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Mechanical Engineering SystemsMechanicalEngineering SystemsRichard GentlePeter EdwardsBill BoltonOXFORDAUCKLANDBOSTONJOHANNESBURGMELBOURNENEW DELHIButterworth-HeinemannLinacre House, Jordan Hill, Oxford OX2 8DP225 Wildwood Avenue, Woburn, MA 01801-2041A division of Reed Educational and Professional Publishing LtdA member of the Reed Elsevier plc groupFirst published 2001 Richard Gentle, Peter Edwards and Bill Bolton 2001All rights reserved. No part of this publication may be reproduced inany material form (including photocopying or storing in any medium byelectronic means and whether or not transiently or incidentally to someother use of this publication) without the written permission of thecopyright holder except in accordance with the provisions of the Copyright,Designs and Patents Act 1988 or under the terms of a licence issued by theCopyright Licensing Agency Ltd, 90 Tottenham Court Road, London,England W1P 0LP. Applications for the copyright holders writtenpermission to reproduce any part of this publication should be addressedto the publishersWhile every effort has been made to trace the copyright holders and obtainpermission for the use of all illustrations and tables reproduced from othersources in this book we would be grateful for further information on anyomissions in our acknowledgements so that these can be amended in futureprintings.British Library Cataloguing in Publication DataA catalogue record for this book is available from the British LibraryISBN 0 7506 5213 6Composition by Genesis Typesetting, Laser Quay, Rochester, KentPrinted and bound in Great BritainContentsSeries Prefacevii1Introduction: the basis of engineering11.1Real engineering11.2Units31.3Units used in this book52Thermodynamics72.1Heat energy72.2Perfect gases, gas laws, gas processes132.3Work done and heat energy supplied242.4Internal combustion engines332.5The steady flow energy equation542.6Steam662.7Refrigeration892.8Heat transfer1013Fluid mechanics1123.1Hydrostatics fluids at rest1133.2Hydrodynamics fluids in motion1354Dynamics1694.1Introduction to kinematics1704.2Dynamics analysis of motion due to forces1835Statics2045.1Equilibrium2055.2Structures2225.3Stress and strain2355.4Beams2495.5Cables2755.6Friction2825.7Virtual work2875.8Case study: bridging gaps292Solutions to problems295Index307Series PrefaceThere is a time for all things: for shouting, for gentle speaking, forsilence; for the washing of pots and the writing of books. Let now thepots go black, and set to work. It is hard to make a beginning, but it mustbe done Oliver Heaviside, Electromagnetic Theory, Vol 3 (1912), Ch9, Waves from moving sources Adagio. Andante. AllegroModerato.Oliver Heaviside was one of the greatest engineers of all time,ranking alongside Faraday and Maxwell in his field. As can be seenfrom the above excerpt from a seminal work, he appreciated the need tocommunicate to a wider audience. He also offered the advice So berigorous; that will cover a multitude of sins. And do not frown. Theseries of books that this prefaces takes up Heavisides challenge but ina world which is quite different to that being experienced just a centuryago.With the vast range of books already available covering many of thetopics developed in this series, what is this series offering which isunique? I hope that the next few paragraphs help to answer that;certainly no one involved in this project would give up their time tobring these books to fruition if they had not thought that the series isboth unique and valuable.This motivation for this series of books was born out of the desire ofthe UKs Engineering Council to increase the number of incorporatedengineers graduating from Higher Education establishments, and theInstitution of Incorporated Engineers (IIE) aim to provide enhancedservices to those delivering Incorporated Engineering Courses. How-ever, what has emerged from the project should prove of great value toa very wide range of courses within the UK and internationally fromFoundation Degrees or Higher Nationals through to first year modulesfor traditional Chartered degree courses. The reason why these bookswill appeal to such a wide audience is that they present the core subjectareas for engineering studies in a lively, student-centred way, with keytheory delivered in real world contexts, and a pedagogical structure thatsupports independent learning and classroom use.Despite the apparent waxing of new technologies and the waning ofold technologies, engineering is still fundamental to wealth creation.Sitting alongside these are the new business focused, information andcommunications dominated, technology organisations. Both facets havean equal importance in the health of a nation and the prospects ofindividuals. In preparing this series of books, we have tried to strike abalance between traditional engineering and developing technology.The philosophy is to provide a series of complementary texts whichcan be tailored to the actual courses being run allowing the flexibilityfor course designers to take into account local issues, such as areas ofparticular staff expertise and interest, while being able to demonstratethe depth and breadth of course material referenced to a commonframework. The series is designed to cover material in the core textswhich approximately corresponds to the first year of study with moduletexts focussing on individual topics to second and final year level. Whilethe general structure of each of the texts is common, the styles are quitedifferent, reflecting best practice in their areas. For example MechanicalEngineering Systems adopts a tell show do approach, allowingstudents to work independently as well as in class, whereas BusinessSkills for Engineers and Technologists adopts a framework approach,setting the context and boundaries and providing opportunities fordiscussion.Another set of factors which we have taken into account in designingthis series is the reduction in contact hours between staff and students,the evolving responsibilities of both parties and the way in whichadvances in technology are changing the way study can be, and is,undertaken. As a result, the lecturers support material which accom-panies these texts, is paramount to delivering maximum benefit to thestudent.It is with these thoughts of Voltaire that I leave the reader to embarkon the rigours of study:Work banishes those three great evils: boredom, vice and poverty.Alistair DuffySeries EditorDe Montfort University, Leicester, UKFurther information on the IIE Textbook Series is available frombhmarketingrepp.co.uk/IEEPlease send book proposals to:rachel.hudsonrepp.co.ukOther titles currently available in the IIE Textbook SeriesBusiness Skills for Engineers and TechnologistsDesign Engineering1Introduction: thebasis ofengineeringSummaryThe aim of this chapter is to set the scene for the rest of the book by showing how the contentof the remaining chapters will form the basis of the technical knowledge that a professionalmechanical engineer needs during a career. By considering a typical engineering problem it isshown that the four main subjects that make up this text are really all parts of a continuous bodyof knowledge that will need to be used in an integrated manner.The chapter concludes by looking at the units that are used in engineering and showing theimportance of keeping to a strict system of units.ObjectivesBy the end of this chapter the reader should be able to:?understand the seamless nature of basic engineering subjects;?appreciate the way in which real engineering problems are tackled;?recognize the correct use of SI units.1.1 RealengineeringCast your mind forward a few years; you have graduated successfullyfrom your course, worked for a spell as a design engineer and now youare responsibile for a team which is being given a new project. Your jobis to lead that team in designing a new ride-on lawnmower to fill a gapin the market that has been identified by the sales team. The sales peoplethink that there is scope to sell a good number of low-slung ride-onlawnmowers to places which use a lot of barriers or fences for crowdcontrol, such as amusement parks. Their idea is that the new mowercould be driven under the fences, cutting the grass as it goes, without thetime wasting activity of having to drive to a gateway in order to movefrom one area to another. They have produced something they call a2Introduction: the basis of engineeringconcept specification which is really a wish list of features that theywould like the new lawnmower to have.(1)It must be very low, like a go-kart, to go under the barriers.(2)It must be fast when not mowing so that it can be driven quicklyaround the park.(3)It should dry and collect the grass cuttings as it goes so that thepark customers do not get their shoes covered in wet grass.Now comes the worst part of any engineering design problem Wheredo you start?Perhaps you should start with the framework of the mower becausethis is the part that would support all the other components. You have agood understanding of statics, which is the field of engineeringconcerned with supporting loads, and you could design a tubular steelframe without too much of a problem if you know the loads and theirdistribution. The trouble, however, is that you do not know the load thatneeds to be carried and you cannot base your design on the companysexisting products as all their current ride-on mowers are shaped morelike small versions of farm tractors. You could calculate the load on thebasis of an average driver weight but you do not yet know how much theengine will weigh because its power, and hence its size, has not beenestablished. Furthermore, if the mower is to be driven fast around thepark over bumpy ground then the effective dynamic loads will be muchgreater than the static load. It is therefore probably not a good idea tostart with the frame design unless you are willing to involve a great dealof guesswork. This would run the risk of producing at one extreme aframe that would break easily because it is too flimsy and at the otherextreme a frame that is unnecessarily strong and hence too expensive orheavy.Time to think again!Perhaps you should start the design by selecting a suitable engine sothat the total static weight of the mower could be calculated. You havea good basic knowledge of thermodynamics and you understand how aninternal combustion engine works. The trouble here, however, is thatyou cannot easily specify the power required from the engine. So faryou have not determined the maximum speed required of the mower, themaximum angle of slope it must be able to climb or the speed at whichit can cut grass, let alone considered the question of whether the exhaustheat can dry the grass. In fact this last feature might be a good place tostart because the whole point of a mower is that it cuts grass.First of all you could decide on the diameter of the rotating blades byspecifying that they must not protrude to the side of the mower beyondthe wheels. This would give you the width of the cut. A fewmeasurements in a field would then allow you to work out the volumeand mass of grass that is cut for every metre that the mower movesforward. Lastly you could find the forward speed of your companysother ride-on mowers when cutting in order to calculate the mass ofgrass which is cut per second. From this you can eventually work outtwo more pieces of key information.?Using your knowledge of fluid mechanics you could calculate theflow rate of air which is needed to sweep the grass cuttings into thecollection bag or hopper as fast as they are being produced.Introduction: the basis of engineering3?Using your knowledge of thermodynamics you could calculate therate at which heat must be supplied to the wet grass to evaporatemost of the surface water from the cuttings by the time they reachthe hopper.At last you are starting to get somewhere because the first point will allowyou to calculate the size of fan that is required and the power that isneeded to drive it. The second point will allow you to calculate the rate atwhich waste heat from the engine must be supplied to the wet grass.Knowing the waste power and the typical efficiency of this type of engineyou can then calculate the overall power that is needed if the engine is tomeet this specification to dry the grass cuttings as they are produced.Once you have the overall power of the engine and the portion of thatpower that it will take to drive the fan you can calculate the power thatis available for the mowing process and for driving the mowers wheels.These two facts will allow you to use your knowledge of dynamics toestimate the performance of the mower as a vehicle: the accelerationwith and without the blades cutting, the maximum speed up an inclineand the maximum driving speed. Of course this relies on being able toestimate the overall mass of the mower and driver, which brings us backto the starting point where we did not know either of these two things.It is time to put the thinking cap back on, and perhaps leave it on,because this apparently straightforward design problem is turning out tobe a sort of closed loop that is difficult to break into.What can we learn from this brief look into the future? There arecertainly two important conclusions to be drawn.?The engineering design process, which is what most engineering isall about, can be very convoluted. While it relies heavily on calcula-tion, there is often a need to make educated guesses to start thecalculations. To crack problems like the one above of the new moweryou will need to combine technical knowledge with practical experi-ence, a flair for creativity and the confidence to make those educatedguesses. The engineering courses that this textbook supports musttherefore be seen as only the start of a much longer-term learningprocess that will continue throughout your professional career.?A good engineer needs to think of all the subjects that are studied onan undergraduate course in modular chunks as being part of a singlebody of technical knowledge that will form the foundation on whicha career can be built. At the introductory level of this book it is bestto keep the distinction between the various topics otherwise it canbecome confusing to the student; it is difficult enough coming toterms with some of the concepts and equations in each topic withouttrying to master them all at the same time. The lawn mowerexample, however, shows that you must be able to understand andintegrate all the topics, even though you may not have to become anexpert in all of them, if you want to be a proficient engineer.1.2 UnitsThe introduction is now over and it is almost time to plunge into thedetailed treatment of the individual topics. Before we do that, however,we must look at the subject of the units that are used, not only in thisbook but also throughout the vast majority of the worlds engineeringindustry.4Introduction: the basis of engineeringEvery engineering student is familiar with the fact that it is not goodenough to calculate something like the diameter of a steel support rod andjust give the answer as a number. The full answer