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Full automatic packing scale is a kind of packaging machinery, in the packaging industry occupies the position of play a decisive role and value in use, it provides the necessary technical equipment in the packaging process, the finished products. Although the packaging machinery production in the whole packaging industry in the proportion of less packaging materials, does not belong to a regular consumables, but integral to the packaging industry modernization is support. Without modern packaging machinery, no packaging industry modernization. Packaging machinery as a professional machinery, in addition to more than the general requirements general machinery, but also has beautiful appearance, compact structure, smooth operation, transmission device of high precision, high production efficiency, to perform well in its function, to meet the market demand. Full automatic packing scale is a great potential for development of packaging machinery. With the continuous progress of science and technology, many new technologies have been applied in the automatic packaging machine. As peoples consumption concept is changing, the packing of the goods to the crucial impact on peoples purchasing behavior, many enterprises have to pay attention to the full automatic packing scale. Quantitative scale of production enterprises of our country on a small scale, product design, research and development of component is very weak. Quantitative packaging industry in China in the past in a long-term low level of productivity, the main technology is not high situation, most enterprises are still in each others internal and external technology copy copy, the original management stage to reduce production cost. Some artisanal small enterprises with a set of drawings of survival, blindly pursue low-cost, seriously disrupting the domestic market. Enterprises do not have independent intellectual property rights, especially the control of the core technology, the controller is quantitative packaging machinery of the brain, most enterprises are required to buy from foreign or joint ventures, wholly foreign owned enterprises. At present, the quantitative packaging equipment in China has entered a new period of adjustment of product structure, improve the ability to develop. Technology upgrading, product upgrading is an important topic in the development of the industry. Low level development will influence the quantitative packaging machinery to the whole The rapid development of a quantitative packaging industry, so must strive to change the backward situation. To strive for greater domestic and international market. Quantitative packing scale by weighing unit, trolley, sewing and conveying device, a pneumatic system, dust removal system, composed of quantitative packaging control instrument etc. The key component influencing the speed and accuracy of the package is weighing unit, which comprises a storage silo, gate, a cut-off device, the scale body, a bag clamping device, stent, electrical control device. A storage bin for buffer hopper, for material reserve and provide a nearly uniform material flow; the gate is located at the bottom of the storage silo, when equipment maintenance or failure occurs, for the material blocking in the storage bin; a cut-off device consists of a cutting hopper, cut-off gate, pneumatic components, air door, to provide fast, slow two feeding levels in weighing process, the fast, slow feeding material flow can be adjusted separately, so as to ensure quantitative packing scale to meet the accuracy requirement of measurement and speed requirements; air door for balance weighing system air pressure; the scale body is mainly composed of a weighing hopper, bearing bracket and the weighing sensor, complete the weight to the signal transformation and transmission to the control unit; a bag clamping device is mainly composed of a bag clamping mechanism, pneumatic components such as the composition, role for the packaging bag tightly, let all the material weighing completed into package bags; electric control device comprises a weighing display controller, electrical components, control cabinet composition, function control system for work, make the whole system according to the preset program, orderly work. Quantitative packing scale by weighing method can generally be divided into a bucket (net) scale and no bucket (GW) scale. A hopper scale work will need to weigh the material through the feeding device is added to