仿生机械手结构设计与功能仿真【三维PROE建模】【含13张CAD图纸】
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三维PROE建模
含13张CAD图纸
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年级 专业 学号 姓名 Industrial Robots1.Manipulator overview of RobotsIt is the ancient robot in early appearance and developed on the basis of research into the middle of the twentieth century manipulator, along with the computer and automation technology development, especially the first digital electronic computer in 1946, since the advent of computer made amazing progress, to high speed, high capacity, low price direction. Meanwhile, the urgent demand of mass production of promoting automation technology progress, and for the development of robots laid a foundation. On the other hand, nuclear technology research requires certain operating machine instead of people handle the radioactive substances. In this one requirement background, the United States is developed in 1947, in 1948 and remote control robot developed mechanical master-slave manipulator.From the United States began developing manipulators first. In 1954 the United States first suggested the wear wal-mart, and the concept of industrial robot applied for patent. This patent point is using servo technology control of the robot joints, using an action on the robot hands, the robot can realize. Teaching movement recording and playback. This is the so-called demonstration emersion robot. The existing robots are using this kind of control mode. 1958 united control company developed the first manipulator riveting robot. As the earliest practical model robot products (demonstration reappearance) is 1962 U.S. AMF company launched VERSTRAN and UNIMATION company launched UNIMATE. These industrial robot mainly by similar mans hands and arms who composed it can replace the hard labor in order to achieve production mechanization and automation, can in harmful environment operation to protect the personal safety and thus widely used in mechanical manufacturing, metallurgy, electronics, light industry and atomic energy and other departments.Industrial robot CaoZuoJi (by mechanical body), controller, servo drive system and detection sensor, making it a humanoid operation, automatic control, can repeat programming, can finish all kinds of assignments in 3d space the electromechanical integration automation production equipment. Particularly suitable for many varieties, change of flexible production batch. It to help stabilize, improve product quality, raise efficiency in production, improve working conditions and product rapid renewal plays an extremely important role.Robotic technology is integrated with computer, cybernetics, organization learning, information and sensing technology, artificial intelligence, bionics science and the formation of high technology and new technology, is a very active, contemporary study applied more and more widely. Robot applications, is a national industrial automation level of important symbol.Robot and not in the simple sense of labor, but replace artificial comprehensive people skills and machine a personification of the specialty of electronic machinery, already someone on the environment condition of rapid reaction and the analysis judgment ability, and a machine could be longer duration of work, high precision and the ability of resistance to bad environment, in a sense it is also machine process of evolution product, it is an important industrial and the industry production and service, but also set the advanced manufacturing technology field indispensable automation equipment.Manipulator is part of the action imitating the hands, according to the given program, track and demanding acquirement, handling or operation of the automatic mechanical device. In the industrial production of the application of industrial robots called robot. Application of manipulator can be used to increase production level of automation production and labor productivity: can reduce labor intensity, assure product quality, achieve safety production; Especially in high temperature, high pressure, low temperature, low pressure and dust, explosive, toxic gases and radiation etc harsh environment, it instead of human normal work, meaning more significant. Therefore, in the mechanical processing, stamping, casting, forging, welding, heat treatment, electroplating, paint, assembly