must include the unitsthat have been used in the calculation, such as millimetres or metres,otherwise there could be enormous confusion when somebody else usedthe answer in the next step of a large calculation or actually went aheadand built the support rod. However, there is much more to the question ofunits than simply remembering to quote them along with the numericalpart of the answer. The really important thing to remember is to base allcalculations on units which fit together in a single system. The system thatis used in this book and throughout engineering is the InternationalSystem of Units, more correctly known by its French name of Syst emeInternationale which is abbreviated to SI.SI units developed from an earlier system based on the metre, thekilogram and the second and hence is known as the MKS system fromthe initial letters of those three units. These three still form the basis ofthe SI because length, mass and time are the most importantfundamental measurements that need to be specified in order to definemost of the system. Most of the other units in the system for quantitiessuch as force, energy and power can be derived from just these threebuilding blocks. The exceptions are the units for temperature, electricalcurrent and light intensity, which were developed much later andrepresent the major difference between the SI and the MKS system. Oneof these exceptions that is of concern to us for this book is the unit formeasuring temperature, the kelvin (K). This is named after Lord Kelvin,a Scottish scientist and engineer, who spent most of his career studyingtemperature and heat in some form or another. The Kelvin is actuallyequal to the more familiar degree Celsius (C), but the scale starts atwhat is called absolute zero rather than with the zero at the freezingpoint of water. The connection is that 0C = 273K.The SI is therefore based on the second, a unit which goes back toearly Middle East civilization and has been universally adopted forcenturies, plus two French units, the metre and the kilogram, which aremuch more recent and have their origin in the French Revolution. Thatwas a time of great upheaval and terror for many people. It was also,however, a time when there were great advances in science andengineering because the revolutionaries idealistic principles were basedon the rule of reason rather than on inheritance and privilege. One of thegood things to come out of the period, especially under the guidance ofNapoleon, was that the old system of measurements was scrapped. Upto that time all countries had systems of measurement for length,volume and mass that were based on some famous ruler. In England itwas the length between a kings nose and the fingertip of hisoutstretched arm that served as the standard measure of the yard, whichcould then be subdivided into three feet. This was all very arbitrary andwould soon have caused a great deal of trouble as the nations of WesternEurope were poised to start supplying the world with their manufacturedgoods. Napoleons great contribution was to do away with any unit thatwas based on royalty and get his scientists to look for a logicalalternative. What they chose was to base their unit of length on thedistance from one of the earths poles to the equator. This was a distancewhich could be calculated by astronomers in any country around theworld and so it could serve as a universal standard. They then split thisdistance into ten million subdivisions called measures. In French this isIntroduction: the basis of engineering5the metre (m). From here it was straightforward to come up with areproducible measure for volume, using the cubic metre (m3), and thisallowed the unit of mass to be defined as the gram, with one milliongrams being the mass of one cubic metre of pure water. In practice thegram is very small and so in drawing up a system of units for calculationpurposes, later scientists used the kilogram (kg) which is equal to onethousand grams.It is worth noting that the French Revolutionaries did not always getthings right scientifically; for example, they took it into their heads to doaway with the system of having twelve months in a year, twenty-fourhours in a day and so on, replacing it with a system of recording timebased on multiples of ten. It did not catch on, largely because mostpeople at the time did not have watches and relied on the moon forthe months and church clocks for the hours. The old unit of time, thesecond (s), therefore ultimately survived the French Revolution and waseventually used as the standard in the SI.The idea of developing a system of units came some time later whenscientists and engineers started to calculate such things as force, energyand power. In many cases units did not exist for what was beingmeasured and in all cases there was the problem of getting a useful andreliable answer that would make sense to another engineer wanting tobuild some device based on the outcome of the calculation. What wasneeded was a set of units where people could be confident that if theyused the correct units as inputs to a calculation then the answer wouldcome out in the units they required. This is the logic behind developinga system of units based on the three fundamental units of the metre, thekilogram and the second. Below is a table of the units that you will beusing to tackle the questions that are at the end of every chapter. Thanksto the SI, you can be confident that if you use the correct units for thedata that you feed into your calculations then your answer will come outin the correct units.Before leaving this topic it is perhaps interesting to note how fate orluck often seems to play tricks on anyone who tries to follow the rule ofpure reason and logic. The unit of the metre, based so logically on thecircumference of the earth, turns out to be very close in size to theancient unit of the yard, based quite arbitrarily on the size of oneparticular king. Even more remarkable is that the mass of one cubicmetre of water, one thousand kilograms, used as the standard forNapoleons system, turns out to be almost exactly equal to the ancientstandard of mass used in England at the time, the ton. For that reason amass of one thousand kilograms is often referred to as one tonne.1.3 Units usedin this bookAfter that little diversion into the backwater of scientific history, it justremains to tabulate all the units that will be used in this book. This tablewill meet all your needs for our purposes, although it is far from acomplete coverage of all the units that are within the SI. For example,there is no need for us to consider the units that relate specifically toelectricity, such as the ampere or the volt. The table gives the quantity thatis being measured, such as force, and then gives the appropriate unit, inthis case the newton. The newton is an example of a derived unit; if wewere to write it out in full based on just the three fundamental units ofmetre, kilogram and second then it would be the kilogram metre persecond squared (kg m/s2). Clearly this would be very difficult and time6Introduction: the basis of engineeringconsuming to say and so by convention the name of a famous scientistwho is associated with that quantity is used. Sir Isaac Newton is famousfor his pioneering work on force and so his name has been adopted for theunit of force, as a sort of shorthand to save having to write out the fullversion. Other names to watch out for are joule, pascal and watt, whichare used for energy, pressure and power respectively.Some units are not of a very useful size for all purposes. For example,the unit of pressure or stress, the pascal (Pa), is tiny. It is equivalent tothe weight of one average eating apple spread out over an engineeringdrawing board. For practical purposes it is necessary to come up with alarge number of pascals under a single name. The unit often employedis the bar, which is equal to one hundred thousand pascals (1 bar = 1 105Pa). The name this time comes from the same word that is used asthe basis of barometer and the unit of one bar, again by one of thoseamazing coincidences, is almost exactly equal to the typical value of theatmospheric pressure. Normally, if it is necessary to change the size ofa unit, the conventional prefixes of micro, milli, kilo and mega areused, as follows:PrefixSymbolFactormicro?one millionthmillimone thousandthkilokone thousand timesmegaMone million timesSo, for example, 1km = 1000m (one kilometre equals one thousandmetres).Table of SU unitsPhysical quantityName of unitAbbreviationFormulaBasic unitsLengthmetremMasskilogramkgTimesecondsTemperaturekelvinKDerived unitsAreasquare metrem2Volumecubic metrem3Densitykilograms per cubic metrekg/m3Velocitymetres per secondm/sAngular velocityradians per secondrad/sAccelerationmetres per second squaredm/s2Angular accelerationradians per second squaredrad/s2ForcenewtonNkg m/s2Pressure and stresspascalPaN/m2Dynamic viscositypascal secondPa sNs/m2Work, energy andquantity of heatjouleJN mPowerwattWJ/sEntropyjoule per kelvinJ/KSpecific heatjoule per kilogram kelvinJ/kgKThermal conductivitywatts per metre kelvinW/mKSupplementary unitAngleradianrad2ThermodynamicsSummaryThermodynamics is an essential part of the study of mechanical engineering. It involvesknowledge basic to the functioning of prime movers such as petrol and diesel engines, steamturbines and gas turbines. It covers significant operating parameters of this equipment in termsof fuel consumption and power output.In industrial and domestic heating systems, refrigeration, air conditioning and in thermalinsulation in buildings and equipment, the understanding of basic thermodynamic principlesallows effective systems to be developed and applied.In almost all manufacturing industry there are processes which involve the use of heatenergy.This chapter imparts the fundamentals of thermodynamics in the major fields and then appliesthem in a wide range of situations. The basis is therefore laid for further study and for theunderstanding of related processes in plant and equipment not covered here.ObjectivesBy the end of this chapter, the reader should be able to:?understand the principle of specific and latent heat and apply it to gases and vapours;?appreciate the processes which can be applied to a gas and the corresponding heat and workenergy transfers involved;?relate the gas processes to power cycles theoretical and actual;?understand the processes relating to steam and apply them in steam power plant;?apply the vapour processes to refrigeration plant, and establish refrigeration plant operatingparameters;?understand the principles of heat transfer by conduction through plane walls and pipework.2.1 Heat energyThis chapter introduces heat energy by looking at the specific heat andlatent heat of solids and gases. This provides the base knowledge requiredfor many ordinary estimations of heat energy quantities in heating andcooling, such as are involved in many industrial processes, and in the8Thermodynamicsproduction of steam from ice and water. The special case of the specificheats of gases is covered, which is important in later chapters, and anintroduction is made in relating heat energy to power.Specific heatThe specific heat of a substance is the heat energy required to raise thetemperature of unit mass of the substance by one degree. In terms of thequantities involved, the specific heat of a substance is the heat energyrequired to raise the temperature of lkg of the material by 1C (or K,since they have the same interval on the temperature scale). The units ofspecific heat are therefore J/kgK.Different substances have different specific heats, for instance copperis 390J/kgK and cast iron is 500J/kgK. In practice this means that if youwish to increase the temperature of a lump of iron it would require moreheat energy to do it than if it was a lump of copper of the same mass.Alternatively, you could say the iron soaks up more heat energy fora given rise in temperature.?Remember that heat energy is measured in joules or kilojoules(1000 joules).?The only difference between the kelvin and the centigradetemperature scales is where they start from. Kelvin starts at 273(absolute zero) and centigrade starts at 0. A degree change is thesame for each.The equation for calculating heat energy required to heat a solid istherefore the mass to be heated multiplied by the specific heat of thesubstance, c, available in tables, multiplied by the number of degreesrise in temperature, ?T.Q = m.c.?TPutting in the units,kJ = kg kJkg.K KNote that on the right-hand side, the kg and K terms cancel to leave kJ.It is useful to do a units check on all formulas you use.Example 2.1.1The boiler in a canteen contains 6kg of water at 20C. Howmuch heat energy is required to raise the temperature of thewater to 100C? Specific heat of water = 4190J/kgK.Q = m.c. ? TQ = 6 4190 (100 20)Q = 2011200J = 2011.2kJKey points?The specific heat of asubstance varies depend-ing on its temperature,but the difference is verysmall and can be neglec-ted.?You can find the specificheat of a substance byapplying a known quantityof heat energy to a knownmass of the substanceand recording the tem-perature rise. This wouldneed to be done underlaboratory conditions toachieve an accurateanswer.?A body will give out thesame quantity of heatenergy in cooling as itrequires in heating upover the same tempera-ture range.Specific heats of commonsubstances can be found ondata sheets and in referencebooks, and the values used inthe calculations here arerealistic.Thermodynamics9Example 2.1.2How many kilograms of copper can be raised from 15C to60C by the absorption of 80kJ of heat energy? Specific heatof copper = 390kJ/kgK.Q = m.c. ? T80000 = m 390 (60 15)m =80000390 45= 4.56kgProblems 2.1.1(1)Calculate the heat energy required to raise the temperatureof 30kg of copper from 12C to 70C. Assume the specificheat of copper to be 390J/kgK.