREDSOFMILLIONSYUANFORMETALLURGY,POWER,MACHINERY,LIGHTCHEMICAL,BUILDINGMATERIALSANDOTHERINDUSTRIESSOITISPOPULARWITHUSERS6二、燃烧器的规格与技术参数IISPECIFICATIONANDTECHNICALPARAMETEROFTHEBURNER1、燃烧器的规格型号1BURNERSPECIFICATIONANDTYPEYD系列燃油燃烧器是由油枪、燃烧器总成（含外壳、火焰筒）等组成。YDSERIESOILBURNERCONSISTSOFOILGUNANDBURNERASSEMBLYINCLUDINGSHELL,FLAMECYLINDERSYDZHC型可烧轻油、重油、原油、及废油，有14个常规规格（见表1）。YDC型只能烧轻油，有5个常规规格（见表2）。YDZHETYPECANBURNLIGHTOIL,HEAVYOILANDWASTEOIL,WITH14NORMALSPECIFICATIONSSEENINTABLE1YDCONLYCANBURNLIGHTOIL,WITH5NORMALSPECIFICATIONSSEENINTABLE2型号说明TYPESTATEMENTYDZHC（T）60燃烧器的热负荷104KCAL/HTHERMALLOADOFTHEBURNER104KCAL/H燃料代号ZH为重油C为柴油T为天然气FUELCODEZHREPRESENTINGHEAVYOIL,CREPRESENTINGDIESEL,TREPRESENTINGNATURALGAS远大牌品牌代号YUANDABRANDCODE2、燃烧器的工况技术参数2BURNERWORKINGCONDITIONANDTECHNICALPARAMETER1油枪前的供油压力OILSUPPLYPRESSUREINFRONTOFTHEOILGUN轻油08MPA（可变范围0515MPA）LIGHTOIL08MPA（SCOPE0515MPA）重油12MPA（可变范围0824MPA）HEAVYOIL12MPA（SCOPE0824MPA）2油枪前的供油温度OILSUPPLYTEMPERATUREINFRONTOFTHEOILGUN轻油0LIGHTOIL0原油70RAWOIL70燃料油6090FUELOIL6090重油110HEAVYOIL1103燃油粘度45EFUELOILVISCOSITY45E4进燃烧器的助燃空气压力7COMBUSTIONAIRPRESSUREENTERINGTHEBURNER轻油3KPALIGHTOIL3KPA重油4KPAHEAVYOIL4KPA5进燃烧器的助燃空气温度10400COMBUSTIONAIRTEMPERATUREENTERINGTHEBURNER104006燃烧器热负荷的调节范围ADJUSTABLESCOPEOFTHETHERMALLOADOFTHEBURNER50额定负荷130额定负荷50RATEDLOAD130RATEDLOAD7燃烧产物COMBUSTIONPRODUCTCO01，粉尘含量70MG/NM3CO01，DUSTCONTENT70MG/NM3注本参数为理论参考，如有变化，不另行通知，以实物为准。NOTETHEPARAMETERSARETHEORETICFORREFERENCEIFTHEREISANYCHANGE,ITWILLNOTBEINFORMEDPLEASEKINDPREVAIL三、燃烧器的选型IIITYPEOFTHEBURNER1、常规燃烧器选型1TYPEOFCONVENTIONALBURNER常规燃烧器的种类有THETYPESOFCONVENTIONALBURNER1YDZHC型（重油型，见图2）1YDZHCTYPEHEAVYOILTYPE,SEENINFIGURE22YDC型（柴油型，见图3）2YDCTYPEDIESELTYPE,SEENINFIGURE32、异型燃烧器2HETEROGENEOUSBURNER1巨型或微型燃烧器每小时烧油量超过1600千克或低于8千克分别称为巨型或微型燃烧器，不属标准系列，需特殊设计供货。1HUGEORMINITYPEBURNERTHEBURNERWHOSECOMBUSTIONAMOUNTPERHOURISMORETHAN1,600KILOGRAMORLOWERTHAN8KILOGRAMARECALLEDHUGEORMINIBURNERRESPECTIVELY,NOTBELONGINGTOSTANDARDSERIES,REQUIRINGFORSPECIALDESIGN2伸入炉内的长管燃烧器转窑上高温段离炉头数米，一般须将燃烧器伸入炉内，其燃烧器外壳由夹层制成，通过水冷却，此类燃烧器已在几百台回转窑及焙烧窑上使用多年，效果很好。