and light industry, transportation etc widely quoted are increasingly.The structure of the manipulator is simpler, specificity form began, strong for a machine tools only feeder, and was attached to the machines special manipulator. Along with the development of industrial technology, made by an independent program control realization repeated operation, suitable scope is wider program control general manipulator, or general manipulator. Due to the change of general manipulator can quickly working procedures, good adaptability, so it continues to transform the medium and small batch production products gain extensive reference .2.Composed of the manipulator1)ActuatorsHandNamely parts in contact with objects. Due to the different forms of contact with objects, can be divided into clamping type and adsorption the hands. Gripping type hand fingers (or by PAWS) and power transmission institution constitutes. Fingers are in direct contact with the object of components, common finger movement forms have moved back to the transformation of peace. Back to the transformation of simple structure, easy fingers, so application component manufacturing is widely applied translation type, its reason is less complicated structure, but translations type circular parts, fingers clamping workpiece diameter variation do not affect its axis position, therefore appropriate clamping diameter variation range workpiece.Finger structure by grasping object depends on surface shape, caught parts (the profile or within hole) and object weight and dimensions. Common refers to a flat, form the v-shaped finger and surface: the clip type and inside there supporting type; Index has double refers to type, by type and hands of double refers to type, etc.But the force transmission institution is produced by clamping force fingers to accomplish the task. Put objects clips Power transmission institutions are: the more commonly used type sliding channel, connecting lever lever type, bevel gear lever type, type, screw nut upper-and-lower, type spring type and gravity type, etc.Enclosed type hand made mainly by chuck, it is to rely on adsorption force (such as chuck formed in the negative pressure or an electric suction magnetic) adsorption objects, the corresponding adsorption hand have negative pressure and electric disk two kinds of suckers.For light small flake parts, smooth plate materials, usually with negative pressure chuch suck material. The way cause negative pressure air suction and vacuum pump type.To guide magnetic ring type and the plate with a hole, and have such parts of sheet etc (meshes, usually use electro-magnetic chuck suck material. The suction electro magnetic chuch by dc magnets and production. Communication electromagnet.With negative pressure chuch and electro magnetic chuch absorb charge, its shape, quantity, suckers absorbability size, according to adsorb object shape, size and weight size and decide.In addition, according to special needs, the hand and spoon type (such as casting manipulator poured bag part), Joe type (such as cold gear machine up-down material manipulator hand) type.WristHand and arm is connected components, and can be used to adjust the position by grasping object (i.e. posture).ArmThe arm is supporting caught objects, hand, an important part of the wrist. The arms role is to drive to grab objects, and fingers predetermined asks its handling to the location specified. Industrial manipulator arm often moving parts by driving arm (such as oil cylinder, cylinders, rack-and pinion institutions, link mechanism, screw mechanism and CAM mechanism, etc.) and drive source (such as hydraulic and pneumatic or motor, etc.), in order to realize the combined arms all kinds of sports.The arm in telescopic or lifting movement, in order to prevent around its axis rotation, need a guide device, to ensure that the finger on the correct direction movement. In addition, orientation device can bear arms were bending moment and torsion moment when turning or arm movement in start-up, brake generated at the moment of inertia, make the moving parts stress state is simple.Orientation device structure form, commonly used are: single cylinder, double cylindrical, four cylinder and v-shaped chamfer, swallow tail trough etc oriented form.PillarPillar is supporting the arm