(2)A body of mass 1000kg absorbs 90000kJ of heat energy. Ifthe temperature of the body rises by 180C, calculate thespecific heat of the material of the body.PowerIt is not always useful to know only how much heat energy is needed toraise the temperature of a body. For instance, if you are boiling a kettle,you are more interested in how long it will be before you can make thetea. The quantity of heat energy needed has to be related to the poweravailable, in this case the rating of the heating element of the kettle, andif you have a typical kettle of, say, 2kW, it means that in 1 second itprovides 2000 joules of heat energy.Remember that power is the rate at which the energy is delivered, i.e.work, or heat energy delivered, divided by time taken.Let us say the kettle contains 2kg of water and is at a roomtemperature of 18C, and the kettle is 2kW. Specific heat of water =4.2kJ/kgK.Q = m.c. ?TQ = 2 4.2 (100 18) = 688.8kJThis is the heat energy required to raise the temperature of the water to100C. The kettle is producing 2kW, i.e. 2kJ/s. Therefore,time =688.82= 344.4sec = 5.74min to boil10ThermodynamicsThe specific heats of gasesSolids have a value of specific heat which varies only slightly withtemperature. On the other hand, gases can have many different valuesof specific heat depending on what happens to it while it is beingheated or cooled. The two values which are used are the specific heatat constant pressure, cp, and the specific heat at constant volume, cv.See Figure 2.1.1.Specific heat at constant pressure, cp. This is the quantity of heat energysupplied to raise 1kg of the gas through 1C or K, while the gas is atconstant pressure.Think of 1kg of gas trapped in a cylinder. As heat energy is added,the pressure will rise. If the piston is allowed to move down the cylinderto prevent the rise in pressure, the amount of heat energy supplied toraise the temperature of the gas by 1C is the specific heat of the gas atconstant pressure.Specific heat at constant volume, cv. This is the quantity of heat energysupplied to raise 1kg of the gas through 1C or K, while the gas is atconstant volume.Thinking again of the gas in the cylinder, in this case the heat energyis supplied while the piston is fixed, i.e. the volume is constant. Theamount of heat energy added for the temperature to rise 1C is thespecific heat at constant volume, cv.The specific heat of a gas at constant pressure is always a higher valuethan the specific heat at constant volume, because when the gas isreceiving heat it must be allowed to expand to prevent a rise in pressure,and, while expanding, the gas is doing work in driving the piston downthe cylinder. Extra heat energy must be supplied equivalent to the workdone.Note that this is an example of the equivalence of heat energy andwork energy.Example kg of gas at 20C is contained in a cylinder and heated to75C while the volume remains constant. Calculate the heatenergy supplied if cv= 700J/kgK.Q = m.cv.?TQ = 1.5 700 (75 20) = 57750J = 57.75kJFigure 2.1.1Specific heats ofgasesThermodynamics11Example 2.1.4A gas with a specific heat at constant pressure, cp=900J/kgK, is supplied with 80kJ of heat energy. If the massof the gas is 2kg and its initial temperature is 10C, find thefinal temperature of the gas if it is heated at constantpressure.Q = m.cp.?T80000 = 2 900 ?T?T =800001800= 44.44CFinal temperature = 10 + 44.44 = 54.44CLatent heatLatent means hidden, and is used in this connection because, despitethe addition of heat energy, no rise in temperature occurs.This phenomenon occurs when a solid is turning into a liquid andwhen a liquid is turning into a gas, i.e. whenever there is a change instate.In the first case, the heat energy supplied is called the latent heat offusion, and in the second case it is called the latent heat ofvaporization.The best example to use is water. A lump of ice at, say, 5C, willneed to receive heat energy (sometimes called sensible heat because inthis case the temperature does change) to reach 0C. It will then needlatent heat to change state, or melt, during which time its temperaturewill stay at 0C.Further sensible heat energy will then be needed to raise itstemperature to boiling point, followed by more latent heat (ofvaporization) to change it into steam. See Figure 2.1.2.Just as each substance has its own value of specific heat, so eachsubstance has a value of latent heat of fusion and latent heat ofvaporization.The latent heat of fusion of ice is 335kJ/kg, that is, it needs 335kJ foreach kg to change it from ice to water. Note that there is no temperatureterm in the unit because, as we have already seen, no temperatureFigure 2.1.2Sensible andlatent heat12Thermodynamicschange occurs. Compare this with the unit for specific heat (kJ/kgK).The latent heat of vaporization of water at atmospheric pressure is2256.7kJ/kg. If instead of boiling the water, we are condensing it, wewould need to extract (in a condenser) 2256.7kJ/kg. The values varywith pressure.The significance of this theory cannot be underestimated, since itrelates directly to steam plant and refrigeration plant, both of which welook at later.Example 2.1.5Calculate the heat energy required to change 4kg of ice at10C to steam at atmospheric pressure.Specific heat of ice = 2.04kJ/kgKLatent heat of fusion of ice = 335kJ/kgSpecific heat of water = 4.2kJ/kgKLatent heat of vaporization of water = 2256.7kJ/kgReferring to Figure 2.1.2 we can see that all we have to do isadd four values together, i.e. the heat energy to raise thetemperature of the ice to 0C, to turn the ice into water, toraise the water to 100C, and to change the water at 100Cinto steam.To heat the ice,Q1= m.cice?TQ1= 4 2.04 10 = 81.6kJTo change the ice at 0C into water at 0C,Q2= m latent heat of fusioniceQ2= 4 335 = 1340kJTo heat the water to 100C,Q3= m.cwater?TQ3= 4 4.2 100 = 1680kJTo change the water into steam at 100C,Q4= m latent heat of vaporizationwaterQ4= 4 2256.7 = 9026.8kJTotal heat energy = Q1+ Q2+ Q3+ Q4= 81.6 + 1340 + 1680 + 9026.8= 12128.4kJ.Thermodynamics13In this example, we could provide the 12128.4kJ very quickly with alarge kW heater, or much more slowly with a small kW heater.Neglecting losses, the result would be the same, i.e. steam would beproduced.As an exercise, and referring to the earlier example of the kettle, findhow long it would take to produce the steam in Example 2.1.5 if youused a 2kW heater and then a 7kW heater, neglecting losses.You will notice that we have dealt here mainly with water, since thisis by far the most important substance with which engineers must deal.The theory concerning the heating of water to produce steam is the sameas for the heating of liquid refrigerant in a refrigeration plant.Problems 2.1.2(1)Calculate the quantity of heat energy which must betransferred to 2.25kg of brass to raise its temperature from20C to 240C if the specific heat of brass is 394J/kgK.(2)Find the change in temperature produced by 10kJ of heatenergy added to 500g of copper. Specific heat of copper =0.39kJ/kgK.(3)Explain why, for a gas, the specific heat at constant volumehas a different value from the specific heat at constantpressure.An ideal gas is contained in a cylinder fitted with a piston.Initially the temperature of the gas is 15C. If the mass of thegas is 0.035kg, calculate the quantity of heat energyrequired to raise the temperature of the gas to 150Cwhen:(a)the piston is fixed;(b)the piston moves and the pressure is constant.For the gas, cv= 676J/kgK and cp= 952J/kgK.(4)2kg of ice at 10C is heated until it has melted. How muchheat energy has been used? Specific heat of ice = 2.1 103J/kgK. Latent heat of fusion of ice = 335kJ/kg.(5)Calculate the heat energy required to melt 6kg of lead at20C.Latent heat of fusion of lead = 24.7kJ/kg.Specific heat of lead = 126J/kgKMelting point of lead = 327C.2.2 Perfectgases, gas laws,gas processesThe expansion and compression of gases, such as air and combustiongases, is a very important subject in the study of the operation ofcompressors, all types of reciprocating engines, gas turbines, and inpneumatic systems.We need to be able to predict how the volume, temperature andpressure of a gas inter-relate in a process in order to design systems inwhich gas is the working medium. The cycle of operations of your carengine is a good example of the practical application of this study.In this chapter, therefore, we look at the different ways in which a gascan be expanded and compressed, what defines the system, the14Thermodynamicssignificance of reversibility and the First Law of Thermodynamics. Inorder to be able to calculate changes in properties during a process, gaslaw expressions and equations are introduced.Boyles and Charles lawsThe gases we deal with are assumed to be perfect gases, i.e.theoretically ideal gases which strictly follow Boyles and Charleslaws. What are these laws?Boyles law. This says that if the temperature of a gas is kept constant,the product of its pressure and its volume will always be the same.Hence,p V = constantor,p1V1= p2V2= p3V3, etc.This means that if you have a quantity of gas and you change itspressure and therefore its volume, as long as the temperature is keptconstant (this would require heating or cooling), you will always get thesame answer if you multiply the pressure by the volume.Charles law. This says that if you keep the pressure of a gas constant,the value of its volume divided by its temperature will always be thesame. Hence,VT= constantor,V1T1=V2T2=V3T3, etc.These laws can be remembered separately, but from an engineers pointof view they are better combined to give a single very useful expression.This is,p1V1T1= constantor,p1V1T1=p2V2T2=p3V3T3, etc.It is important to remember that this expression is always valid, nomatter what the process, and when doing calculations it should alwaysbe the first consideration.Thermodynamics15Unitsp = pressure (bar) or ?Nm2?V = volume (m3)T = absolute temperature (K) (C + 273)Example 2.2.1A perfect gas in an engine cylinder at the start of compressionhas a volume of 0.01m3, a temperature of 20C and apressure of 2 bar.The piston rises to compress the gas, and at top deadcentre the volume is 0.004m3and the pressure is 15 bar.Find the temperature. See Figure 2.2.1.p1= 2 barp2= 15 barV1= 0.01m3V2= 0.004m3T1= 20 + 273 = 293KT2= ?p1V1T1=p2V2T22 0.01293=15 0.004T2T2=15 0.004 2932 0.01= 879KThe geometry of the cylinder and piston is fixed, so the only way inwhich the value of temperature (or pressure) at the end of compressioncan be different for the same initial conditions is if there are differentrates of heat energy transfer across the cylinder walls, i.e. how muchcooling there is of the engine.The pressure/volume (p/V) diagramIt is important to examine the pressure/volume diagram for a process,because this gives a visual appreciation of what is happening, and also,some formulae are derived from the diagrams. p/V diagrams of actualengine cycles are used to calculate power and to adjust timing.The p/V diagram for Example 2.2.1 is shown in Figure 2.2.1. Thevolume axis is drawn vertically. To aid understanding, the piston andcylinder are shown beneath the diagram in this case. The direction of thearrow indicates if the process is an expansion or a compression, andthe curve would normally be labelled to show the type of processoccurring.Key points?There are some instan-ces, as we shall see later,where the pressure mustbe in N/m2, but for thetime being, bar can beused. 1 bar = 105N/m2.?Volume is always m3.?Temperature is alwaysabsolute, i.e. K. The bestpractice is to convert alltemperatures to K imme-diately by adding 273 toyour centigrade tempera-tures. There is an excep-tion to this when you havea temperature difference,since this gives the samevalue in C or K.Figure 2.2.1p/V diagram.Example 2.2.116ThermodynamicsReversibilityWe draw the p/V diagrams for our processes assuming that the processesare reversible. Put simply, this means that the process can be reversed sothat no evidence exists that the process happened in the first place. Thebest analogy is of a frictionless pendulum swinging back and forthwithout loss of height.However, this is not what happens in practice, because of temperaturedifferences, pressure differences, and turbulence within the fluid duringthe process, and because of friction, all of which are irreversibilities.The only way in which a reversible process could be achieved is toallow equilibrium to be reached after each of an infinite number ofstages during the process, i.e. extremely slowly to let things settle down.This, unfortunately, would take an infinite time.Strictly speaking, the p/V diagrams should be dotted to show that weare dealing with irreversible processes, but for convenience solid linesare usually used. We assume that at the end states our gas is inequilibrium.The significance of the concept of reversibility becomes apparent inlater studies of thermodynamics.The first law of thermodynamicsThis says that energy cannot be created or destroyed and the totalquantity of energy available is constant. Heat energy and mechanicalenergy are convertible.As a crude illustration we can consider the closed process of workinput to rotate a flywheel which is then brought to a stop by use of afriction brake. The kinetic energy of rotation of the flywheel isconverted into heat energy at the brake.If any system is taken through a closed thermodynamicprocess, the net work energy transfer and the net heatenergy transfer are directly proportionalA corollary of the first law says that a property exists such that a changein its value is equal to the difference between the net work transfer andthe net heat transfer in a closed system.This property is the internal energy, U, of the fluid, which is theenergy the fluid has before the process begins and which can changeduring the process.Internal energyInternal energy is the intrinsic energy of the fluid, i.e. the energy itcontains because of the movement of its molecules.Joules law states that the internal energy of a gas depends only uponits temperature, and is independent of changes in pressure and volume.We can therefore assume that if the temperature of a gas increases, itsinternal energy increases and if the temperature falls, the value ofinternal energy falls.We will always be dealing with a change in internal energy, and wecan show by applying the non-flow energy equation (see below, TheThermodynamics17non-flow energy equation) to a constant volume process that thechange in internal energy is given by,U2 U1= m.cv(T2 T1)where cvis the specific heat of the gas at constant volume and m is themass.This expression is true for all the processes which can be applied toa gas, and will be used later.The non-flow energy equationThis is a very important expression, which we use later in non-flowprocessesQ = W + (U2 U1)In words, the heat energy supplied is equal to the work done plus thechange in internal energy.This can be thought of as an expression of the first law with theinternal energy change taken into account.The systemTo study thermodynamics properly, we must know what we are dealingwith and where the boundaries are, so that our system is defined.The gas in an engine cylinder forms a closed system bounded by thecylinder walls and the piston head. The processes we have been lookingat have occurred without mass flow of the gas across these boundaries.?These are called non-flow processes.On the other hand, if we move the boundary to encompass the completeengine so as to include the inlet and exhaust, there is a mass flow intoand out of the system.?This is called a steady flow process.Steady flow processes also occur in gas turbines, boilers, nozzles andcondensers, wherever there is an equal mass flow in and out across theboundary of the system. It is traditional to show the boundary of asystem on a diagram by a broken line.The characteristic gas equationIn the section on gas processes, we saw thatp.VT= constantThis is true for any gas, and we can use it for any process.18ThermodynamicsIf we take a specific volume of gas, i.e. the volume which 1kgoccupies, we give it the designation, v, and the result of our expressionis a constant called the gas constant, R.Putting in the units,p.vT=Nm2m3kg1K=N.mkgK=JkgK= RReverting to our use of V for non-specific volume, and using m for thecorresponding mass, the equation can be arranged to give,p.V = m.R.TThis is called the characteristic gas equation.Each gas has a particular value of gas constant. Air, for instance, hasa gas constant R = 287J/kgK. The equation is often used to find themass of a gas when other properties (p, V and T) are known, but can betransposed to find any of the variables. It must be used at only one pointin the process. It is often necessary to use it during a gas processcalculation, alongside the gas laws expressions.Example 2.2.2An air receiver contains 40kg of air at 20 bar, temperature15C. 5kg of air leaks from the receiver until the pressure is15 bar and the temperature falls to 10C. Find the volume ofthe receiver and the mass of air lost.R = 287J/kgKp.V = m.R.TUsing the initial conditions to find the volume of thereceiver,V =m.R.Tp=40 287 (15 + 273)20 105= 1.65m3Hence, after leakage,m =p.VR.T=15 105 1.65287 (10 + 273)= 30.47kgMass used = 40 30.47 = 9.53kgGauge pressure and absolute pressureAs the name implies, gauge pressure is the pressure recorded by a gaugeattached to the tank or receiver. An empty tank would record a gaugepressure of zero, but in fact atmospheric pressure would be acting.Thermodynamics19The pressures used in thermodynamics are absolute pressures, i.e.gauge pressure + atmospheric pressure.To change a gauge to an absolute pressure, add atmospheric pressure,which is 1.013 bar = 1.013 105N/m2= 101.3kN/m2.Problems 2.2.1(1)An air bottle has a volume of 1m3. Find the mass of air inthe bottle when the contents are at 20 bar and 15C.R = 287J/kgK.