a weighing sensor for measuring weight balance. A hopper scale bearing device is a hopper, discharging device installed valve in the hopper bottom is a quantitative packing scale system. However, because the packaging materials (bag) inconsistent weight, no bucket weighing system work each weighing cycle must determine the tare weighing unit changes. Therefore, in each weighing cycle must be by the computer weighing control instrument automatic peeled, because peeled occupied for several seconds, the packing speed without hopper scale of influence. Hopper can be used in the square hopper is arranged at the bottom of one or two to open the valve structure, the use of cylinder to drive the valve discharge. A bucket weighing precision, fast speed, and can be composed of two scale (and above) system, greatly improve the packing speed. No hopper scale structure saves the hopper component, the weighing sensor is installed directly in the hopper and a bag clamping device, work material directly into the folder in the folder bag institutions on pocket weighing. Because there is no hopper scale omits the hopper component, greatly reduce the scale body height, suitable for packaging of the low. With the development of science and technology, all kinds of food, aquatic products, put forward new demands on food packaging technology and equipment. At present, food packaging machinery increasingly fierce competition, the future food packaging machinery will coincide with the industrial automation, promote improve the overall level of packaging equipment, food packaging equipment the development of multi-function, high efficiency, low consumption. Most enterprise annual output value of several million yuan to 10000000 yuan, 1000000 yuan less than a few enterprises still. Nearly 15% of the enterprises production or closed down every year, but 15% of the enterprises to join the industry, extremely unstable, hindered the stability of the development of the industry. To adapt to the international market demand, development of green packaging machinery. After joining the WTO, the international packaging machinery industry competition is becoming increasingly fierce, foreign green trade barriers put forward higher requirements on food packaging machinery industry, therefore, must change the traditional packaging machinery design and development model, Taken into consideration at the design stage to make the packaging machinery in its whole life cycle (design, manufacture, assembly, use, repair and waste disposal processes) no effect or impact on the environment, resource consumption minimization, easy recovery and green, to enhance the core competitiveness of Chinas packaging machinery.Full automatic packing balance premise of continuous development in the packaging industry, under changing. New product development from research imitation tracking situation, has strong competitiveness, stimulate economic growth, improve the efficiency of. But there are some packaging machinery enterprises has not yet been achieved extensive management, fine management, between some packaging machinery enterprises in peoples cognition and use and the law of market economy does not adapt phenomenon. Full automatic packing scale has: 1, simplicity, automation. A new type of packaging machinery in general have a multifunctional, adjust the operation is simple, mechanical and electrical integration is the new trend of packaging controller. Full automatic packing scale will coincide with the industrial automation trend, new equipment and technology has gained popularity. Manufacturing enterprises will tend to purchase packaging machinery operation simple and easy installation, especially in the manufacturing industry a large number of layoffs, the simple operating system demand will grow with each passing day. Structure from motion control is related to the performance of packaging machinery. 2, high productivity. Packaging machinery manufacturers pay more and more attention to packaging equipment development rapid, low cost, the future trend of development is the device smaller, more flexible, versatile, high efficiency. This trend is also included to save time, reduce costs, so the packaging sector is pursuing combination, concise, removable packaging equipment. In the packaging machinery automation, automation program has gained wide application. 