parts, pillar also can be part of the arm and arm turn movement and lift (or pitch) movement are and pillar are closely linked. Manipulator to usually set for fixed, but need because of the job, sometimes also can make lateral movement, namely called will move a type bar.Walk InstitutionsWhen industrial robots need to complete a remote operation, or expanded use scope, the same seat installation roller, rail, etc, in order to realize the mobile mechanism of the machine movement. Industrial robots Roller type can be divided into the mobile mechanism of sounds and two trolley. Drive roller motion should be additional mechanical transmission device.BaseSeating is basic parts of manipulator, manipulator actuator components and the drive system are installed in on standby, so the role of the support and links.2)Drive systemDrive system is driving industrial robots actuators movement of the power unit, usually by power supply, the control adjusting device and auxiliary device component. The drive system used in hydraulic transmission, pneumatic transmission, power transmission and mechanical transmission etc 4 form.3)Control system Control system is dominated by the requirements of industrial robots sport system. At present the control system of industrial robots by process control system and general electric positioning (or mechanical stop pieces positioning) systems. Control system has the electrical control and jet control two kinds, it dominates the manipulator procedures stipulated by the movement, according to people and memory of the manipulator instruction information (such as action sequence, trajectory, movement speed and time), and according to the control system of the information instruction executive agencies and, when necessary, the action of manipulator when motion surveillance, any error or fault alarm signal that.4)Position detection device Controlling manipulator actuator position and keep movement of actuator actual position feedback to control system, and with setting the position to compare, and then adjusted by controlling system, thus make actuators to certain accuracy reached set position.3.Manipulator classificationThere are many kinds of industrial robots, about classification problems, at present in China, not unified classification standard in this temporary by use scope, drive mode and classify control system, etc.According to utility centRobots can be divided into special manipulator and general manipulator two: 1.special manipulator It is attached to the host and have fixed program without independent control system mechanism. Special manipulator with action, less work object single, simple structure and reliable operation and cost low characteristic, suitable for big affiliate, such as automatic machine, automatic line and discharge of robot and processing center the automatic automation production batch cutter replacement manipulator. 2. general manipulator It is a kind of independent control system, program variable, action flexible manipulator. Through the adjustment may be used in different occasions, driving system and lattice performance range, its actions program is variable, the control system is independent. General manipulator work range, higher precision and versatility, applicable to the production of changing medium and small batch automation production. General manipulator according to the control can be divided into different ways of the positioning of the simple type and servo type two kinds: simple type with opening and closing type control positioning, can only be position control: servo type has servo system, can point position control system, also can achieve continuous control path control general servo model gm manipulator belong to nc type.1) According to the driving way points1. hydraulic transmission manipulator Based on the hydraulic pressure to drive the actuators movement of the manipulator. Its main features are: catch weight of several hundred kg, stable transmission, compact structure, action quick. But for sealing device requirements, otherwise the oil leakage strictly to the working performance of the manipulator has a great influence, and not in work under high temperature, low temperature. If the manipulator by applying electro-hydraulic servo drive system, can achieve continuous trajectory control, make the