(2)An air receiver contains 25kg of air at a pressure of2000kN/m2, gauge, temperature 20C. Find the volume of thereceiver. R = 287J/kgK. Atmospheric pressure = 1 bar.(3)A starting-air receiver for a large diesel engine has aninternal volume of 1.5m3. Calculate:(a)The mass of air in the receiver when the contents are at25 bar, 15C;(b)The starting-air pressure in the receiver if 2kg of air areused and the temperature remains constant.R = 287J/kgK.The gas processesWe have already seen that for any process we can use the combinedBoyles and Charles laws expression,p1V1T2=p2V2T2If we apply this to a constant pressure, constant volume or isothermal(constant temperature) process, all we need do is strike out the constantterm before we start calculating.The use of other expressions will depend upon the particularprocess.We will consider the following non-flow processes, e.g. gas in anengine cylinder.Constant pressureThe gas is held at constant pressure as the volume changes. This wouldrequire the addition or extraction of heat energy. For instance, if the pistonis moved up the cylinder, the heat energy produced would need to betaken away if the pressure was to remain constant (Figure 2.2.2).Constant volumeThe volume remains constant, i.e. the piston is fixed. Clearly, the onlyprocess which can occur is heating or cooling of the gas (Figure 2.2.3).?It is important to remember that these are the only two processeswhich are straight lines on the p/V diagram.Figure 2.2.2Constantpressure processFigure 2.2.3Constant volumeprocess20ThermodynamicsAdiabatic compression and expansionDuring an adiabatic process, no heat transfer occurs to or from the gasduring the process. This would require the perfect insulation of thecylinder, which is not possible, and it is worth noting that even theinsulation itself will absorb some heat energy (Figure 2.2.4).The index of expansion, ?, for a reversible adiabatic process is theratio of the specific heats of the gas, i.e.,? =cpcvThe equation of the curve isp.V?= constantp1V?1= p2V?2= p3V?3, etc.?Note that a reversible adiabatic process is known as an isentropicprocess, i.e. constant entropy. Entropy is discussed later.Polytropic expansion and compressionThis is the practical process in which the temperature, pressure andvolume of the gas all change. All gas processes in the real world arepolytropic think of the gas expanding and compressing in an enginecylinder (Figure 2.2.5).The equation of the curve isp.Vn= cp1Vn1= p2Vn2= p3Vn3, etc.where n is the index of polytropic expansion or compression.Isothermal processIn this case, which is Boyles law, the temperature of the gas remainsconstant during the process. Like the adiabatic process, this cannot beachieved in practice (Figure 2.2.6).The equation of the curve isp.V = Cp1V1= p2V2= p3V3, etc.Figure 2.2.4Adiabatic processFigure 2.2.5Polytropic processFigure 2.2.6IsothermalprocessThermodynamics21By combining the equation p1V1T=p2V2T2with p1Vn1= p2Vn2we can produce another important expression,T2T1=?p2p1?n 1n=?V1V2?n 1for a polytropic processThis can be applied to the adiabatic process to give,T2T1=?p2p1? 1n=?V1V2? 1Maths in actionIn determining values of pressure, volume and temperatureusing the gas laws formulae, it is necessary to transposeequations which include powers. We have the formula,p1Vn1= p2Vn2This gives,p1=p2Vn2Vn1= p2?V2V1?nandV1=?p2Vn2p1?1n=n?p2Vn2p1Example 2.2.3Gas of volume 0.02m3is cooled until its volume is 0.015m3while its pressure remains constant. If the initial temperatureis 50C, find the final temperature (Figure 2.2.8).p1V1T=p2V2T2The pressure terms are omitted.0.02(50 + 273)=0.015T2T2=0.015 3230.02= 242.25KKey points?Before calculating, deter-mine the type of process.?Always sketch the p/Vdiagram for the process.?Remember that poly-tropic, adiabatic and iso-thermal processes are allcurves on the p/V dia-gram. A curve musttherefore be labelled toshow which it is.?The adiabatic curve issteepest and, as the indexlowers, so the p/V curveflattens (see Figure 2.2.7).?The three curves, i.e.polytropic, adiabatic andisothermal, are all of thegeneral form pVn= C,where in the isothermalcase, n = 1, and in theadiabatic case, n = ?.The value of n in thepolytropic case liesbetween 1 and ?.?Compression and expan-sion processes are calcu-lated in exactly the sameway, but remember thaton the p/V diagram theymust be indicated by thedirection of the arrow.Figure 2.2.7Compression curvesFigure 2.2.8Example 2.2.322ThermodynamicsExample 2.2.4Air of volume 0.15m3is compressed adiabatically from apressure of 2 bar, temperature 12C, to a volume of 0.02m3.If ? = 1.4, find the final pressure and temperature (Figure2.2.9).p1V?1= p2V?22 0.151.4= p2 0.021.4p2= 2 21.4= 33.58 barp1V1T1=p2V2T22 0.15(12 + 273)=33.58 0.02T2T2= 638KExample 2.2.5Gas at a temperature of 20C, pressure 2 bar, is compressedto 10 bar. The compression is polytropic, n = 1.3. Find thefinal temperature (Figure 2.2.10).In this case we must use the relationshipT2T1=?P2P1?n 1nT2(273 + 20)=?102?1.3 11.3T2= 293 50.23T2= 424.3KMaths in actionUsing logsIt may be that properties are known, but the index ofcompression or expansion is not.Let us assume in a compression process we know p1andV1and p2and V2, and we want to find the equation of thecurve.p1Vn1= p2Vn2Figure 2.2.9Example 2.2.4Figure 2.2.10Example 2.2.5Thermodynamics23Rearranging,p1p2=?V2V1?nTaking logs of both sides,log ?p1p2?= n.log ?V2V1?n =log(p1/p2)log(V2/V1)Problems 2.2.2(In each case sketch the p/V diagram.)(1)A quantity of gas is heated from 15C to 50C at constantvolume. If the initial pressure of the gas is 3 bar, find thenew pressure.(2)Gas of volume 0.5m3is heated at constant pressure untilits volume is 0.9m3. If the initial temperature of the gas is40C, find the final temperature.(3)2m3of gas is compressed polytropically (n = 1.35) from apressure of 2 bar to a pressure of 25 bar. Calculate:(a)final volume;(b)final temperature if the initial temperature is 25C.(4)Gas at 20C, volume 1m3, is compressed polytropicallyfrom a pressure of 2 bar to a pressure of 10 bar. If the indexof compression is n = 1.25, find:(a)final volume;(b)final temperature.(5)Gas of volume 0.2m3, pressure 5 bar, temperature 30C, iscompressed until its volume is 0.04m3. If the compressionoccurs in a perfectly insulated cylinder, calculate the finaltemperature and pressure. ? = 1.4.(6)Gas at 35C, volume 0.75m3, is compressed polytropicallyto the law pV1.25= C, from a pressure of 5 bar to apressure of 15 bar. Find:(a)final volume;(b)final temperature of the gas.(7)Polytropic expansion takes place in an engine cylinder. Atthe beginning of expansion, the pressure and volume are1750kN/m2and 0.05m3, and at the end expansion they are122.5kN/m2and 0.375m3. Find the index of polytropicexpansion.24Thermodynamics(8)Gas at a pressure of 0.95 bar, volume 0.2m3andtemperature 17C, is compressed until the pressure is 2.75bar and volume 0.085m3. Calculate the compression indexand the final temperature.(9)A gas initially at 12 bar, 200C and volume 100cm3, isexpanded in a cylinder. The volumetric expansion is 6 andthe index of expansion is 1.35. Calculate the final volume,pressure and temperature.(10)A gas is compressed in a cylinder from 1 bar and 35C atthe beginning of the stroke to 40 bar at TDC. The volume ofgas in the cylinder at the start of compression is 800cm3. Ifn = 1.3, find:(a)the clearance volume;(b)temperature at the end of compression.2.3 Work doneand heat energysuppliedWe have looked at gas processes and how to calculate pressures,temperatures and volumes after a process has occurred. This is veryimportant in, for instance, engine design, where important parametersare piston and cylinder size and combustion temperature.We can now go on to find work and heat energy transfer occurringduring a process, which prepares us for the next chapter in which theseelements are put together to form complete engine cycles.Using the p/V diagram to find workWe have seen the usefulness of the p/V diagram in visualizing the gasprocesses and showing the variables. They are also important inallowing us to find expressions for the work done during a process. Todemonstrate this, we will look at the constant pressure process.Figure 2.3.1 shows the p/V diagram as the piston moves down thecylinder with no change in pressure. The area of the rectangle underthe constant pressure line is its height multiplied by its breadth, i.e.p(V2 V1).Putting in the units:p =Nm2V = m3Area of rectangle = p(V2 V1) =Nm2 m3= N.m1 (N.m) = 1 (joule)A joule (J) is the unit of work.?Hence, by finding the area under the p/V diagram, we have foundthe work done during the process.We now have an expression for the work done during a constantpressure process, and by looking at the other processes on the p/VFigure 2.3.1Constantpressure processThermodynamics25diagram and finding the area under each, we will have all theexpressions for work done.Unfortunately, the polytropic, adiabatic and isothermal processes are,as we have seen, curves on the p/V diagram, and to find these areas wemust use calculus.Expressions for work doneConstant volumeW = 0This must be so because on the p/V diagram the process is a straightvertical line which has no area beneath it, and because the piston doesnot move.Constant pressureW = p.?VAdiabaticW =?p1V1 p2V2? 1?PolytropicW =?p1V1 p2V2n 1?IsothermalW = p1V1ln?V2V1?Note: ln is shorthand for loge.?Using these expressions, we can find work done during any gasprocess.In reality, almost all practical processes are polytropic, i.e. pVn= c. Theadiabatic and isothermal processes are impossible to achieve, but usefulas ideal processes.In an engine, the non-flow expansions and compressions are allpolytropic, meaning that heat energy is transferred through the cylinderwalls, and pressure, volume and temperature all change.The same is true in flow processes such as gas turbines where thesame equations can be used across inlet and outlet conditions.26ThermodynamicsMaths in actionFinding areas under curves is a common task in mathematicsand an extremely useful facility for engineers. We can findareas by using Simpsons rule and other similar methods, orsimply by plotting on graph paper and counting the number ofsquares. But the best method if the equation of the curve isknown is to use calculus, which leads to an equation whichgives a precise answer.In this example, we are going to find the area under a curveof the form pVn= Constant. This, as we have seen, is therelationship between p and V when a polytropic processoccurs, in other words what is happening in almost allengines during expansion and compression of the gases. Itgives the expression for work done during a polytropicprocess.Figure 2.3.2 shows the p/V diagram for a polytropiccompression. We carry out the usual procedure for integra-tion which is to consider a strip of the area we want to find,and add up all the strips in the area to give an expression forthe total area.Area of strip = p.dVTotal area =?V2V1p.dVFrom p.Vn= c, p =cVn,Total area =?V2V1cVn. dVTaking c outside and putting Vnat the top,Area = c?V2V1VndVIntegrating,A = c?V1n1 n?V2V1substituting V1and V2,A =c1 nV21 n1 V11 n=11 n?cVn2V2 cVn1V1?Figure 2.3.2Polytropic workdoneThermodynamics27substituting p1=cVn1andp2=cVn2,A =11 np2V2 p1V1It is more convenient to write (1 n) as (n 1), giving,A =p1V1 p2V2n 1= polytropic work doneExample 2.3.1A piston moves down the cylinder in an engine from top deadcentre to bottom dead centre, while the pressure in thecylinder remains constant at 30 bar. The clearance volume is0.002m3and the swept volume is 0.05m3. What is the workdone?The process is shown in Figure 2.3.3.P= 30 bar = 30 105N/m2V1= clearance volume = 0.002m3V2= swept volume + clearance volume= 0.002 + 0.05 = 0.052m3In a constant pressure process,Work done = p(V2 V1)30 105 (0.052 0.002) = 150000J= 150kJAs an example of how we could calculate a value of power produced,if we assume in this example (forgetting for the moment that a constantpressure expansion in an engine cylinder is in practice highly unlikely),that the piston is forced down the cylinder every revolution as it wouldbe in a two-stroke engine it would mean that if the engine was turningat 300rpm then 300 150 = 45000J of work would be done eachminute.This is 750J/s = 750W, the power produced in the cylinder.Figure 2.3.3Example 2.3.1Key pointIn the expressions for workdone, pressure must be inN/m2or kN/m2, givinganswers in J and kJ respec-tively.28ThermodynamicsExample 2.3.2The bore and stroke of the cylinder of a diesel generator are146mm and 280mm respectively, and the clearance volumeis 6% of the swept volume. If the air before compression is at1 bar, find the work done in compression if the process is:(a)polytropic, n = 1.3;(b)isothermal.Swept volume =? (bore)24 stroke=? 0.14624 0.28= 0.00469m3Clearance volume = 0.06 swept volume= 0.06 0.00469 = 0.000 28m3Initial volume = swept volume + clearance volume= 0.00469 + 0.000 28= 0.00497m3Polytropic compressionP1V1n= p2V2n,1 0.004 971.3= p2 0.000 281.3p2= 1 ?0.004970.00028?1.3= 42.1 barW =p1V1 p2V2n 1=105(1 0.00497) (42.1 0.00028)1.3 1= 2273J = 2.273kJIsothermal compressionW = p1V ln?V2V1?= 1 105 0.004 97 ln?0.000280.00497?= 1430J = 1.43kJNote that least work is done when the compression isisothermal, and in the case of an air compressor for instance,isothermal compression is desirable in order to reduce thepower input necessary from its engine or motor.An approximation to isothermal compression is achievedby multi-stage compression with intercooling.Thermodynamics29Alternative expressions for work doneThe characteristic gas equation gives us the relationship,pV = m.R.TYou will see that pV occurs in the expressions for work done. We cansubstitute m.R.T instead. The expressions for work done then become,Constant volumeW = 0Constant pressureW = m.R(T1 T2)AdiabaticW =m.R(T1 T2)? 