2THEBURNERWITHLONGPIPEENTERINGTHEFURNACEFORHIGHTEMPERATURESECTIONONAREVOLVINGKILNTHATISSEVERALMETERSAWAYFROMTHEHEADOFTHEFURNACE,THEBURNERISGENERALLYPUTINTHEFURNACE,WHOSESHELLISMADEOFSWITCHLAYER,COOLEDBYWATERTHISKINDOFBURNERHASBEENUSEDINSEVERALHUNDREDSOFREVOLVINGKILNSANDBAKINGKILNSFORMANYYEARS,WITHGOODEFFECT83低温燃烧器有些物料的受热温度很低，如烘干洗衣机，这种燃烧器自身掺入二次风，将火焰温度控制在200500。3LOWTEMPERATUREBURNERTHEHEATEDTEMPERATUREOFSOMEMATERIALSISVERYLOW,SUCHASDRYINGWASHINGMACHINETHISKINDOFBURNERITSELFISADDEDWITHSECONDARYWINDTOCONTROLFLAMETEMPERATUREBETWEEN200AND5004油气三用燃烧器在YDZHC型燃烧器上加装气包后，可引入天然气或煤气，进行油气混烧，或单烧油，单烧气，受到了需要同时使用油、气两用的用户青睐。外形安装尺寸同ZHC型，进气管接头见图2，进气压力在0005MPA5KPA以上。4OILANDGASMIXEDBURNERAFTERYDZHCTYPEBURNERISADDITIONALLYEQUIPPEDWITHGASBAGS,NATURALGASORCOALGASCANBEINTRODUCEDFOROILANDGASBURNINGRESPECTIVELYORMIXEDLYTHEOILANDGASMIXEDBURNERISLOVEDBYUSERSWHONEEDTOBURNBOTHOILANDGASAPPEARANCEINSTALLATIONSIZEISTHESAMEWITHZHCTYPE,GASINLETPIPEJOINTSEENINFIGURE2,GASINLETPRESSUREISABOVE0005MPA5KPA5带锅炉风箱板燃烧器有的锅炉带有风箱，为了简化安装，我公司设计了带风箱板燃烧器，可单烧油、单烧气及油气混烧。用户在订货时，只须注明风箱厚度即可。5BURNERWITHBOILERBELLOWBOARDSSOMEBOILERSAREEQUIPPEDWITHBELLOWSTOSIMPLIFYINSTALLATION,YUANDADESIGNSBURNERWITHBELLOWBOARDSTHEBURNERCANBURNOILANDGASRESPECTIVELYANDMIXEDLYWHENMAKINGANORDER,THEUSERONLYNEEDSTOCLEARLYSTATETHETHICKNESSOFTHEBELLOW四、配套设备IVSUPPORTINGEQUIPMENT1、风机1FAN1风压3555KPA1WINDPRESSURE3555KPA2风量每KG油充分燃烧需13NM3空气（考虑到风路的压损与漏损及燃油燃烧率的提高）。为保证火焰筒的清洁，进风时不应含有粉尘，如果风机周围粉尘多，则应将进风管接至室外或屋顶或将空气过滤。2AIRQUANTITYEACHKILOGRAMOFOILNEEDS13NM3AIRIFITFULLYBURNSPRESSURELOSS,LEAKLOSSOFTHEAIRCOURSEANDIMPROVEMENTOFTHECOMBUSTIONRATEOFFUELOILARETAKENINTOACCOUNTTHEAIRSHALLNOTCONTAINDUSTWHENITENTERSTOGUARANTEETHECLEANINGOFTHEFLAMECYLINDERIFTHEREISMUCHDUSTAROUNDTHEFAN,AIRINLETPIPESHALLBEINTRODUCEDTOTHEOUTSIDEORROOFOFTHEROOMORFILTERINGTHEAIR3风阀风斗与风管风阀风斗的结构与尺寸见图7和表，本厂有货供应。如用户自制则应注意风阀的密封性和可调性。风阀的横断面积应比所配的燃烧器进风斗大40，管路转弯应用圆弧弯头，转弯不宜多。风管总长不宜超过15米，在一台风机供给数台燃烧器用风时，总风管应比各分管横断面积之和大40。