manipulator, but universal expand electro-hydraulic servo valve manufacturing precision, oil filter, strict cost are high. 2. pneumatic theories.supported manipulator based on pressure of compressed air to drive the actuators movement of the manipulator. Its main features are: media sources is extremely convenient, output force is small, pneumatic action quick, simple structure, low cost. However, due to the air has compressible characteristics and work rate, the poor stability, and impact low air pressure, catch in commonly 30 kilograms heavy weight below, under the same conditions it caught the structure than hydraulic manipulator, so suitable for high-speed, light load, high temperature and dust big environment to work in. 3. mechanical transmission manipulator Namely the mechanical transmission (such as CAM, connecting rod, gear and rack, intermittent mechanism, etc) driven manipulators. It is a kind special the attached to work host manipulator, its power is passed by working machinery. Its main characteristic is accurate and reliable, action frequency motion, but structure is bigger, action program immutable. It is often used to work and discharge of host. 4. power transmission manipulator Namely, have special structure induction motors, linear motor or power step-motor direct driving actuators movement of the manipulator, because do not need the change in the middle, so the mechanical structure simple organization. One of the manipulator, the linear motor speed and longer journeys movement, maintaining and easy to use. Such manipulator is still small, but promising.3)According to the control mode points1. position control Its movement for space between point-to-point control movement of mobile, only the position of several points in the process, unable to control its trajectory. If you would control points, you must increase more than the complexity of the electrical control system. Current use of special and general industrial robots are such. 2. continuous trajectory control Its trajectory of any continuous curve for the space, its characteristic is set point for unlimited, the whole mobile process under control, can achieve smooth and accurate movement, and use range, but the electrical control system is complicated. This kind of industrial robots generally USES small computer control.4.The application of industrial robots in production and its significanceBecause of its high flexibility and robot in life, manufacturing performance in various fields such as plays a very important role. It can carry goods, sort and products, and can in harmful environment to protect life safety operation, instead of mans heavy labor, so are widely used in machinery manufacturing, light industry and needs goods handling various places. In modern industry, the production process automation has become a prominent theme. The automation level from all walks of life becomes more and more high, modern processing workshop, often with manipulator to improve production efficiency, complete workers difficult to complete or dangerous job. Available in mechanical industry, processing, assembling and other production largely is not continuous. According to data is introduced, the American production in all industrial parts, 75 percent is small batch production; Metal processing production batch of three-quarters under 50 pieces on the machine parts in real time accounted for only parts processing production time 5%. Here you can see, loading and unloading, handling, carrying the process such as the urgency of industrial robots mechanized for realizing these processes is automated and of generation. At present the finished work of manipulator are often used to have: injection industry from the mold to grab products and fast curing to the next will product production processes; Manipulator processing industry for picking, feeding; Casting industry for high temperature melting extracted liquid etc. Robots in automation workshop for transporting materials, engaged in welding, painting, assembling process operation, but will operate workers from onerous, drab, repeat liberated the manual labor. Especially in high temperature, dangerous or harmful work environment (radioactive, poisonous gas and dust, inflammable, explosive, strong noise, etc.), usable parts operation instead of manipulator. At