1PolytropicW =m.R(T1 T2)n 1IsothermalW = m.R.T1ln ?V2V1?These expressions are necessary if the values given in a problem do notallow the use of the pV equations, or simply if they are preferred incases when either could be used.Example kg of gas is compressed isothermally at a temperature of20C, from a volume of 0.5m3to a volume of 0.3m3. If R forthe gas is 290J/kgK, find the work done.We cannot use the p.V expression for the work done,because the initial pressure is unknown. We could find thepressure using p.V = m.R.T and then use it, but this is a casewhere the m.R.T version can be used directly.W = m.R.T1ln ?V2V1?W = 1.5 290 (20 + 273) ln ?0.30.5?W = 65 107J = 65.2kJKey pointThe work done is negative,because we have done workon the gas. Work done by thegas is positive.30ThermodynamicsHeat energy transferred during a processIf we have a non-flow process occurring, say, within an engine cylinder,then, inevitably, some heat energy is transferred to or from the gasthrough the cylinder walls. Usually, this heat energy is transferred out ofthe cylinder walls to the engine cooling water.The quantity of heat energy transferred affects the values of pressureand temperature achieved by the gas within the cylinder. Only in anadiabatic process is there no transfer of heat energy to or from the gas,and this situation is impossible to achieve in practice.In order to find how much heat energy has been transferred during anon-flow process, we use the non-flow energy equation (NFEE) (seepage 17, The non-flow energy equation.Q = W + (U2 U1)In words, this means that the heat energy transferred through thecylinder walls is the work done during the process added to the changein internal energy during the process.Remember that the internal energy of the gas is the energy it has byvirtue of its temperature, and that if the temperature of the gas increases,its internal energy increases, and vice versa.Using the NFEE is straightforward, in that we have already seen theequations for work done, and the change in internal energy for anyprocess (see page 16, Internal energy) is given byU2 U1= m.cv(T2 T1)We can calculate each and add them together.Applying the NFEE to each process gives,Constant volumeQ = W + (U2 U1).W = 0 in a constant volume process.Q = (U2 U1)Q = m.cv(T2 T1)Constant pressureQ = W + (U2 U1).W = p.?V in a constant pressure process.Q = p(V2 V1) + m.cv(T2 T1)It is useful to digress here to establish an important expressionconcerning the gas constant, R, and values of cpand cv.We know that the heat energy supplied in the constant pressureprocess isQ = m.cp(T2 T1)therefore,m.cp(T2 T1) = p(V2 V1) + m.cv(T2 T1)Thermodynamics31Substituting from p.V = m.R.T), p(V2 V1) = m.R(T2 T1), and dividingby (T2 T1),cp= R + cvfor unit massR = cp cvAdiabaticQ = W + (U2 U1)Q = 0.This is the definition of an adiabatic process.Note: if W and ?U were calculated and put in the formula, the answerwould be 0.PolytropicQ = W + (U2 U1)Q =(p1V1 p2V2)n 1+ m.cv(T2 T1)IsothermalQ = W + (U2 U1). No change in temperature, therefore no change in U.Q = p1V1ln ?V2V1?Note that the m.R.T versions of the work done expressions could beused instead.Example 13m3of air at 8.25 bar is expanded in a cylinder until thevolume is 0.331m3. Calculate the final pressure and the workdone if the expansion is polytropic, n = 1.4. If the temperaturebefore expansion is 500C, and cv= 245J/kgK, find the heatenergy transferred during the process. R = 810J/kgK.The process is shown in Figure 2.3.4p1Vn1= p2Vn28.25 0.1131.4= p2 0.3311.4p2= 8.25 0.1131.40.3311.4= 8.25 ?0.1130.331?1.4= 1.83 barFigure 2.3.4Example 2.3.432ThermodynamicsW =p1V1 p2V2n 1=(8.25 105 0.113) (1.83 105 0.331)1.4 1W = 81 630J = 81.63kJTo find the heat energy transferred we use the non-flowenergy equation,Q = W + (U2 U1)In this case, W = 81.63kJ, and (U2 U1) = m.cv(T2 T1).We need to find T2and m, the mass of gas in the cylinder.p1V1T1=p2V2T28.25 0.113(500 + 273)=1.83 0.331T2T2=1.83 0.331 7738.25 0.113= 502.3Kp1V1= m.R.T1m =p1V1RT1=8.25 105 0.113810 773= 0.149kgU2 U1= m.cv(T2 T1)= 0.149 245(502.3 773)= 9881.9J = 9.9kJQ = W + (U2 U1) = 81.63 + (9.9) = 71.7kJFor this process to occur with these conditions, 71.7kJ ofheat energy must be supplied to the gas.Problems 2.3.1(In all cases, sketch the p/V diagram).(1)An ideal gas is contained in a cylinder fitted with a piston.Initially the V, p and T are 0.02m3, 1.4 bar and 15Crespectively. Calculate the quantity of heat energy requiredto raise the temperature of the gas to 150C when:Key pointThe heat energy transfer ispositive because heat energyhas been supplied to the gas.Heat energy rejected is neg-ative.Thermodynamics33(a)the piston is fixed;(b)the piston moves and the pressure is constant.cv= 676J/kgKcp= 952J/kgK(2)0.25m3of gas is compressed isothermally from a pressureof 1 bar until its volume is 0.031m3. Calculate the heatenergy transfer.(3)1m3of gas at 10 bar is expanded polytropically with an indexof n = 1.322 until its volume is doubled. The final pressure is4 bar. Calculate the work done during the process.(4)Air expands adiabatically, ? = 1.4, from 12 bar, 50C to 4 bar.Calculate the final temperature and the work done per kg ofair if the expansion takes place in a cylinder fitted with apiston. R = 287J/kgK.(5)A perfect gas of mass 0.2kg at 3.1 bar and 30C iscompressed according to the law pV1.3= C until the pressureis 23.54 bar, temperature 210C.Find the initial volume, the final volume, the work done andthe heat energy transferred during the process.cv= 700J/kgKcp= 980J/kgK(6)A perfect gas of volume 0.085m3pressure 27.6 bar andtemperature 1800C is expanded to 3.3 bar and at thispressure its volume is 0.45m3. If the index of expansion is1.27, find:(a)The final temperature;(b)The work done during the process.(7)In a marine diesel cylinder, 0.03m3of gas is expanded withan index of 1.4 from 3.5 bar to 0.09m3. Calculate the finalpressure and the work done during the process.(8)An engine of 250mm bore, 300mm stroke, compressionratio 11 to 1 air takes in air at 1 bar, 20C. If the compressionis polytropic with an index of n = 1.31, find the pressure at theend of compression, the work done and the heat energytransferred during the process. Note: compression ratio =V1/V2.R = 287J/kgK,cp= 1005J/kgK.2.4 InternalcombustionenginesWe have seen the non-flow processes of constant volume, constantpressure, adiabatic, polytropic and isothermal expansion and compres-sion, and have found how to calculate work done and heat energytransferred during these operations. In this chapter we apply thisknowledge to theoretical and practical engine cycles, looking at theprocesses which make up the cycle, the calculation of brake andindicated power, mean effective pressure, efficiency and fuel consump-tion, and the relationship between theoretical and actual. Also, weexamine how power and other parameters can be found in practice.34ThermodynamicsThe second law of thermodynamicsIt is useful at this stage to consider the heat engine cycle in generalterms.The thermal efficiency will always be given by the ratio of what weget out of the engine in terms of work, to the amount of heat energysupplied. From the first law we know that in a closed cycle, the changein internal energy is zero, and the net work energy transfer equals the netheat energy transfer. Therefore the work done is the difference betweenthe heat energy supplied and the heat energy rejected, hence,Thermal efficiency =work doneheat energy supplied=heat supplied heat rejectedheat suppliedThermal efficiency = 1 heat rejectedheat supplied= 1 QRQsThis expression can be applied to all the ideal cycles we look at next.Clearly, the efficiency can only be 100% if no heat energy is rejected.We know, and can demonstrate, that it is not possible to construct a heatengine which can operate without rejecting heat energy.The second law of thermodynamics encapsulates this:It is impossible for a heat engine to produce work if itexchanges heat energy from a single heat reservoirIn other words, there must be a cold reservoir to which heat energy isrejected.The second law has other versions, e.g.Wherever a temperature difference occurs, motivepower can be producedIf a system is taken through a cycle and produces work,it must be exchanging heat with two reservoirs atdifferent temperaturesThe establishment of the second law is due mainly to Sadi Carnot in thenineteenth century.The Carnot cycleCarnot proposed a cycle which would give the maximum possibleefficiency between temperature limits.Figure 2.4.1 shows this cycle which consists of an isothermalexpansion (pV = C) of the gas in the cylinder from point 1 to point 2 asheat energy is supplied, followed by an adiabatic expansion (pV?= C)to point 3. Between 2 and 3 the gas has cooled. The piston moves up theThermodynamics35cylinder between 3 and 4 compressing the gas isothermally as heatenergy is rejected, and between 4 and 1 the gas is compressedadiabatically.All the processes are reversible, and heat energy is supplied andrejected at constant temperature. The cycle is therefore impossible tocreate in practice.A lengthy proof, using the non-flow energy equation and theexpressions for work done substituted into the expression for efficiencywe have just derived, gives an expression for the efficiency of the cycle,i.e. the Carnot efficiency.Carnot efficiency, ? = 1 T2T1T2is the lowest and T1the highest of only two temperatures involved inthe cycle.The cycle cannot be created in practice, since we have reversibleprocesses and must supply and reject heat at constant temperature. Itdoes, however, supply a means of rating the effectiveness of a cycle orplant by allowing us to calculate a maximum theoretical efficiencybased on maximum and minimum temperatures, even if the cycle is notoperating on the Carnot cycle.Example 2.4.1A diesel engine works between a maximum temperature of600C and a minimum temperature of 65C. What is theCarnot efficiency of the plant?Carnot efficiency = 1 T2T1= 1 (65 + 273)(600 + 273)= 1 338873= 0.613 = 61.3%The air standard cyclesIn what are known as air standard cycles, or ideal cycles, the constantvolume, constant pressure and adiabatic processes are put together toform theoretical engine cycles which we can show on the p/V diagram.The actual p/V diagram is different from what is possible in practice,because, for instance, we assume that the gas is air throughout the cyclewhen in fact it may be combustion gas. We also assume that valves canopen and close simultaneously and that expansion and compressions areadiabatic.Air standard cycles are reference cycles which give an approximationto the performance of internal combustion engines.Figure 2.4.1Carnot cycle36ThermodynamicsConstant volume (Otto) cycleThis is the basis of the petrol engine cycle.Figure 2.4.2 shows the cycle, made up of an adiabatic compression,12 (piston rises to compress the air in the cylinder), heat energy addedat constant volume, 23 (the fuel burns), adiabatic expansion, 34 (thehot gases drive the piston down the cylinder), and heat energy rejectedat constant volume, 41 (exhaust).What can we do with this? We can calculate from our knowledge sofar:?the pressures, volumes and temperatures around the cycle;?the work done during each of the processes and therefore the network done;?the heat energy transferred during each process;?the ideal or air standard efficiency of the cycle using theexpression we derived earlier in this chapter.Indicated mean effective pressure, PmiThe air standard efficiency of the cycle is a useful indicator of actualperformance, but limited because it is not easy to decide in practicewhere heat energy transfers begin and end.The ideal cycle diagram and an actual indicator diagram, which wesee later can also provide a value of indicated mean effective pressure,Pmi, which is another useful comparator. This is found by dividing theheight of the diagram by its length to produce a rectangle of the samearea. See Figure 2.4.3, in which the rectangle is shown hatched.Pmi=area of diagramlength=ALThe area of the diagram is work, joules = N.m. The length of thediagram is volume, i.e. m3.Pmi=N.mm3=Nm2Figure 2.4.2Constant volume(Otto) cycleKey points?The indicated meaneffective pressure can bethought of as the pres-sure acting on the pistonover full stroke whichwould give the samework output. Generallyspeaking, the higher thisis the better.?Since the brake power ofan engine is usuallyquoted and easier torecord, instead of an indi-cated mean effectivepressure, a value ofbrake mean effectivepressure, Pmb, is moreoften used as the com-parator. It is found byusing the expression forindicated power withvalues of brake powerand brake mean effectivepressure substituted.This is covered later inthe chapter.Thermodynamics37Example 2.4.2The ratio of compression of an engine working on theconstant volume cycle is 8.6:1. At the beginning of compres-sion the temperature is 32C and at the end of heat supplythe temperature is 1600C. If the index of compression andexpansion is 1.4, find:(a)the temperature at the end of compression;(b)the temperature at the end of expansion;(c)the air standard efficiency of the cycle.Figure 2.4.4 shows the cycle.Note:?the compression ratio is a ratio of volumes, V1/V2, not aratio of pressures;?the dimensionless ratio values of 8.6 and 1 are useddirectly in the equations;?the heat energy transfer in a constant volume process is(m.cv.?T).T2T1=?V1V2? 1,T2305=?8.61?1.4 1T2= 305 8.60.4= 721.3K temperature at end of compression.T4T3=?V3V4? 1T41873=?18.6?0.4,T4= 1873 0.42= 792Ktemperature at end of expansion.Air standard efficiency, ?= 1 heat rejectedheat supplied= 1 m.cv(T4 T1)m.cv(T3 T2)m and cvcancel= 1 (792 305)(1873 721.3)= 1 4871151.7= 0.577 = 57.7%air standard efficiencyFigure 2.4.3Mean effectivepressureFigure 2.4.4Example 2.4.238ThermodynamicsExample 2.4.3In an air standard (Otto) constant volume cycle, the compres-sion ratio is 8 to 1, and the compression commences at 1 bar,27C. The constant volume heat addition is 800kJ per kg ofair. Calculate:(a)the thermal efficiency;(b)the indicated mean effective pressure, Pmi.cv= 718J/kgK? = 1.4Figure 2.4.5 shows the cycle.? =cpcv, cp= ? cv= 1.4 718= 1005J/kgK(see page 20, Adiabatic compression andexpansion)R = cp cv, R = 1005 718 = 287J/kgKp1V1= m.R.T1, V1=mRT1p1=1 287 3001 105= 0.861m3V1V2= 8,V2=0.8618= 0.1076m3Swept volume = V2 V1= 0.861 0.1076 = 0.7534m3T2T1=?V1V2? 1, T2300=?81?1.4 1,T2= 300 80.4= 689.2KFigure 2.4.5Example 2.4.3Thermodynamics39Q1 2= m.cv(T3 T2)T3= 689.2 + 800 103718= 1803.4K (m = 1kg)T4T3=?V3V4?1.4 1T4= 1803.4?18?0.4= 785KHeat energy rejected = Q4 1= m.cv(T4 T1)= 718(785 300) = 348.2kJWork = heat supplied heat rejected= 800 348.2 = 451.8kJAir standard efficiency = ? = 1 heat rejectedheat supplied= 1 451.8800= 1 0.5647= 0.435 = 43.5%Mean effective pressure, Pmi=area of diagramlength=workswept volume=451.80.7534= 599.7kN/m2Constant pressure (diesel) cycleThis is the basis of some diesel engine cycles.Figure 2.4.6 shows the cycle which consists of adiabatic compression,12, constant pressure heat addition, 23, adiabatic expansion, 34 andexhaust at constant volume, 41Figure 2.4.6Constantpressure (diesel) cycle40ThermodynamicsExample 2.4.4In an air standard diesel cycle, the compression commencesat 1 bar, 27C. Maximum pressure is 45 bar and the volumedoubles during the constant pressure process. Calculate theair standard efficiency.For air;? = 1.4, cp= 1005J/kgK. cv= 718J/kgKFigure 2.4.7 shows the cycle.R = cp cv= 1005 718 = 287J/kgKUsing a mass of 1kg,p1V1= m.R.T1V1=m.R.T1P1=1 287 (27 + 273)1 105= 0.861m3T2T1=?p2p1? 