JH9105-946-01SY RevA 船体系泊及航行试验大纲 (1)

1、SCHEDULE OF HULLL PART FOR MOORING TEST AND SEA TRAILJH9105-946-01SY第 37 页REV.NO.DATEDESCRIPTIONMODIFYCHECKA2014.06.20ISSUED FOR OWNER &CLASS & SHIPYARD APPROVAL高 飞林玉璋 SCHEDULE OF HULLL PART FOR MOORING TEST AND SEA TRAIL船体系泊及航行试验大纲SIGNATUREDWG.NO.JH9105-946-01SY1/37SCALE重量WEIGHTPAGEDATERev.ASHANGHA

2、I BESTWAY MARINE ENGINEERING DESIGN CO.,LTD111 Cao Bao Road ShangHai, CHINA P.C:200233 Email: luckwayTel:86-21-6436 5500 Fax:86-21-5448 7783 DESIGNED高 飞CHECKED林玉璋VERIFIED胡 敏APPROVED陈雪峰TITLEDETAIL DESIGN5000T SALVAGE CRANE VESSELBUILDERZPMC1052SHANGHAI ZHENHUA HEAVY INDUSTRY CO.,LTDHULL No.OWNERCHINA

3、 YANTAI SALVAGECLASS目 录PART I. MOORING TEST 第一部分 系泊试验40. General Provisions总则41. Anchor Equipment锚设备52. Mooring Winches系泊绞车63.The pipe handling cranes 管子起重机 40 t 35 m74. Deck Crane 甲板起重机 10t 20 m105. Test of Doors, Windows and Hatch Covers 门窗及舱口盖密性试验156. Watertight sliding door 水密移门167. Life Raft Da

4、vit 救生筏吊178. Test of Lowering and Hoisting Rescue Boat 救助艇降落及回收试验179. Gravity-Hydraulic Luffing Arm Type Davit and Boat 重力液压倒臂式救生艇装置1811.Galley and Laundry Equipment 厨房及洗衣间设备2112. Test of Accommodation Ladder and Davit 舷梯及其吊架试验2113. Test of Elevator 电梯试验2214. Check and test on signal equipment24信号设备

5、的检查和试验2415 . Check fire fighting equipment 消防设备的检查2416. Test of Working Anchor Equipment 工作锚绞车试验2517. Test of Heavy Lift Crane 重型起重机试验25PART II. SEA TRIAL 第二部分 航行试验26GENERAL PROVISIONS总则261. Speed trial 航速试验272. Inertia test and Crash Astern Test惯性试验、紧急停车和倒车试验283. Turning circle test 回转试验294. Z-mano

6、euvre test Z形操纵试验295. Steering test 操舵试验306. ATHWARTSHIP THRUSTER TEST侧向推进器试验317. Measurement of vibration振动测试328. Measurement of noise噪声测试359. Anchor test 抛（起）锚试验36PART I. MOORING TEST 第一部分 系泊试验0. General Provisions总则0.1Mooring test shall be carried out with the aim of checking the goodness of the

7、installation work and running condition of all the systems and equipment to ensure a successful trial.系泊试验之目的是试验和校核各系统及设备的安装质量和运行的可靠性，为试航提供保证。 0.2In accordance with the provisions of the List of Acceptance Items and Certificates, each and every relevant test shall be executed with the participation

8、of the Owners representatives, the Surveyors from the National Authority and the Classification Society or the representatives entrusted by them. Other items not included in the acceptance list shall be tested and recorded by Shipyard itself.按验收项目明细表规定，各有关的试验项目应在船东代表和/或验船师或他们所委托的人员参加下进行，其余项目工厂自己进行试验

9、记录。0.3With the exception of tests covered in the a.m. items of acceptance, if the manufacturers tests have been completed in shop and its results will not be effected during and after installation on board, then such test shall not be carried out again. However the safety valves after mounting on bo

10、ard shall be checked again and accepted by the Surveyor.除验收项目规定者外，凡业经制造厂校验完毕，且上船安装后不会影响校验结果者，则可不再作试验。0.4Prior to the operation test of main engine and generator sets, a check of the relevant alarm and safety points shall be finished.主机、发电机组在运转试验前应将有关的安全报警点校验结束。1. Anchor Equipment锚设备1.1Aim of testThe

11、 test of anchor equipment shall be carried out in order to examine the quality of installation and the working performance including the flushing system in the hawse pipe.试验目的检验锚设备系统安装质量及锚链筒冲水装置的功能。1.2Test condition试验条件1.2.1Check quantity, weight, the length and diameter of anchor chain, quantity of