3, complete and perfect. Only attach importance to the host production, without considering the equipment complete, will make the packaging machinery should function can not play. Therefore the development of related equipment, so that the host are the biggest expansion, improve market competitiveness and economic factors is essential equipment. Machiner. Machinery manufacturing enterprises focus on complete integrity in with automatic production line or production line equipment for the user, both high technical additional value or a simple equipment, according to the compatibility of requirements. Packaging industry the most urgent is to change the way to develop the enterprises packaging machinery industry, enterprises should stand up to examine and solve the contradictions and problems above in the new starting point, change the idea of development, strengthening the independent innovation, strengthen market awareness, and vigorously promote the development of domestic packaging machinery industry. To change the packaging machinery industry status, promote the development of packaging machinery industry at the same time, stride to the attention of the development trend of packaging machinery. Full automatic packing scale must develop more new features, innovation in order to occupy more market, the latest developments to understand the whole industry, cultivate leading eyes and sensitive market insight, these are so that automatic packing scale walk in the forefront of the market essential ability. Automatic packing scale to bring the gospel to many enterprises. Constantly improve the level of automation in the manufacturing industry, the application scope is expanding. Packaging machinery industry automation is changing the processing method of packaging process action mode and containers and packaging materials. Packaging automatic control system can greatly improve the production efficiency and product quality, eliminate the error packaging and printing labeling caused, effectively reducing the labor intensity of workers and reduce the consumption of energy and resources. Automation of revolutionary changing transmission manufacturing method of packaging machinery industry and its products. Automatic packaging system design, installation, both to improve the product quality and production efficiency of packaging machinery industry, or from the elimination of machining error and reduce the labor intensity, have shown a very significant role. Especially for the food, beverage, pharmaceutical, electronics and other industries, is essential. Automatic device and system engineering is further deepened, and get more extensive application. Development of automatic packing scale unceasing expansion, packaging equipment industry to develop for a long time. Packaging automation equipment, model is always the final customer demand, is also the development direction of automatic quantitative packing scale, packaging equipment manufacturers of packaging equipment needs further innovation and development, so that we can go far. 中文译文 全自动包装秤是包装机械中的一种,在包装工业中占着举足轻重的地位和利用价值,它给行业提供了必要的技术设备,以完成产品的包装工艺过程。尽管包装机械的产值在整个包装工业中所占的比重不如包装材料大,不属于经常性消耗品,但对包装工业的现代化却是不可或缺的支撑。没有现代化的包装机械,就没有现代化的包装工业。包装机械作为专业性机械,除了比普通机械的一般要求外,还要有外表美观、传动装置紧凑、运转平稳、精度高、生产效率高等要求,以很好地完成自身功能,适应市场需求。 全自动包装秤是极具发展潜力的一款包装机械。随着科学技术的不断进步,很多新技术被应用在自动包装机上。随着人们的消费观念不断的发生着变化,商品的包装对人们的购买行为起到至关重要的影响,很多企业纷纷把关注的目光投向了全自动包装秤。 我国定量秤生产企业以小规模为主,产品的设计、研究和开发环节非常薄弱。我国的定量包装工业过去长期处于一种生产力水平低下、主体技术不高的状况,大部分企业目前仍然处于互相照搬照抄国内外技术,降低生产成本的原始经营阶段。更有一些作坊式的小企业用一套图纸存活,一味的追求低成本,严重扰乱国内市场。企业没有自主知识产权,尤其是核心的控制技术,控制器是定量包装机械的大脑,大多数企业却需要从国外或合资、独资企业购买。目前,我国的定量包装设备已进入调整产品结构、提高开发能力的新时期。技术升级,产品换代是行业发展的重要课题。定量包装机械的低水平发展必将影响到整个定量包装工业的快速发展,所以必须努力改变其落后状况。争取更大的国内和国际市场。 定量包装秤由称重单元、小车、缝包输送装置、气动系统、除尘系统,定量包装控制仪表等组成。其中影响打包速度和准确度的关键部件是称重单元,它包括储料仓、闸门、截料装置、秤体、夹袋装置、支架、电气控制装置等。储料仓为缓冲式料仓,用于物料储备并提供一个接近均匀的物料流;闸门位于储料仓底部,当设备检修或出现故障时,用于将物料封阻在储料仓内;截料装置由截料斗、截料门、气动元件、补气门等组成,在称重过程中提供快、慢两级给料,其快、慢给料的物料流均可单独进行调整,从而保证定量包装秤满足计量的准确度要求和速度要求;补气门的作用为平衡称重时系统内的空气压差;秤体主要由称量斗、承重支架和称重传感器组成,完成重量到电信号的转变并传输给控制单元;夹袋装置主要由夹袋机构、气动元件等组成,作用为夹紧包装袋,让称重完毕的物料全部落入包装袋;电气控制装置由称重显示控制器、电气元器件、控制柜组成,作用为控制系统工作,使整个系统按预先设定的程序,有序工作。定量包装秤按称重方式一般可以分为有斗(净重)秤和无斗(毛重)秤。有斗秤工作时将需要称重的物料通过给料装置添加到装有称重传感器的秤斗中进行测重。有斗秤的承载装置就是秤斗,安装在秤斗底部的活门就是定量包装秤系统的卸料装置。但是,由于包装材料(袋)重量的不一致性,无斗秤系统工作时每个称重周期必须测定称重单元的皮重变化。因此,在每个称重周期前必须由电脑称重控制仪表自动“去皮”,由于“去皮”占用了数秒钟的时间,使得无斗秤的包装速度受到一定的影响。秤斗可以采用在方形秤斗的底部设置一个或两对开活门的结构,使用气缸驱动活门卸料。有斗秤称重精度高,包装速度快,且可以组成双秤(及以上)系统,大大提高包装速度。无斗秤结构省去了秤斗部件,将称重传感器直接安装在下料斗和夹袋装置上,工作时将物料直接放到夹在夹袋机构上的口袋里进行称重。由于无斗秤省去了秤斗部件,大大降低了秤体的高度,适合包装现场低矮的场合。 随着科学技术的不断发展,各种食品、水产加工品的出现,对食品包装技术和设备都提出了新的要求。目前,食品包装机械竞争日趋激烈,未来的食品包装机械将配合产业自动化,促进包装设备总体水平提高,发展多功能、高效率、低消耗的食品
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