3AIRVALVE,AIRSCOOPANDAIRHOSETHESTRUCTUREANDSIZEOFTHEAIRVALVEANDAIRSCOOPARESEENINFIGURE7ANDTABLEIVYUANDAHASPRODUCTSTOSUPPLYIFTHEAIRVALVEISPROVIDEDBYTHEUSER,ATTENTIONSHALLBEGIVENTOTHESEALINGANDADJUSTABILITYOFTHEAIRVALVETHESECTIONAREAOFTHEAIRVALVESHALLBE40HIGHERTHANTHATOFAIRINLETSCOOPOFTHEBURNERARCELBOWSSHALLBEUSEDFORTHETURNSOFTHEPIPELINEITISNOTAPPROPRIATETOHAVEMANYTURNSTHETOTALLENGTHOFTHEAIRHOSESHALLNOTBEMORETHAN15METERSWHENONEFANPROVIDESAIRFORSEVERALBURNERS,THETOTALAIRHOSESHALLBE40MORETHANTHESUMOFTHESECTIONAREAOFEACHBRANCHPIPE92、供油系统2OILSUPPLYSYSTEM1油路及配套装置由用户自制。1OILWAYANDSUPPORTINGDEVICESWILLBEMADEBYUSERS2油管应采用耐压3MPA的无缝钢管制作，各连接处应密封，管径应大于14。与油枪的管接头相连接的油管部分应用12金属软管或紫铜管。重油管路上应有蒸气保温（蒸气温度应不低于140）。油管路应装上过滤网根据燃烧器大小以及油品的不同，过滤网选择应在60100，最好并联两组以便轮换清洗。2OILPIPESHALLBEMADEOF3MPAPRESSURERESISTANTSEAMLESSSTEELPIPEEACHJOINTSHALLBESEALED,PIPEDIAMETERSHALLBEMORETHAN14THEPARTOFTHEOILPIPETHATISCONNECTEDWITHTHEJOINTOFTHEOILGUNSHALLADOPT12METALHOSEOFPURPLECOPPERPIPETHERESHALLBESTEAMHEATPRESERVATIONONHEAVYOILPIPESTEAMTEMPERATURESHALLNOTBELESSTHAN140STRAINERSSHALLBEINSTALLEDONOILPIPETHESTRAINERSHALLBE60100DEPENDENTONTHESIZEOFTHEBURNERANDOILQUALITYITHADBETTERTOPARALLELTWOGROUPSFORINTURNCLEANING3油压表应安装在喷油枪与油阀之间，油阀应能微调。3THEOILPRESSUREGAUGESHALLBEINSTALLEDBETWEENTHEOILGUNANDOILVALVETHEOILVALVESHALLBEADJUSTABLE4供油泵一般可选用齿轮泵或涡杆泵，输送重油应选用耐高温油泵，输送轻油用普通齿轮泵即可。本厂提供成套的油泵总成，常规提供以下二种油泵总成一种为CBB10B25，详见图5；一种为YZB15/16，详见图6。4GENERALLY,OILSUPPLYPUMPSCANADOPTGEARPUMPORWORMPUMPHIGHTEMPERATURERESISTANTOILPUMPSHALLBEADOPTEDTOCARRYHEAVYOILWHILEGENERALGEARPUMPCANBEADOPTEDTOCARRYLIGHTOILYUANDAPROVIDESSETSOFOILPUMPASSEMBLY,ESPECIALLY,THEFOLLOWINGTOWKINDSOFOILPUMPASSEMBLIESCBB10B25SEENINFIGURE5,YZB15/16SEENINFIGURE63、重油加热装置3HEAVYOILHEATINGDEVICES重油加热一般采用以下三种办法THETHREEFOLLOWINGMETHODSAREGENERALLYADOPTEDFORHEAVYOILHEATING1用高温蒸气套管或伴管加热；1USINGHIGHTEMPERATURESTEAMSLEEVEORACCOMPANIEDPIPE2用专制蒸气加热包加热；2USINGSPECIALSTALLHEATINGBAG3用电加热器加热。本厂提供电加热器成品，详见图7。3USINGELECTRICHEATERYUANDAPROVIDESELECTRICHEATERFINISHEDPRODUCTS,SEENINFIGURE74、自动推进器4AUTOMATICPROPELLER用于油枪、点火枪的自动进退。可电动，也可气动；可单独使用，也可与系统联动使用。ITISUSEDFORAUTOMATICADVANCEANDRETREATOFTHEOILGUNANDIGNITINGGUN,CANBEELECTRICALLYANDPNEUMATICALLYDRIVEN,ANDCANBEUSEDSOLELYORJOINTLYWITHTHESYSTEM5、高能点火器105HIGHENERGYIGNITER用于燃油、燃气燃烧器的自动点火。