12、 provision like anchor shackle, connection shackle and connection chain ring, and brand sign;核对锚的数量、重量、锚链长度和直径、锚卸扣和连接卸扣或连接链环等的备品数量、钢印标志；1.2.2Check correction and reliability of the installation relative position of anchor windlass and the system, and check the brand sign of anchor windlass; 检查锚机装置及其

13、系统安装相对位置的正确性和可靠性，并核对锚机的钢印；1.2.3Check the reliability of shackle connection among each anchor chain;检查各节锚链之间卸扣连接的可靠性；1.2.4Check the tightness test record of hydraulic pressure system after the shipment of hydraulic pressure anchor windlass. And the checkout of safety valve, overflow valve, pressure r

14、educing valve and so on;检查液压锚机装船后的液压系统密性试验记录，安全阀、溢流阀和减压阀等校验合格；1.2.5Meshing and releasing the machine clutch three times and checking the agile of the clutch and the use of band brake. 将机械离合器啮合及脱开各三次，检查离合器工作的灵便性和刹车的效用。1.3Test items试验内容1.3.1After visual inspection of the windlass, non-load operation t

15、est shall be carried out, meanwhile a hoisting and lowering running trial is to be conducted at 15 minutes. One ahead and astern running trial is to be conducted at 510minutes intervals in order to observe the drive system and each operating part of windlass if unconventionally heating and knocking.

16、 Record starting-and running current as well as voltage of electric motors. After running test, measure insulation resistance of motor and control box (not to be less than 1MW).锚机进行正、倒车空载运转各15分钟，试验时每隔510min正、倒车变换一次，观察锚机传动装置及各运转部件有无异常发热及敲击现象。记录启动及运转电流以及马达电压。运转试验结束后测量马达及控制箱的绝缘电阻（不小于1M）1.3.2Low down ea

17、ch anchor separately, meanwhile use a brake-stopper to brake it 2-3 times, and then heave up the anchor by means of windlass. During the course of lifting, stop lifting 2-3 times to check convenience of clutch operation, reliability of brake equipment. 将左、右锚分别抛出，下抛过程中用制动器刹车2-3次，然后用锚机将锚绞起，升起过程中作2-3次停

18、止作检查离合器操纵的方便性性刹车装置工作的可靠性性。There is no jumping chain when passing through the chain cable stopper and chain cable wheel. 锚链通过掣链器和链轮的情况，有无跳链和扭曲现象。Heave the anchor back to the hawse pipe, and check the fitness between anchor and shell plate/rest structure.将锚收进锚链筒，检查锚与结构的贴和情况。The working condition of th

19、e flushing system of the hawse pipe to be normal检查锚链筒冲水装置的工作情况。The working condition of the cable releaser to be safe and reliable.检查弃锚器的弃锚动作应安全可靠。2. Mooring Winches系泊绞车2.1Check up the correct installation and completeness of all parts of the mooring winches.观察系泊绞车的各部分是否安装正确完整。2.2Hoisting and loweri

20、ng running to be carried out at no load for 30 minutes respectively. The ahead and astern running switch once per 3minutes. Check it as bellow at test: 空载正、倒车各约30分钟，试验时正、倒车每隔3min变换一次。试验时应进行如下检查：Check whether each moving compartment has exceptional heating and knock phenomena. 检查各运动部件是否有异常发热、敲击现象；Che

21、ck if hydraulic pressure system has leak phenomena.检查液压系统是否有泄漏现象；Check work condition of motor. 检查电动机的工作情况；Check electric control equipment and each speed adjustment and work condition of electromagnetic implement. 检查电气控制设备及各档调速和电磁器的工作情况；Check and adjust over-load protecting setting, and adjust the

22、startup pressure of the safety valve of hydraulic pressure system and steam system. 检查和调整过载保护装置，按技术要求调整液压系统和蒸汽系统的安全阀的开启压力；Detailedly check each compartment pressed after test. 试验后，详细检查各受力部件。2.3Meantime record the work pressure of oil pump, rotate speed of oil pump and oil motor, start up current, wo

23、rk current, voltage and rotate speed of motor, the value of hot insulation resistance of motor and control equipment, power and hauling speed of winch at test.试验时同时记录油泵工作压力、油泵和油马达的转速；电动机启动电流、工作电流、电压及转速；电动机，控制设备的热态绝缘电阻值；绞车试验时的功率和收缆速度。3.The pipe handling cranes 管子起重机 40 t 35 mDetail to be according to