present, the manipulator has been widely used in casting, forging, stamping, machining, paint, the assembly and so on various processes.In mechanical industry, the significance of application manipulator can be summarized as follows: 1. To improve the production process of automation The robot conducive to the realization of materials used, workpiece loading, unloading and transmit the cutter replacement and machine assembly etc, thus the automation degree can improve labor productivity and reduce production cost. 2. To improve working conditions, and avoid personal accident In high temperature, high pressure, low temperature, low pressure and dust, noise and smell, or radioactive or have other toxic pollution and working space in the occasion of narrow choose and employ persons is dangerous hands direct operation or impossible, and the use of robots can part or all of the replace man safe working conditions, make homework improves. In some simple, repetitive, especially a heavy operation to replace man, robot can avoid due to negligence operating fatigue or accidents. 3. Can relieve human, and facilitate the rhythmic production Instead of people applied manipulator work, it is the one aspect of the direct reduce manpower, and because the application can be continuous work, robot is to reduce the human and another side. Therefore, the comprehensive processing in automatic machine, automatic line now barely manipulator, to reduce the manpower and the more accurate control production beat, facilitate rhythmic work on production. To sum up, the effective application of mechanical industry development manipulator, is an inevitable trend.工业机器人1. Manipulator机器人概述这是出现在古代早期机器人和对科研进入二十世纪机器人的基础上发展中,随着计算机和自动化技术的发展,特别是在1946年第一台数字电子计算机,因为计算机的出现取得了惊人的进展,以高速,高容量,低价格方向。同时,促进技术进步的大规模自动化生产的迫切需求,为机器人的发展奠定了基础。另一方面,核技术的研究需要一定的操作机械代替人处理放射性物质。在这其中要求的背景下,美国于1947年开发,1948年和远程控制机器人开发机械主从机械手。从美国开始开发机器人第一。 1954年美国首先提出的磨损沃尔玛,以及为申请专利的工业机器人的概念。这项专利的一点是利用机器人关节伺服控制技术,使用机械手的动作,机器人可以实现。教学动态记录和回放。这就是所谓的示范再现机器人。现有的机器人使用这种控制方式之一。 1958年联合国防治公司研制出第一台机械手铆机器人。作为机器人产品最早的实用机型(示范再现)是1962年美国的AMF公司推出的“VERSTRAN”和UNIMATION公司推出的“UNIMATE”。这些工业机器人主要由类似人的手和胳膊谁组成它可以代替苦役,以实现生产的机械化和自动化,可以在有害环境下工作,保护人身安全,因而广泛应用于机械制造,冶金,电子,光工业和原子能等部门。工业机器人CaoZuoJi(由机械本体),控制器,伺服驱动系统和检测传感器,使其成为一个人形操作,全自动控制,可重复编程,可在三维空间中完成机电一体化自动化生产设备的各种任务。特别适合于多品种,柔性生产批量变化。它以帮助稳定,提高产品质量,提高生产效率,改善劳动条件和产品更新速度快起着极其重要的作用。机器人技术与计算机,控制论,组织学习,信息和传感技术,人工智能,仿生学科学和高新技术的集成和新技术的形成,是一个非常活跃的当代研究应用越来越广泛。机器人的应用,是一个国家的工业自动化水平的重要标志。机器人而不是简单意义上的劳动,但全面的人际交往能力代替人工和机械的,电子机械,已经到了快速反应和分析判断能力,环境条件的人专业的化身,而机器可能会更长期限工作,精度高和抗恶劣环境的能力,在某种意义上,它也是机器进化的产物的过程中,它是重要的工业和行业的生产和服务,而且还设置了先进制造技术领域不可缺少的自动化设备。机械手是模仿手中行动的一部分,根据给定的计划,跟踪和要求获取,处理或自动机械设备操作。在工业生产的工业机器人的应用程序称为“机器人”。机械手的应用程序可用于提高生产的自动化生产和劳动生产率水平:能减轻劳动强度,保证产品质量,实现安全生产,特别是在高温,高压,低温,低压,粉尘,易爆,有毒气体和辐射等恶劣环境,它代替人的正常工作,意义更加重大。因此,在机械加工,冲压,铸造,锻造,焊接,热处理,电镀,喷漆,装配,轻工,交通等越来越广泛引用。操纵器的结构简单,特异性形式开始,对于机床的强烈只饲养,并连接到计算机的专用机械手。随着工业技术的发展,由一个独立的程序控制实现多次操作,适用范围较广“计划控制的一般操纵国”,或一般机械手。由于一般的机械手可以迅速改变工作程序,良好的适应性,因此它继续改造中,小批量生产的产品得到广泛引用。2. 加强的机械手1)执行器手即与物体接触部分。由于与物体接触形式的不同,可分为吸附型和夹紧手中。夹持式手的手指(或爪子)和动力传动机构构成。手指与组件对象的直接接触,共同的手指运动形式已搬回到和平的转变。回到结构简单,便于手指等应用组件制造,广泛应用于翻译类型,改造,其原因是那么复杂的结构,但翻译式循环部分,手指夹紧工件直径变化不影响其轴线位置,因此适当的夹持直径变化范围工件。手指抓住对象的结构取决于表面形状,引起部分(内孔的个人资料或)和物体的重量和尺寸。通用是指一个单位,形成V形手指表面:剪辑类型里面有支护形式;指数型双指按类型和双指型等手,但是,传力机构产生锁模力由手指来完成任务。把对象剪辑输电机构:越是常用类型的滑动通道,连杆杠杆式,杠杆式锥齿轮,类型,螺母大写和,下,键入弹簧式和重力式,等封闭式手工制作由Chuck为主,它是依靠吸附力(如在卡盘或形成负压电吸磁)吸附对象,相应的负压吸附手上和电磁盘两个吸盘种。对于轻小片零件,光滑板材通常与负压吸chuch材料。的方式造成负压吸风和真空泵的类型。为了指导磁环型和有洞的盘子,有这样的板等部件(网格,通常使用电磁吸盘吸材料。chuch的电磁吸力由直流磁铁和生产。通信电磁铁。负压chuch和电磁chuch吸收电荷,它的形状,数量,吸盘吸附大小,根据吸附物体的形状,大小和重量的大小而定。此外,根据特殊需要,手和勺子类型(如铸造机械手倒袋的一部分),乔类型(如冷齿机上下料机械手的手)的类型。腕手和手臂连接的部件,可用于调节抓住对象(即姿势)的立场。手臂手臂是支持捕获的对象,手,手腕的一个重要组成部分。 ARM的作用是推动抓住物体和手指的处理,以预定的要求指定的位置。机械臂移动工业经常驾驶臂(如油缸,气缸,齿条和齿轮机构,连杆机构,螺旋机构及凸轮机构等)和驱动源(如液压和气动或电机等)的组成部分为了实现各种运动联合兵种。或者在伸缩臂升降运动,以防止周边的轴旋转,需要一个引导设备,以确保在正确的方向运动手指。此外,定位装置可以携带武器的弯矩和扭矩转弯时或在启动时,在瞬间产生的惯性制动臂的运动,使运动部件的应力状态非常简单。定位装置的结构形式,常用的有:单汽缸,双圆柱型,四缸和V形槽,燕尾槽等为主的形式。支柱支柱是支持手臂部分,也可以是支柱手臂和手臂转动和升降运动(或沥青)运动是和支柱紧密相连的一部分。机械手通常设定为固定的,但由于工作需要,有时也可以横向移动,即所谓将移动式酒吧。步行机构当需要完成的工业机器人远程操作,或扩大使用范围,同样的座位安装辊,铁路等,以实现机器的运动流动机制。工业机器人滚筒式可分为声音的流动机制及两个手推车。驱动辊议案应额外的机械传动装置。机架机械手的座位是基础件,机械手驱动器组件和驱动系统安装在待命,所以支持和链接的作用。2)驱动系统驱动系统是工业机器人的驱动动力装置驱动器的运动,通常由电源,控制调节装置和辅助设备组成。驱动控制系统的液压传动,气压传动,电力传动和机械传动等形式使用4 .3)控制系统控制系统主要是由工业机器人运动系统的要求。目前,工业机器人的过程控制系统和通用电气定位(或机械停止件定位)系统的控
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