可单独使用，也可与系统联动使用。ITISUSEDFORAUTOMATICIGNITIONOFFUELOILANDOILBURNER,ANDCANBEUSEDSOLELYORJOINTLYWITHTHESYSTEM6、燃油电磁阀6OILELECTROMAGNETICVALVE用于燃油、燃气管路的开、闭。可单独使用，也可与系统联动使用。ITISUSEDFOROPENINGANDCLOSINGOFTHEOILPIPELINEANDGASPIPELINE,ANDCANBEUSEDSOLELYORJOINTLYWITHTHESYSTEM7、燃油电动调节阀7AUTOMATICOILADJUSTINGVALVE用于全自动型燃烧器配套使用，可以根据炉膛温度需要，接受420MA电流控制信号，通过自动调节燃油量的大小来达到控制温度的需要。ITISUSEDFORFULLYAUTOMATICBURNERITCANRECEIVE420MACURRENTCONTROLSIGNALSINACCORDANCEWITHTHEREQUIREMENTOFTHETEMPERATUREOFCOMBUSTIONCHAMBERTOREALIZETEMPERATURECONTROLTHROUGHAUTOMATICADJUSTINGOILAMOUNT8、空气电动调节阀8AUTOMATICAIRADJUSTABLEVALVE用于全自动型燃烧器配套使用，可以根据炉膛温度需要，接受420MA电流控制信号，同燃油电动调节阀同步动作开关，自动调节空气量的大小来达到满足燃烧所需的空气量。ITISUSEDFORFULLYAUTOMATICBURNERITCANRECEIVE420MACURRENTCONTROLSIGNALSINACCORDANCEWITHTHEREQUIREMENTOFTHETEMPERATUREOFCOMBUSTIONCHAMBERITSWITCHONANDOFFSYNCHRONOUSLYWITHAUTOMATICOILADJUSTINGVALVETOSATISFYNEEDEDAIRAMOUNTTHROUGHAUTOMATICADJUSTINGAIRAMOUNT9、火焰监测器9FLAMEMONITOR用于燃烧过程的监测。炉膛意外熄火时可发出信号声光报警，并切断燃料电磁阀，从而保护设备，防止事故。常与电磁阀、报警器联合使用。ITISUSEDFORMONITORINGOFCOMBUSTIONWHENTHECOMBUSTIONCHAMBERISEXTINGUISHEDUNEXPECTEDLY,ITCANGIVEOUTSIGNALSFORALARMWHILECUTOFFOILELECTROMAGNETICVALVETOPROTECTEQUIPMENTSANDAVOIDACCIDENTITISUSUALLYUSEDJOINTLYWITHTHEELECTROMAGNETICVALVEANDALARM10、燃烧自动控制系统10AUTOMATICCOMBUSTIONCONTROLSYSTEM燃烧自动控制系统由风油比例调节器、自动推进器、高能点火器、火焰监测器、电磁阀和电控柜等组成，可实现燃烧器的自动供油点火、运行监测调整、根据温度（或压力）按比例自动调节燃油/空气量、熄火报警保护等功能，我公司可根据客户需要对各项功能进行选项组合以满足要求。ITCONSISTSOFANAIROILPROPORTIONADJUSTER,AUTOMATICPROPELLER,HIGHENERGYIGNITER,FLAME11MONITOR,ELECTROMAGNETICVALVEANDELECTRICCONTROLCABINETITHASTHEFUNCTIONSOFAUTOMATICOILSUPPLYANDIGNITION,OPERATIONMONITORINGANDADJUSTING,AUTOMATICADJUSTINGOIL/AIRAMOUNTPROPORTIONALLYINACCORDANCEWITHTEMPERATUREPRESSURE,EXTINGUISHINGALARMPROTECTIONYUANDACANCOMBINETHESEFUNCTIONSINACCORDANCEWITHTHEREQUIREMENTSOFUSERS五、燃烧器的安装使用与维护维修VINSTALLATION,USEANDMAINTENANCEOFTHEBURNER1、燃烧器的安装及系统工艺流程简介图，见图1。