24、 the suppliers requirement.具体按照设备商的试验要求进行。3.1Check that all ropes are mounted onto the drum properly and all fixed points are mounted correctly.检查所有的钢丝绳的固紧点是否安装正确，包括卷筒的固紧点。The bolts from the pedestal to the slewing column must be tightened up correctly with the required tensioning force.检查所有的连接螺栓，尤其

25、是回转轴承处的螺栓是否安装正确，是否已预紧。The proper assembly of the pivot pins has to be checked.检查各铰点的销轴是否安装正确。All greasing points and oil filled items must be checked for proper lubrication.检查各润滑点是否都充分润滑。3.2No-load test of main hook & Auxiliary hook 主、辅钩空载试验Do hoist、luff and slew at max. work range.起升、变幅、回转机构分别在最大工作

26、范围内动作。Verify hooks lifting speed:Main hook. 25 m/minAuxiliary hook: 50 m/min检验吊钩起升速度主钩： 25 m/min辅钩： 50 m/minCheck the oil pressure、current、voltage、power and do the limited test.检测各动作的油压、电流、电压、功率。Limited stop function test.安全限位功能试验。Check every limited stop in security of not.检查各限位装置是否可靠。Verification

27、of the slewing speed 0.8 RPM.检验回转速度0.8RPMAll indications on the Control Panel are checked检验控制板指示Emergency Stops Test紧急停机试验3.3Nominal load test 额定负载试验 Check the lifting speed and the exactness of all movements.检查起升速度和所有动作的精确度。Main lifting 主钩Nominal Load (40 tonnes) applied to the hook block.主钩额定负载40t

28、。Verification of the hook lifting speed 25 m/min.检验主钩起升速度25 m/min。Verification of rotation speed 0.8 rpm.检验转速0.8 rpm。Auxiliary lifting 副钩Nominal Load (10 tonnes) applied to the hook block副钩额定负载10t。Verification of the hook lifting speed 10 m/min.检验副钩起升速度10 m/min。Verification of rotation speed 0.8 rpm

29、检验转速0.8 rpm。3.4Over-load test of main hook 主钩超载试验 Proof load = 5tonnes + VL = 5t + 0.75x 2.5x 41.4t = 79.1682.63 t shall be applied to the main hook block at a distance of 35.0 m.主钩吊距35m时，试验载荷为：5tonnes + VL = 5t + 0.75x 2.5x 41.4t = 82.63t5t + 0.75x 2.52x 41.2t = 82.868 tKeep the hang at least 5 min

30、.保持悬挂时间不少于5分钟。No abnormal evidence of every parts.检查起重机各结构有无异常变化。Verification of the winch brake capacity to sustain the load without compromising crave and winch integrity.检验刹车力可靠性。During this test the crane is to lift, to slew and to luff the proof load at slow speed.在此试验负荷下，缓慢做旋转和变幅动作。3.5副钩超载试验 o

31、ver-load test of whip hook Proof load = 1.25 x VL = 1.25 x 0.75 x 3.422.95 x 10.4 t = 33.34528.762t shall be applied to the auxiliaary hook block at a distance of 36.5 m.副钩吊距36.5m时，试验载荷为：Proof load = 1.25 x VL = 1.25 x 0.75 x 2.95 x 10.4 t = 28.762t1.25 x 0.75 x 3.35 x 10.4 t = 32662 kgKeep the hang

32、 at least 5 min.保持悬挂时间不少于5分钟。No abnormal evidence of every parts.检查起重机各结构有无异常变化。Verification of the winch brake capacity to sustain the load without compromising crave and winch integrity.检验刹车力可靠性。During this test the crane is to lift, to slew and to luff the proof load at slow speed.在此试验负荷下，缓慢做旋转和变

33、幅动作。4. Deck Crane 甲板起重机 10t 20 mDetail to be according to the suppliers requirement.具体按照设备商的试验要求进行。4.1No-load test 空载试验4.1.1Safe limiter adjusting test安全限位装置的调整试验Carry out this unload test, check whether all safe limiters are at correct position and reliable, and control box signal are exact when sa

34、fe limiters are working.该试验在空载状态下进行，运转调试各种安全限位装置的位置是否正确，工作是否正常可靠。各安全限位装置动作时，控制箱上的信号应动作可靠。4.1.1.1Hoisting upper limit 起升上限位Adjust the distance between hoisting gear and sheave center, and make sure drum rope storage slot number shouldnt be less than 1 ring调试吊具到滑轮中心的距离及升降卷筒上绳槽的剩留槽数应不小于1圈4.1.1.2Hoistin