1?T2= T1?p2p1? 1?T2= 300 ?451?0.286= 891Kp1V1T1=p2V2T2V2=p1V1T2p2T1=1 0.861 89145 300= 0.0568m3/p2V2T2=/p3V3T3T3=V3T2V2=(0.0568 2) 8910.0568= 1782KT4= T3?V3V4? 1= 1780 ?2 0.05680.861?0.4= 791.7KAir standard efficiency = 1 heat rejectedheat supplied= 1 /m.cv(T4 T1)/m.cp(T3 T2)= 1 718(791.7 300)1005(1780 891)= 0.605 = 60.5% air standard efficiency.Figure 2.4.7Example 2.4.4Thermodynamics41Mixed pressure (dual combustion) cycleThis is the basis of most diesel engine cycles.Figure 2.4.8 shows the cycle, consisting of heat addition at constantvolume and at constant pressure, two adiabatics and constant volumeheat rejection. Note the expressions for heat addition and rejection onthe diagram.Example 2.4.5A compression ignition engine working on the ideal dualcombustion cycle has a compression ratio of 16:1. Thepressure and temperature at the beginning of compressionare 98kN/m2and 30C respectively. The pressure andtemperature at the completion of heat supplied are 60 barand 1300C. Calculate the thermal efficiency of the cycle.cv= 717J/kgKcp= 1004J/kgKFigure 2.4.9 shows the cycle.? =cpcv=1004717= 1.4p2= p1?v1v2?= 0.98?161?1.4= 47.53 barT2= T1?V1V2? 1= 303 ?161?0.4= 918Kp2/V2T2=p3V3T3, T3=60 91847.53= 1159K/p3V3T3=p4V4T4, V4=V3 15731159= 1.358V3Figure 2.4.8Mixed pressure(dual combustion) cycleFigure 2.4.9Example 2.4.542Thermodynamicsp4V4?= p5V5?p5= p4?V4V5?= 60 ?1.358V316V3?1.4= 1.899 barT5= T4?V4V5? 1= 1573 ?1.358 Vc16 Vc?0.4= 586.5KHeat energy supplied = m.cv(T3 T2) + m.cp(T4 T3)= 0.717(1159 918) + 1.004(1573 1159),using a mass of1kg= 173 + 416 = 589kJ/kgHeat energy rejected = m.cv(T5 T1)= 0.717 (586.5 303)= 203.3kJ/kgAir standard efficiency = 1 heat rejectedheat supplied= 1 203.3589= 0.6548= 65.48%Problems 2.4.1(1)A petrol engine working on the Otto cycle has a compressionratio of 9:1, and at the beginning of compression thetemperature is 32C. After heat energy supply at constantvolume, the temperature is 1700C. The index of compres-sion and expansion is 1.4. Calculate:(a)temperature at the end of compression;(b)temperature at the end of expansion;(c)air standard efficiency of the cycle.(2)In a diesel cycle the pressure and temperature of the air atthe start of compression are 1 bar and 57C respectively.The volume compression ratio is 16 and the energy added atconstant pressure is 1250kJ/kg. Calculate:(a)theoretical cycle efficiency;(b)mean effective pressure.(3)The swept volume of an engine working on the ideal dualcombustion cycle is 0.1068m3and the clearance volumeis 8900cm3. At the beginning of compression the pressure is1 bar, and temperature is 42C. If the temperature afterThermodynamics43expansion is 450C, the maximum temperature 1500C andthe maximum pressure 45 bar, calculate the air standardefficiency of the cycle.? = 1.4,cv= 0.715J/kgK(4)A compression ignition engine cycle is represented bycompression according to the law pV1.35= C, 1160kJ/kg ofheat energy supplied at constant pressure, expansionaccording to the law pV1.3= C back to the initial volume atbottom dead centre, and completed by heat rejection atconstant volume. The initial conditions are 1 bar, 43C, andthe compression ratio is 13:1.Assuming air to be the working fluid throughout, determinethe heat transfer per kg during:(a)the compression process;(b)the expansion process;(c)the constant volume process.cp= 1005J/kgKcv= 718J/kgK(5)In an engine operating on the ideal dual combustion cyclethe compression ratio is 13.5:1. The maximum cyclepressure and temperature are 44 bar and 1350C respec-tively. If the initial pressure and temperature are 1 bar and27C, calculate the thermal efficiency of the cycle and themean effective pressure of the cycle.cp= 1.005kJ/kgKcv= 0.718kJ/kgKThe indicator diagramA real-life p/V diagram is called an indicator diagram, which showsexactly what is happening inside the cylinder of the engine.This plot is useful because it allows us to find the work which theengine is doing and therefore its power, and it also enables us to see theeffect of the timing of inlet, exhaust and fuel burning, so thatadjustments can be made to improve cycle efficiency.In the case of a large slow-speed engine, like a marine diesel enginewhich typically rotates at about 100rpm, an indicator diagram can beproduced by screwing a device called an engine indicator onto a specialcock on the cylinder head of the engine. The indicator records thepressure change in the cylinder and the volume change (which isproportional to crank angle), and plots these on p/V axes using a needleacting on pressure sensitive paper wrapped around a drum. Thisproduces what is known as an indicator card.Figure 2.4.10 shows the indicator. The spring in the indicator can bechanged to suit the maximum cylinder pressure, so that a reasonable plotcan be obtained.Such a mechanical device is not satisfactory for higher-speed engines,but the same result can be plotted electronically.44ThermodynamicsIn both cases we get an actual p/V diagram from within the cylinder,and just as we were able to find work done from our air standard cyclesby finding the area within the diagram, so we can find the actual workdone, and therefore the power of the engine, by finding the area of theindicator diagram. Of course in this case, the curves are not ideal, andthe equations cannot be used, but the area within the diagram can befound by some other means, such as by using a planimeter.Indicated powerAs you might expect, the power calculated from the indicator diagramis called the indicated power of the engine. It is the power developedinside the cylinder of the engine.As we saw earlier, a value of indicated mean effective pressure can befound by dividing the area of the diagram by its length, but in this case,we must multiply the result by the spring rate of the indicator spring.This gives an average cylinder pressure, used in the expressionfor indicated power, and it is also used as an important value forcomparison between engines.Indicated power is given by the formula,Indicated power, ip = Pmi.A.L.nwhere:Pmi= mean effective pressure ?Nm2?A= area of piston (m2)L= length of stroke (m)n= number of power strokes per second.The verification of this expression can be seen in two ways.First, we know that the area under the p/V diagram is work done. Theproduct (Pmi.A.L) gives this area since Pmiis the height of the rectangleand the volume change is given by length multiplied by the area of thebore. The n term then imposes a time element which converts the workdone to power in kW.Figure 2.4.10Engine indicatorKey points?The number of powerstrokes per second is thesame as the rev/s for a2-stroke engine, becausethere is a power strokeevery revolution of thecrank.?For a 4-stroke engine, nis the rev/s divided by 2because there is a powerstroke once every tworevolutions of the crank.Thermodynamics45Second, we can use the well-known work done expression frommechanics, work = force distance. The force on the piston is(pressure area, i.e. Pmi A), and this force operates over a distanceequal to the length of stroke, L. The n term then gives power.Putting the units into our expression for indicated power,ip =Nm2 m2m 1s=N.ms=Js= wattsBrake powerBrake power is the power actually available at the output shaft of theengine.It would be a wonderful world if all the power developed in thecylinders was available at the output shaft, but unfortunately this is notthe case because of the presence of friction. This absorbs a certainamount of power, called the friction power. The brake power is,therefore, always less than the indicated power, and this is expressed bythe mechanical efficiency of the engine, ?m.?m=bpipTo find the brake power, it is necessary to apply a braking torque at theshaft by means of a dynamometer. The simplest form of this is a rope-brake dynamometer which consists of a rope wrapped around theflywheel carrying a load. See Figure 2.4.11.More sophisticated types used on high-speed engines are hydraulic orelectrical. They all do the same job in allowing the value of brakingtorque applied to the engine to be measured.This value is put into the formula for rotary power, i.e. P = T?, whereT is the torque in N.m and ? is the speed of rotation in rad/s. ? can beinserted as 2?n, since there are 2? radians in one revolution and n is therev/s. We then have the usual form of the equation for brake power,bp = 2?n.TPutting in the units, we have,bp =1s N.m =N.ms=Js= wattsNote again that rev is dimensionless, as is 2?.For the rope-brake dynamometer in Figure 2.4.10, the friction load onthe flywheel is,(W S) newtonswhere W is the applied weight and S is the spring balance reading.The friction torque is,(W S) rwhere r is the radius of the flywheel.The brake power is then given by,bp = (W S) r ? wattsFigure 2.4.11Rope brakedynamometerKey pointWhen dealing with brakepower, remember that we aredealing with the power ouputfrom the engine, i.e. from allthe cylinders combined in amulti-cylinder engine. Weusually assume that eachcylinder is delivering thesame power.46ThermodynamicsBrake mean effective pressure, PmbIt was explained (see page 36) that a value of brake mean effectivepressure, Pmb, is used as a comparator between engines, because it iseasier to find than indicated mean effective pressure, Pmi.Brake mean effective pressure is calculated from the indicated powerformula with brake power and Pmbsubstituted,bp = Pmb A L nFuel consumptionThe fuel consumption of an engine is of great importance, and isaffected by detail engine design. The figure most often used to expressit is a specific fuel consumption (sfc) based on the number of kg of fuelburned per second for a unit of power output, i.e. the kg of fuel burnedper second for each brake kW.sfc =kg fuel burned per secbrake power in kWputting in the units,sfc =kgsskJ=kgkJAn alternative is to express the fuel consumption for each unit of power,e.g for 1 kWh, brake or indicated. A kilowatt hour is a power of 1kWdelivered for 1 hour.We then have,Brake specific fuel consumption,bsfc =kg fuel burned per hourbp= kg/bkWhandIndicated specific fuel consumption,isfc =kg fuel burned per hourip= kg/ikWhThese values are also often quoted in grammes, i.e. g/kWh.Brake and indicated thermal efficiencyThe thermal efficiency of the engine can be found by considering, asfor all values of efficiency, what we get out for what we put in. In thiscase we get out a value of brake power and we put in heat energyfrom the fuel burned. The amount of heat energy we put in is the kgof fuel burned per second multiplied by the calorific value of the fuel,CV in kJ/kg.Thermodynamics47If we are using the brake power, the efficiency we get is called thebrake thermal efficiency, ?b.?b=brake powerkg fuel per sec CVwhich gives units,?b= kW skgkgkJ= 1This can be a decimal 01, or a percentage.Indicated thermal efficiency is found in a similar way, i.e.,?i=indicated powerkg of fuel per sec CVExample 2.4.6An indicator diagram taken from a large diesel engine has anarea of 400mm2and length 50mm. The indicator spring issuch that the scale of the pressure axis is 1mm = 1bar. Ifthe cylinder diameter and stroke are both 250mm and theengine is 4-stroke running at 6rev/s, find the indicated powerif the engine has six cylinders.Mean effective pressure = Pmi=area of diagramlength of diagram spring rate=40050 1 105= 8 105N/m2Indicated power = PmiA.L.n= 8 105? 0.2524 0.25 62= 29 452W per cylinder Indicated power = ip per cylinder number of cylinders= 176 715W =176.7kW48ThermodynamicsExample 2.4.7The area of an indicator diagram taken off a 4-cylinder,4-stroke engine when running at 5.5rev/s is 390mm2, thelength is 70mm, and the scale of the indicator spring is1mm = 0.8bar. The diameter of the cylinders is 150mm andthe stroke is 200mm. Calculate the indicated power of theengine assuming all cylinders develop equal power.Pm=AL spring rate =39070 0.8= 4.46bar = 4.46 105N/m2ip = PmA.L.n number of cylinders= 4.46 105? 0.1524 0.2 5.52 4= 17 339W = 17.34kWExample 2.4.8During a test, a 2-cylinder, 2-stroke diesel engine operating at2.75rev/s records at the dynamometer a brake load of 2.7kNacting at a radius of 1.6m. The bore of the cylinder is 0.35mand the stroke is 0.5m. If the indicated mean effectivepressure is 3 bar, calculate:(a)the indicated power;(b)the brake power;(c)the mechanical efficiency.ip = PmiA.L.n = 3 105? 0.3524 0.5 2.75 2= 79374W = 79.37kWbp = T ? = (2.7 1.6) 2.75 2?= 74.64kWNote: Torque = force radius.?m=bpip=74.6479.37= 0.94 = 94%Thermodynamics49Example 2.4.9A marine 4-stroke diesel engine develops a brake power of3200kW at 6.67rev/s with a mechanical efficiency of 90%and a fuel consumption of 660kg/hour. The engine has eightcylinders of 400mm bore and 540mm stroke. Calculate:(a)the indicated mean effective pressure;(b)the brake thermal efficiency.The calorific value of the fuel = 41.86MJ/kg.?m=bpipip =bp?m=32000.9= 3555.6kWip = PmA.L.n3555.68= Pmi? 0.424 0.54 6.672Pmi=3555.6 4 28 ? 0.42 0.54 6.67= 1963.9kN/m2= 19.63 barBrake thermal efficiency =brake powerkg fuel/s CV=32006603600 41.86 103= 0.417 = 41.7%Example 2.4.10A 6-cylinder 4-stroke internal combustion engine is run ontest and the following data was noted:Compression ratio = 8.2:1Speed = 3700rpmBrake torque = 0.204kN.mBore = 90mmFuel consumption = 26kg/hStroke = 110mmCalorific value of fuel = 42MJ/kgIndicated mean effective pressure = 7.82 barCalculate:(a)the mechanical efficiency;(b)the brake thermal efficiency;(c)the brake specific fuel consumption.50Thermodynamicsip = PmiA.L.n number of cylinders= 782 ? 0.0924 0.11 3700120 6 = 101.2kWbp = T.? = 0.204 3700 2?60= 79kW?m=bpip=79101.2= 0.781 = 78.1%?b=bpkg fuel/s CV=79263600 42 103= 0.26 = 26%Brake specific fuel consumption =kg fuel/hbrake power=2679= 0.329kg/kWhVolumetric efficiencyThe volumetric efficiency of an engine or a reciprocating compressor is a measure of the effectiveness of the engine in breathing in a freshsupply of air.Under perfect circumstances, when the piston starts to move from topdead centre down the cylinder, fresh air is immediately drawn in.However, above the piston at TDC there is a residual pressure whichremains in the cylinder until the piston has moved down the cylinder asufficient distance to relieve it and create a pressure slightly belowatmospheric. Only then will a fresh charge of air be drawn in.A further difficulty is the heating of the air in the hot inlet manifold,which also reduces the mass of air entering the cylinder.The ratio of the swept volume of the engine to the volume of airactually drawn in is called the volumetric efficiency, ?v.?v= volume of charge induced at reference temperature and pressurepiston swept volumeThe reference temperature and pressure are usually the inlet conditions.Example 2.4.11A 4-stroke, 6 cylinder engine has a fuel consumption of 26kg/h and an air/fuel ratio of 21:1. The engine operates at3700rpm and has a bore of 90mm, stroke 110mm. Calculatethe volumetric efficiency referred to the inlet conditions of1 bar, 15C. R = 287J/kgK.Thermodynamics51Using the characteristic gas equation, p1V1= m.R.T1Volume of air induced/minute=m.R.T1p1=(26 21)60 287 (15 + 273)1 105= 7.52m3/minSwept volume =? 