1BRIEFINTRODUCTIONTOTHEINSTALLATIONOFTHEBURNERANDSYSTEMPROCESSFLOW,SEENINFIGURE1炉膛COMBUSTIONCHAMBER火口砖CRATERBRICK燃烧器BURNER调风阀AIRVALVE点火枪IGNITINGGUN阀门VALVE单向阀ONEWAYVALVE压力表组件PRESSUREGAUGECOMPONENTS喷油枪OILGUN泵后系统AFTERPUMPSYSTEM火检探头FIREINSPECTIONPROBE精过滤器PRECISEFILTER鼓风机FAN溢流阀OVERFLOWVALVE油泵OILPUMP调节阀CONTROLVALVE油泵电机OILPUMPMOTOR粗过滤器COARSEFILTER泵前系统BEFOREPUMPSYSTEM就地油箱SITUOILTANKFIGURE1注明此图为燃用轻油之手动控制工艺流程图，如燃用重油则增加加热、伴热、吹扫系统即可，如需自动控制则请用户定货时说明即可。NOTEFIGURE1SHOWSLIGHTOILMANUALCONTROLPROCESSFLOWIFHEAVYOILISUSED,ITISOKTO12INCREASEHEATING,ACCOMPANYINGHEATANDBLOWINGSYSTEMIFAUTOMATICCONTROLISNEEDED,PLEASECLEARLYSTATEINORDER2、燃烧器的安装2INSTALLATIONOFTHEBURNER1本公司所产燃烧器可任意角度安装，整体安装见图2、图3。1THEBURNERPRODUCEDBYYUANDACANBEINSTALLEDATANYANGLE,SEENINFIGURE2ANDFIGURE32各系列产品结构尺寸见表、表。2THESTRUCTURALSIZEOFEACHSERIESISSEENINTABLEIANDTABLEII点火孔IGNITIONHOLE燃烧器外壳BURNERSHELL安装固定燃烧器法兰FLANGEFORBURNERINSTALLATIONANDFASTENING13E向EDIRECTION观火窗OBSERVATIONWINDOW油枪OILGUN进气接头INLETCONNECTOR接风斗法兰FLANGECONNECTINGSCOOPYDZHC、YDZHCT型系列燃烧器外形结构图（图2）APPEARANCESTRUCTUREFIGUREOFYDZHCANDYDZHCTTYPESERIESBURNERFIGURE2YDC型系列燃烧器外形结构图（图3）APPEARANCESTRUCTUREFIGUREOFYDCTYPESERIESBURNERFIGURE3表YDZHC系列轻重油燃烧器的结构尺寸TABLEISTRUCTURALSIZEOFYDZHTYPESERIESLIGHTANDHEAVYOILBURNER规格型号TYPED1D2LHCABA1B1N进气接头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注进气接头,专用于油气两用燃烧器,用户在订货时须注明。NOTEAIRINLETJOINTISSPECIALLYUSEDFOROILANDGASMIXEDBURNER,PLEASECLEARLYSTATEINORDER表YDC系列轻油燃烧器的结构尺寸TABLEIISTRUCTURALSIZEOFYDCTYPESERIESLIGHTOILBURNER注明超过YDC220型号的轻油燃烧器结构尺寸同YDZHC型系列通用；NOTETHESTRUCTURALSIZEOFABOVEYDC220TYPELIGHTOILBURNERISTHESAMEWITHTHATOFYDZHCTYPESERIES规格型号TYPED1D2LHCAA1BB1NYDC30182142250211100184162947249YDC60223183285224146244743146124810YDC100272232310237146244743146124810YDC160316276350284168316983156134810YDC22036432442436121031698315613481014YDZHC1000型以上的燃烧器设计为二支油枪。ABOVEYDZHC1000TYPEBURNERSISDESIGNEDTOHAVETWOOILGUNS3燃烧器的安装说明3INSTALLATIONSTATEMENTOFTHEBURNERA炉墙火口砖长度应不长于300MM，火口呈40锥角，燃烧器外壳与火口最小直径处应每边留有5MM间隙，并伸进3060MM,燃烧器与火口应同心。安装后，将活动法兰点焊于燃烧器外壳上，并用压板固定。ATHELENGTHOFTHECRATERBRICKSOFFURNACEWALLSHALLNOTBEMORETHAN300MMCRATERTAKESON40TAPERANGLE5MMINTERVALATEACHSIDESHALLBELEFTBETWEENTHESHELLOFTHEBURNERANDTHEMINIMUMDIAME