35、g down limit（OPTIONAL ITEM） 起升下限位Adjust crane to Max.hoisting height, make sure drum rope storage slot number shouldnt be less than thrice (allow to carry out simulated test if without relevant test condition). 调试最大扬程及升降卷筒上的钢丝绳剩留圈数应不小于3圈。（若因工厂试验条件的限制，该试验可用模拟试验来代替）4.2NO-load test 空负载试验No-load operate

36、 hoisting, luffing and turning mechanism to Max. working range, check whether they are normal, and measure oil pressure, current, voltage and power of each action.在空负载状态下，升降、变幅、回转机构分别在最大工作范围内动作，观察有无常现象，检测各动作的油压、电流、电压、功率等。4.3Light load test 轻负载试验Test load is 2025 SWL, measure oil pressure, current an

37、d voltage of hoisting & lowering.试验负荷为安全工作负荷的2025，检测上升、下降动作的速度、油压、电流、电压等。4.4Half load test 半负载试验Test load is 5060 SWL, measure speed, oil pressure, current and voltage of hoisting & lowering.试验负荷为安全工作负荷的5060，检测上升、下降动作的速度、油压、电流、电压等4.5Safe working load test 安全工作负载试验4.5.1Measure speed, oil pressure, cu

38、rrent, voltage and power of hoisting & lowering when Jib up to 60吊臂在60位置时，检测上升、下降动作的速度、油压、电流、电压、功率等4.5.2Measure speed, oil pressure, current, voltage and power of luffing when Jib up to 4060在吊臂通过4060位置处，检测上下变幅动作的速度、油压、电流、电压、功率4.5.3Measure speed, oil pressure, current, voltage and power of turning wh

39、en Jib up to Max. working range.在最大工作幅度处，检测左右回转动作的速度、油压、电流、电压、功率等。4.5.4The measurement method, hoisting & lowering speed can be shown by drum rotating speed; luffing time can be shown by luffing angle time; turning time can be shown by turning set angle time.升降、变幅速度的测量，升降速度，其速度可用卷筒每转所用时间来表示，变幅可用上下变幅

40、角度-时间来表示，回转可用回转-固定角度时间来表示。4.5.5Load test should be satisfied with following requirements:负载试验时，应达到以下要求：4.5.5.1There are enough clearance between movable parts and fixing parts, preventing friction and mechanical contact.各运动件与固定件之间应有适当的间隙，不得发生碰擦。4.5.5.2Hydraulic pipes and cable shouldnt any vibration

41、 and contact friction.油压管路、电缆等不得有振动和接触现象。4.5.5.3The operating force of handle shouldnt be beyond set value.操作手柄应灵活，其操作力不得超过规定值。4.5.6Linkage motion test 联合动作试验Carry out SWL linkage motion test, measure oil pressure, current, voltage and power of two linkage motion.以安全工作负荷进行联合动作试验，检测油压、电流、电压、功率等，组合方式为

42、两动作联动。4.5.7Temperature rising test 温升试验Carry out SWL circulation test, last 2 hours, measure all parts hydraulic oil rising temperature every 30min.以安全工作负荷起重机正常工作循环试验，连续运行2h，每30min测量各机械部分及液压油的温升。4.5.8Brake test 刹车试验Operate crane with SWL and Max. running speed, switch handle to middle position, chec

43、k whether brake mechanism is safe and exact in motion.以安全工作负荷最大速度运行时，操作手柄迅速回到中位，试验刹车机构是否安全准确的停止其动作。升降、变幅刹车滑移量可以在重物处测量，也可以测量卷筒转数，回转动作的滑移量可以测量转动部分的转角。4.5.9Emergency test 应急试验In linkage motion test, switch off power supply suddenly, check whether all parts stop are safe and reliable; in hoisting & lowe

44、ring motion, switch off power supply suddenly, and loose hoisting &lowering brake by operating hand pump, check whether load lowers safely.联合动作试验时，突然中断电源，检查各部分的停止是否可靠。升降动作时，突然中断电源，用手摇泵松开升降制动器，检查重物是否安全的落下。4.6Overload test 超负荷试验4.6.1When jib to Max. working radius, hoisting 1.25times SWL away from gro

45、und,lasts time no less than 5min.吊臂在最大幅臂位置时，将1.25倍的安全负荷吊离地面，保持悬挂时间不少于5min。4.6.2Slowly carry out hoisting & lowering, luffing and turning no less than twice, check whether all parts are normal and in good condition.缓慢进行升降、变幅、回转动作不少于2次，检查起重机各结构有无异常变化。4.6.3Carry out hoisting & lowering brake test no le