0.0924 0.11 = 7 104m3/rev= 710437002 6 = 7.76m3/min?v=volume induced at referenceswept volume=7.527.76= 0.97 = 97%If, given a volume, you need to change it to a different set ofconditions, use can be made ofp1V1T1=p2V2T2Case studyMarine dieselsDiesel engines are produced by many manufacturers, in a rangeof power outputs, for very many applications.The largest diesel engines are to be found in ships, and theseoperate on the 2-stroke cycle, which makes them quite unusual.The piston is bolted to a piston rod which at its lower end attachesto a crosshead running in vertical guides, i.e. a crossheadbearing. A connecting rod then transmits the thrust to the crank toturn the crankshaft. The arrangement is the same as on old tripleexpansion steam engine, from which they were derived. Theyhave the further peculiarity of being able to run in both directionsby movement of the camshaft. This provides astern movementwithout the expense of what would be a very large gearbox.These very large engines are the first choice for most merchantships because of their economy and ability to operate on lowquality fuel. A typical installation on a container ship, for instance,would be a 6-cylinder turbocharged engine producing 20000kWat a speed of about 100rpm. The engine is connected directly toa fixed-pitch propeller.Most diesel engines are now turbocharged. Exhaust gas fromthe engine drives a gas turbine connected to a fan compressor52Thermodynamicswhich forces air into the cylinder at a raised pressure. This has themain advantage of charging the cylinder with a greater mass of air(the mass is proportional to the pressure, from pV = m.R.T),thereby allowing more fuel to be burned, so for the same sizecylinder more power can be produced. An added advantage in thecase of a 2-stroke engine is that by pressurizing the air into thecylinder, the exhaust gas is more effectively removed or scav-enged before the next cycle beginsOne of the main problems with large slow-speed engines is theheadroom necessary to accommodate them, and in a vessel suchas a car ferry, they are not usually fitted because they would limitcar deck space. Instead, medium-speed engines are used whichare 4-stroke and are of the more usual trunk-piston configuration,the same as a car engine and almost all other engines too.One of the latest engines, developed for fast ferries, has thefollowing particulars:Power output8200kWOperating cycle4-strokeNumber of cylinders20, in V configurationBore265mmStroke315mmOperating speed1150rpmDimensions7.4m long 1.9m wide 3.3m highWeight43 tonnes (43000kg)Mean effective pressure24.6 barSpecific fuel consumption195kg/kWhTime between overhauls24000 hoursThe engine has a single large turbocharger at one end. Clearly,this is a sizeable engine, and typically a large ferry would needtwo or three of them. Most cruise ships also have these medium-speed diesel engines.Many manufacturers produce a single engine design in whichthe number of cylinders in the complete engine can be varied tosuit the required output. This simplifies spares and maintenancerequirements and means that the engine builder can tailor anengine of a standard design to meet different requirements.The details below illustrate this for an engine type now inproduction. Note the number of variations which can be obtainedand therefore the range of power outputs available:Operating cycle2-strokeBore350mmStroke1400mmNumber of cylinders4, 5, 6, 7, 8, 9, 10, 11 or 12Power output29008900kWMean effective pressure19 barFuel consumption180g/kWhThermodynamics53Review exercise problems 2.4.2(1)An indicator diagram taken from one cylinder of a 6-cylinder2-stroke engine has an area of 2850mm2and length 75mmwhen running at 2rev/s. The indicator spring rate is1mm = 0.2 bar. Given that the cylinder bore is 550mm andthe stroke is 850mm, calculate the indicated power of theengine, assuming each cylinder develops the same power.(2)A 6-cylinder, 4-stroke diesel engine has a bore of 150mmand a stroke of 120mm. The indicated mean effectivepressure is 9 bar, the engine runs at 300rpm, and themechanical efficiency is 0.85. Calculate the indicated powerand the brake power.(3)A single cylinder 4-stroke engine is attached to a dynamome-ter which provides a braking load of 362N. The radius atwhich the brake acts is 800mm. If at this load the engine hasa speed of 318rpm, find the brake power.(4)A single cylinder 4-stroke oil engine has a cylinder diameterof 180mm and stroke 300mm. During a test, the followingresults were recorded,Area of indicator = 500mm2Brake load radius = 780mmLength of indicator card = 70mmEngine speed = 5rev/sCard scale (spring rate),Fuel consumption = 3.2kg/h1mm = 0.8 barCalorific value ofBrake load = 354Nfuel = 43.5MJ/kgCalculate:(a)the indicated power;(b)the brake power;(c)the brake thermal efficiency.(5)A 3-cylinder, 4-stroke engine has a bore of 76mm and astroke of 125mm. It develops 12kW at the output shaft whenrunning at 1500rpm. If the mechanical efficiency is 85% andit burns 3.2kg of oil per hour of calorific value 42000kJ/kg,find the indicated mean effective pressure, assuming allcylinders produce the same power, and the brake thermalefficiency.(6)A 4-cylinder, 4-stroke engine of 78mm bore and 105mmstroke develops an indicated power of 47.5kW at 4400rpm.The air/fuel ratio is 21kg air/kg fuel, the fuel consumption is13.6kg/h and the calorific value of the fuel is 41.8MJ/kg.Calculate for the engine:(a)the indicated mean effective pressure;(b)the indicated thermal efficiency;(c)the volumetric efficiency referred to inlet conditions of1 bar, 15C.R = 287J/kgK(7)A 6-cylinder, 4-stroke diesel engine has a bore of 210mmand a stroke of 315mm. At 750rpm, the brake meaneffective pressure is 4.89 bar and the specific brake fuelconsumption is 0.195kg/kWh. The air to fuel mass flow ratiois 28 to 1 and the atmospheric conditions are 0.95 bar, 17C.Calculate the volumetric efficiency.54Thermodynamics(8)(a)Derive an expression for the brake thermal efficiency ofan engine.(b)If an engine has an indicated power of 45kW and amechanical efficiency of 85%, determine its brakethermal efficiency if it consumes 0.156kg/min of fuel ofcalorific value 42MJ/kg.2.5 The steadyflow energyequation (SFEE)In machinery such as turbines, boilers and nozzles, there is flow of theworking fluid at a constant rate into and out of the system. This is alsotrue of the internal combustion engine if we place the system boundaryoutside the cylinders to encompass the inlet and outlet valves.In this chapter, we look at cases of steady flow and apply appropriateexpressions, beginning by looking at all the elements involved in thesteady flow process and then calculating values of work done and heatenergy transferred. We are then in a position to find power andefficiency. Also in this chapter, we look at the effect of change ofentropy during a steady flow process.Figure 2.5.1 represents a steady flow system. To arrive at the steadyflow energy equation, we need to include all the energies involved.These are:?Kinetic energy?Potential energy?Internal energy?Work energy?Heat energyKinetic energy (due to motion), potential energy (due to height above adatum), and internal energy (the intrinsic energy contained by a fluidbecause of its temperature), are well known, and we also know thatwork can be done and heat energy transferred to or from the system.In order to enter and leave the system, the fluid must do work on thesystem and on the surroundings. That is, in order to enter the system, thefluid outside must expend energy to push in, and in order to leave thesystem the fluid inside must expend energy to push out.This is calculated by multiplying the pressure by the volume flow rateof fluid entering the system and leaving the system, but instead of usingvolume flow rate in m3/s, it is convenient to use specific volume, i.e. thevolume which 1kg of the fluid occupies, and multiply this by the massflow rate of the fluid in kg/s. This is so we can bracket quantities andmultiply them all by a mass flow rate.Hence,Volume flow rate = mass flow rate specific volume=m3kgkgs=m3s=m.vFigure 2.5.1Steady flowsystemThermodynamics55Pressure volume flow rate =Nm2m3s=N.ms=jouless= W =m.p.vWe can now say that the total energy entering the system is the same asthe total energy leaving the system, and produce an equation, assumingQ is supplied to the fluid and W is done by the fluid, and rememberingthat in this case, Q and W are per second,Q + m?u1+ z1g + c212?+ mp1v1= W + m?u2+ z2g + c222?+ mp2v2The u, z and c terms represent the internal, potential and kinetic energiesrespectively.Q W =m?(u2+ p2v2) (u1+ p1v1) + c22 c212+ (z2g z1g)?writingh1= (u1+ p1v1), and h2= (u2+ p2v2)and neglecting potential energy terms,Q W =m?(h2 h1) + c22 c212?This is the form of the steady flow energy equation which is suitable formost cases.Where:Q = rate of heat energy transfer to or from the system, kJ/s = (kW)W = rate of work energy transfer to or from the system, kJ/s = (kW)m = mass flow rate of the fluid ?kgs?h = specific enthalpy ?kJkg?c = velocity of fluid ?ms?.Note that in this case, Q and W are per second.Putting in the units,Js=?kgs?Jkg+ m2s2?=?Js+ kg.m2s.s2?=?Js+ ?kg.ms2?ms?=?Js+ N.ms?=JsNote: 1 newton = 1kg.ms2, from force = mass acceleration.56ThermodynamicsEnthalpyWe have given the symbol h, specific enthalpy, for the sum of theinternal energy u, and the product of pressure and volume, pv, i.e.h = u + pvh is the specific enthalpy of the fluid, a property which is found in tablesof properties, e.g. for steam and refrigerants, and can be thought of asa figure for the total energy of a fluid.For a perfect gas, the specific enthalpy change is calculated using,h2 h1= cp.(T2 T1)Example 2.5.1Gas enters a turbine with a velocity of 15m/s at a rate of4500kg/h and is discharged with a velocity of 180m/s. If theturbine loses 20kJ to the surroundings for every kg of gasflow, calculate the power developed if the enthalpy drop is420kJ/kg. Figure 2.5.2 represents the turbine.Q W = m?(h2 h1) + c22 c212?Mass flow of gas =45003600= 1.25kg/s(20000 1.25) W = 1.25 ?420000 + 1802 1522?25000 W = 525000 + 20109W = 525000 + 20109 + 25000 = 497981JW = 480kWExample 2.5.2Air is delivered to a diffuser at 2 bar, 170C. The air velocityis reduced from 300m/s at inlet to 50m/s at outlet. Assumingadiabatic flow, find the air pressure at diffuser outlet.cp= 1005J/kgK? = 1.4See Figure 2.5.3.Key points?Heat energy is rejectedand is therefore negative.?There is an enthalpy dropthrough the turbine, sothis is also negative.?Quantities have beenchanged to joules so thatvelocities can be enteredin m/s.Figure 2.5.2Example 2.5.1Figure 2.5.3Example 2.5.2Thermodynamics57Q W = m?(h2 h1) + c22 c212?0 0 = m?(h2 h1) + 502 30022?(h2 h1) =502 30022= 43750h1 h2= cp(T1 T2) = 43750(from ?h = m.cp?T)1005(170 T2) = 43750, T2= 213.5CT2T1=?p2p1?1?, 213.5 + 273170 + 273=?p22?1.411.4,486.5443=?p22?0.286, p2= 2.78 barApplications of the SFEEIn each case we will begin by writing down the SFEE. We can then takeout non-relevant properties.Steam or gas turbineQ W =m?(h2 h1) + c22 c212?Usually, we can neglect the heat loss from the turbine because the fluidflows through very quickly, giving insufficient time for heat energytransfer to occur. Also, because the inlet and outlet velocities are similar,the kinetic energy term can be neglected.This leaves us with an extremely useful equation,W =m(h2 h1)This is written as,W =m(h1 h2)in order to give a positive value of work when point 1 is turbine inlet.For a steam turbine, the values of h are obtained from steam tables.For a gas turbine, the enthalpy difference is obtained from,m(h1 h2) =m.cp(T1 T2)This expression is true for any process.Key points?A diffuser has no movingparts, so there is no workdone, and because theflow is assumed to beadiabatic, there is no heatenergy transfer.?A diffuser is the oppositeof a nozzle, it being diver-gent, producing a pres-sure rise between inletand exit.?To find the final pressure,we have made use of anexpression we have usedso far only in non-flowprocesses, and applied itacross the inlet and exitpoints in this steady flowsystem.58ThermodynamicsPutting in units,m(h1 h2) =kgskJkg=kJs= kWm.cp(T1 T2) =kgskJkg.K K =kJs= kWExample 2.5.3A steam turbine receives steam with an enthalpy of 3467kJ/kg. At the outlet from the turbine, the enthalpy of the steam is2570kJ/kg. If the mass flow rate of steam is 2kg/s, find thepower of the turbine.W =m(h1 h2) = 2(3476 2570) = 1812kWExample 2.5.4The temperature of the gas entering a turbine is 750C. If thegas leaves the turbine at a temperature of 500C, and themass flow rate of the gas is 3.5kg/s, calculate the powerdeveloped by the turbine.cp= 980J/kgKW =m.cp(T1 T2) = 3.5 980 (750 500)= 857 500 J = 857.5kJCompressorThe same argument concerning heat energy loss and fluid velocityapplies to the compressor. We are thinking here of the rotary, or axialcompressor, since for a reciprocating compressor we are more likely tobe considering the non-flow processes occurring in the cylinders.The SFEE becomesW = (h2 h1)Example 2.5.5An axial flow gas compressor takes in gas with a specificenthalpy of 200kJ/kg, and discharges it to a receiver with aspecific enthalpy of 1500kJ/kg. If the mass flow rate of thegas is 5kg/s, find the power required.W =m(h2 h1) = 5(1500 200) = 6500kWKey pointPower input is negativebecause work is done on thesystem.Thermodynamics59BoilerQ W =m?(h2 h1) + c22 c212?A boiler does no work (there are no moving parts), and velocities intoand out of the boiler are low. The SFEE can therefore be written,Q =m(h2 h1)Example 2.5.6A boiler receives feedwater with an enthalpy of 505kJ/kg andproduces steam with an enthalpy of 2676kJ/kg. Neglectinglosses, find the heat energy supplied to the boiler if the massflow rate is 2kg/s.Q =m(h2 h1) = 2(2676 505) = 4342kWCondenserThe condenser cools the vapour steam or refrigerant to produce aliquid, usually by passing the vapour over tubes circulated with a coolerliquid, or air. As in the case of the boiler, there are no moving parts, andvelocities are low.The SFEE becomes,Q =m(h2 h1).ThrottleA throttle is used in steam plant for pressure reduction, for example ina steam reducing valve to lower high pressure steam coming from aboiler to make it suitable for heating purposes. Throttling involvespassing the steam through a restricting orifice, or a partially open valve,thereby introducing friction to reduce the pressure.There is very little time for heat energy transfer, velocities before andafter the orifice are similar, and there is no work done.The SFEE becomes,0 = m(h2 h1)hence,h2= h1?The enthalpy before and after throttling is the same. This is madeuse of in the separating and throttling calorimeter which we look atin the steam section.NozzleNozzles are used in gas and steam turbines, and in many otherapplications to increase fluid velocity.Key pointh2will be smaller than h1,giving a negative Q, indicat-ing heat energy given out bythe system.60ThermodynamicsBecause fluid velocity is high, we can assume that no heat energytransfer takes place through the nozzle, and there is no work donebecause there are no moving parts.The SFEE becomes,0 =m?