46、ss than twice, brake position is when load lowers to about 3m; check whether hoisting & lowering brakes are reliable.升降机构应进行刹车试验不少于2次，刹车试验应在试验负载快速下降约3m处进行，检查升降刹车的可靠性4.6.4After overload test, readjust overload protecting device.超负载试验后，应调定超负荷保护装置，应保证其正确可靠。4.6.5After overload, carry out safe applicatio

47、n test, the procedures are same as item 5.超负载试验后应进行安全效用试验，内容同“5”。4.7超负荷保护试验Overload protecting test4.7.1After overload, carry out overload protecting test.超负荷试验后，应进行超负载保护试验。4.7.2Adjust system safe valve to rated working condition.调定系统安全阀至额定工作状态。4.7.3Hoisting 1.1times SWL.起吊1.1倍的安全工作负荷。4.7.4The syste

48、m safe valve should be overflow before load away from ground.吊重应不能被吊离地面，系统安全阀应溢流。4.8Insulation Resistance measurement 绝缘电阻测试4.8.1Before crane running, measure insulation resistance through 500V megger in environmental condition, the insulation resistance between main power circuit and earth shouldnt

49、 be less than 20M;the insulation resistance between control power circuit and earth shouldnt be less than 5M.起重机运转前，在环境条件下用500V的兆欧表进行绝缘电阻测试，主电路与地之间的绝缘电阻值应不低于20M，控制电路与地之间的绝缘电阻值应不低于5M。4.8.2After continuous 2 hours running, measure insulation resistance of phases among main power circuit, between phase

50、 and earth, whose resistance shouldnt less than 5M,the resistance between control power circuit and earth shouldnt less than 1 M。起重机连续运转2h后，紧接着在主电路相与相、相与地之间测试绝缘电阻，其值应不低于5M，控制电路与地之间的绝缘电阻应不低于1 M。4.9Waterproof test 水密防水试验4.9.1Carry out watertight test through impression test method.用压痕法进行水密试验4.9.2The i

51、mpression should be continuous and evenness, whose impression width shouldnt less than 2/3 press width.压痕法的痕迹应连续均匀，其压痕宽度不少于压宽的三份之二。4.10Check after test 试验结束后检查4.10.1After test, thoroughly check whether crane parts are abnormal and with other defects.试验后，彻底检查起重机结构是否有异常变形和其它缺陷。4.10.2Check oil return f

52、ilter, hook, the fit condition of rotating support and pinion, whether they are normal.检查回油过滤器、吊钩、回转支承与小齿轮的配合状态及在运转中发现是否有 异常的部位。5. Test of Doors, Windows and Hatch Covers 门窗及舱口盖密性试验5.1Aim of testCheckup tightness and firmness and convenience of doors, windows, hatch covers and flat covers. 试验目的：检查各门

53、窗，小窗口盖的密性，开口关闭装置的牢靠性和转动灵活性。5.2Items of test试验方法1） Chalk and mobility check of all weather-tight doors, windows and watertight doors and hatch covers should be done before test. 2） Man-holes: hydraulic (pneumatic) test to be carried out simultaneously with hull tanks.3） Hose test for watertight door,

54、 weather-tight door(A,B,C class), side scuttles, rectangle windows and watertight & weather-tight hatch (on weather deck above free-board deck ).4) Spray test for navigation bridge windows and weather-tight door(D class).1）试验前应对门、窗、舱口盖进行压粉及灵活性检查。2）人孔盖应与船体舱柜同时进行水（气）压试验。3）水密门、风雨密门(A、B、C级)、舷窗、矩形窗和干舷甲板以

55、上的露天水密及风雨密舱盖应进行冲水试验。4）驾驶室窗、风雨密门（D级）应进行淋水试验。5.2.1Hose test: The nozzle diameter of the jet should be 12.0 mm.The water pressure of the jet should be 0.2MPa.The distance to be kept 1.5m.Water should be jetted vertically against the connecting seams up and down.冲水试验：水枪喷水直径为12.0mm，水压为0.2MPa，喷水距离保持为1.5m，

56、检查内部是否有渗漏现象。5.2.2Spray water to the outside of the test areas, let the water flow over the seams of the doors and windows, then check where it is leaking.淋水试验：向所试部位外侧淋水，使自由降落的水滴淋到门、窗、盖接缝处，检查有无渗漏。5.2.3Pressed chalk testIf hose test is impossible for destroying other equipment, maybe using Pressed chalk test under ABS surveyor approved.First paint chalk on door frame, and close the door, keep 1 minute, and then open the