(h2 h1) + c22 c212?If we assume a negligible inlet velocity, which is often the case, we cantranspose to give,(h1 h2) =c222c2=?2(h1 h2)This is an expression for the velocity of the fluid leaving the nozzle.Putting in units,ms=?Jkg=?N.mkg=?kg.m.ms2.kg=?m2s2=msExample 2.5.7Air enters a nozzle at 400C with negligible velocity at a rateof 1.2kg/s. At the exit from the nozzle, the temperature is110C. Find the velocity at the nozzle exit and the nozzle exitarea if the specific volume of the air at the exit is 1.3m3/kg.cp= 1005J/kgKFigure 2.5.4 shows the nozzle.c =?2(h1 h2) =?2.cp(T1 T2)=?2 1005(400 110) = 763.5m/sVolume flow rate = velocity areaArea =volume flowvelocity=mass flow specific volumevelocity=1.2 1.3763.5= 0.002m2Further use is made of the SFEE in the chapter on steam.Figure 2.5.4Example 2.5.7Thermodynamics61Problems 2.5.1(1)A steam turbine receives steam with a specific enthalpy of3117kJ/kg at a rate of 5kg/s. At the turbine outlet, thespecific enthalpy of the steam is 2851kJ/kg. Find the turbinepower in kW.(2)A gas turbine develops 500kW when the mass flow throughthe turbine is 4kg/s. Neglecting heat energy loss from theturbine and gas velocity changes, determine the specificenthalpy drop through the turbine.(3)Gas enters a nozzle with negligible velocity and dischargesat 100m/s. Determine the enthalpy drop through thenozzle.(4)A fluid flows through a turbine at the rate of 30kg/min. Acrossthe turbine the specific enthalpy drop of the fluid is 580kJ/kgand the turbine loses 2500kJ/min from the turbine casing.Find the power produced neglecting velocity changes.(5)An air compressor takes in air at 20C and discharges it at35C when the gas flow rate is 2kg/s. Find the powerabsorbed by the compressor if it loses 50kJ/min to thesurroundings.cp= 1005J/kgK(6)Gas enters a nozzle with a velocity of 200m/s, temperature50C. At the outlet from the nozzle, the gas temperature is30C. Determine the exit velocity of the gas, assuming noheat energy losses.Cp= 950J/kgK(7)A nozzle receives steam with enthalpy 2900kJ/kg at the rateof 10kg/min, and at the outlet from the nozzle the velocity is1050m/s. If the inlet steam velocity is zero and there are noheat losses, find the specific enthalpy of the steam at the exitand the outlet area of the nozzle if at this point the specificvolume of the steam is 20m3/kg.(8)A steam turbine receives steam with a velocity of 28m/s,specific enthalpy 3000kJ/kg at a rate of 3500kg per hour.The steam leaves the turbine with a specific enthalpy of2200kJ/kg at 180m/s. Calculate the turbine output, neglect-ing losses.Isentropic efficiencyA complication is introduced when finding the enthalpy after a processif we consider change of entropy, s. So far we have mentioned entropyonly in saying that a reversible adiabatic process is isentropic, i.e. nochange in entropy. Since a process can be neither reversible noradiabatic, we can never have a process in which there is no change ofentropy; the entropy after the process is always greater than at the startof the process.Entropy can be defined as that property such that if we plot it againstabsolute temperature, the area under the process curve is the heat energytransferred.62ThermodynamicsFrom this,?s =?QTThe units of specific entropy are therefore J/kgK, or, more usually,kJ/kgK.From an engineers point of view it is sufficient to say at this stagethat the closer to zero change in entropy the process can be, the moreeffective the process. For instance, if we have expansion of gas or steamin a turbine, more of the heat energy is converted into work at the outputshaft if the change in entropy is small.For a turbine or compressor, the change of entropy is indicated by theisentropic efficiency. The ideal is 100%, meaning no change inentropy, but a typical value is 0.80.9.We have already seen that the change in specific enthalpy of a perfectgas is?h = cp.?Tand that, from the SFEE, the power developed in, say, a turbine isP =m(h1 h2)?Therefore the power produced is proportional to the change intemperature through the turbine.Figure 2.5.5 shows T/s axes for a perfect gas with lines of constantpressure added.Let us consider point 1 as the inlet condition to a gas turbine. Ifexpansion through the turbine is isentropic, i.e. no change in entropy,the temperature drop is(T1 T?2)T?2denotes the isentropic point.If entropy increases through the turbine, the exit point is at point 2 forthe same outlet pressure, and the temperature drop is(T1 T2)T2denotes the exit point if the expansion is not isentropic.Clearly,(T1 T?2) is greater than (T1 T2)Therefore the work done and the power produced is greatest when theexpansion through the turbine is isentropic.The ratio(T1 T2)(T1 T?2)= ?Tthe isentropic efficiency of the turbine.Figure 2.5.5T/s axes for aperfect gasKey points?From the expression itcan be seen that if theisentropic temperaturedrop is known, the actualtemperature drop can befound simply by multi-plying by the isentropicefficiency.?This is a ratio of tem-peratures, but if it waswritten as a correspond-ing ratio of enthalpies, thesame answer wouldresult because, as wehave seen, for a perfectgas, the enthalpy changeis directly proportional tothe temperature change.Thermodynamics63The gas turbineFigure 2.5.6 shows a simple open cycle gas turbine plant in which air iscompressed between 1 and 2, fuel is added in the combustion chamberbetween 2 and 3 at constant pressure, and expansion of the hot gasestakes place in the turbine between 3 and 4. There are only two pressuresto consider, these are usually expressed as a pressure ratio across whichthe turbine operates. These pressures are represented by the constantpressure lines on the T/s and the p/V diagrams.The compressor and turbine are on a common shaft, therefore someof the work produced in the turbine is lost in driving the compressor.Usually, the mass increase of the gases after the combustion chamberbecause of fuel addition is neglected.Figure 2.5.7 shows the cycle on T/s axes, assuming the compressionand expansion are not isentropic, and showing the isentropic lines asdotted. Figure 2.5.7 also shows the cycle on p/V axes.From the SFEE, we can establish the following expressions,Work done by turbine = Wt= (h3 h4) = cp(T3 T4)Work to compressor = Wc= (h2 h1) = cp(T2 T1)Constant pressure heat addition at combustion chamber= (h3 h2) = cp(T3 T2)Plant efficiency = ? =net workheat energy input=Wt WcQcc=(h3 h4) (h2 h1)(h3 h2)? =(T3 T4) (T2 T1)(T3 T2)Figure 2.5.6Simple opencycle gas turbineFigure 2.5.7Gas turbine cycleon p/V and T/s axes64ThermodynamicsExample 2.5.8In an open cycle gas turbine plant, the pressure ratio is 5:1 andthe maximum cycle temperature is 650C. The minimum cycletemperature is 15C and the isentropic efficiency of both theturbine and the compressor is 0.86. Calculate the poweroutput if the mass flow rate through the turbine is 1kg/s.cp= 1005kJ/kgK and ? = 1.4 for air and combustion gasSee Figure 2.5.8.First, we find the isentropic temperature after compression.T?2T1=?p2p1? 1?, T?2(15 + 273)=?51?1.411.4,T?2= 288 50.286= 456.3K0.86 =T?2 T1T2 T1,0.86 =456.3 288T2 288,T2=(456.3 288)0.86+ 288 = 483.7KFollowing the same procedure through the turbine,T?4T3=?p4p3?1?,T?4(650 + 273)=?15?1.411.4,T?4= 923 0.20.286= 582.5K?T=T3 T4T3 T?4,0.86 =923 T4923 582.5,T4= 923 0.86(923 582.5) = 630.17KTurbine power =m(h3 h4) =m.cp(T3 T4)= 1 1005 (923 630.17) = 294.3kWCompressor power =m(h2 h1) =m.cp(T2 T1)= 1 1005 (483.7 288) = 196.7kWNet power = turbine power compressor power= 294.3 196.7 = 97.6kWFigure 2.5.8Example 2.5.8Thermodynamics65Example 2.5.9The compressor of a gas turbine receives air at a pressureand temperature of 1.01 bar and 20C respectively, anddelivers it to the combustion chamber at a pressure andtemperature of 4.04 bar and 200C respectively. Afterconstant pressure heating to 680C, the products of combus-tion enter the turbine, which has an isentropic efficiency of0.84. Calculate the compressor isentropic efficiency and thethermal efficiency of the cycle.For air, cp= 1.005kJ/kgK, ? = 1.4For combustion gases, cp= 1.15kJ/kgK, ? = 1.33See Figure 2.5.9.T?2T1=?p2p1?1?, T?2= 293 ?4.041.01?0.286, T?2= 435.4K?c=T?2 T1T2 T1=435.4 293473 293= 0.791Wc= cp(T2 T1) = 1.005(473 293) = 180.9kJ/kgT?4T3=?p4p3?1?, T?4= 953 ?1.014.04?1.3311.33, T?4= 676K?T= 0.84 =T3 T4T3 T?4, =953 T4953 676T4= 953 0.84(953 676) = 720.3KWT= cp(T3 T4) = 1.15(953 720.3) = 267.6kJ/kgNet work = WT Wc= 267.6 180.9 = 86.7kJ/kgHeat energy input at combustion chamber= cp(T3 T2) = 1.005(953 473) = 482.4kJ/kgThermal efficiency of plant =net workheat energy in=86.7482.4= 0.18 = 18%Figure 2.5.9Example 2.5.966ThermodynamicsProblems 2.5.2In all cases, sketch the T/s diagram and a line diagram of the plantwith given temperatures and pressures.(1)In a gas turbine cycle, 4.5kg/s of air enters a rotarycompressor at a pressure and temperature of 1 bar and 18Crespectively. It is compressed through a pressure ratio of 5 to1 with an isentropic efficiency of 0.85 and then heated to atemperature of 810C in the combustion chamber. The air isthen expanded in a gas turbine to a pressure of 1 bar with anisentropic efficiency of 0.88. Calculate the net power outputof the plant and the thermal efficiency. cp= 1.006kJ/kgKand ? = 1.4 for both air and combustion gases.(2)Air enters an open cycle gas turbine plant with an initialpressure and temperature of 1 bar and 15C respectivelyand is compressed to a pressure of 6 bar. The combustiongas enters the turbine at a pressure and temperature of 6 barand 727C respectively and expands in two stages of equalpressure ratios to the initial pressure. The gases arereheated at constant pressure between the stages. If theisentropic efficiency of the compressor is 0.8, and theisentropic efficiency of the turbine is 0.85, calculate the workoutput per kg of air and the cycle efficiency.(3)An open cycle gas turbine plant operates between pressuresof 6 bar and 1 bar, and air enters the compressor at 20C ata rate of 240kg/min. After the combustion chamber, the gastemperature is 710C. Given that the isentropic efficienciesof compressor and turbine are 0.78 and 0.837 respectively,calculate the output power and the thermal efficiency of theplant. For air and combustion gases, cp= 1.005J/kgK,cv= 0.718J/kgK.(4)An open cycle gas turbine operates with a minimumtemperature of 18C, a pressure ratio of 4.5:1, and isentropicefficiencies of 0.85 for compressor and turbine. The fuelused has a calorific value of 42MJ/kg, and the air/fuel ratio inthe combustion chamber is 84kg air/kg fuel. Calculate thethermal efficiency of the cycle.(Note: equate heat addition in combustion chamber to m.cp.?T, tofind T3, neglecting mass increase due to fuel addition.)cp= 1005J/kgK, ? = 1.4 for both air and combustion gases.2.6 SteamThis section requires the use of steam tables, i.e. tables of steamproperties.Steam is used extensively in heating and power systems throughoutindustry and in power stations nuclear and conventional. It is true to saythat our computers would be of no account without the existence ofsteam turbines producing the electricity to power them.This chapter explains how steam is produced, the terminology usedand how thermodynamic properties can be found and applied to steamprocesses and plant. We distinguish between different types of steam,use property tables, apply the effects of entropy change during a processand look at steam flow and non-flow processes.Thermodynamics67Types of steamMost of us see steam only when we boil the kettle, but we can learnsomething even from this.We observe that because it is able to lift the kettle lid, steam can dowork. Because we can scald our hands with it, we know that it cantransfer heat energy. Also, if we look closely at the steam coming out ofthe spout, we can see water droplets, or a water mist, within it,indicating it is what we call wet steam.All boilers, of whatever size, are doing the same thing as the kettle,i.e. boiling water. For low grade applications such as heating, we mayneed only hot water. For turbines we are interested in much highertemperatures and pressures to produce steam of the right quality.We have already said that the steam produced by a kettle is wet steam.This sort of steam is made up of water droplets and pure steam, i.e.steam which does not have water droplets. If the steam was taken awayfrom the water from which it is produced, and more heat energy added,some of the droplets would change into pure steam, and the steam wouldbe drier. Eventually all the water droplets would have changed state andthe steam would be dry.The steam produced from the boiling water is at the same temperatureas the water. This is called the saturation temperature, ts.The steam cannot rise above this temperature until all the waterdroplets have disappeared, because all the heat energy supplied is usedto change the state of the water droplets, i.e. latent heat ofvaporization.A soon as the steam has dried, and if more heat energy is supplied, thetemperature of the steam will increase to produce superheated steam,i.e. steam above the saturation temperature of the water from which itwas produced.Using tables of steam properties steam tables we can find theenergy of the steam. This energy is available to do work in a turbine orto be transferred for heating purposes.The production of steamFigure 2.6.1 shows diagrammatically the production of steam.(1)Boiling water, i.e. water at saturation temperature, ts.(2)Wet saturated steam. Steam composed of water droplets and puresteam. Temperature, ts. Low dryness fraction, x.(3)Wet saturated steam. More water droplets have changed into puresteam. Temperature, ts. Dryness fraction, x, higher.Key points?Wet steam cannot besuperheated.?Steam containing waterdroplets is called wet sat-urated steam.?Steam not containingwater droplets, but whichis at saturation tempera-ture, is called dry sat-urated steam.?Steam above saturationtemperature is known assuperheated steam.?The degree of wetness ofsaturated steam is givenby its dryness fraction, x.This is a value between 0and 1. The higher thevalue, the drier the steamand the more heat energythe steam will contain.Dryness fraction is theratio of the mass of puresteam to the total mass ofthe steam sample, andindicates what is calledthe quality of the steam.Key pointsTo fix a value in the steamtables:?If the steam is wet, weneed to know its pressureand its dryness fraction.?If the steam is super-heated, we need to knowits pressure and its tem-perature.Figure 2.6.1Production ofsteam68Thermodynamics(4)Dry saturated steam. No water droplets. Temperature, ts. Drynessfraction, x = 1.(5)Superheated steam. Temperature above, ts.The steam temperature cannot be raised above saturation temperature,ts, until all the water droplets have gone.The temperature/enthalpy (T/h) diagramFigure 2.6.2 shows a simplified diagram of temperature against enthalpy,h. Remember to think of enthalpy as total energy made up of internalenergy and pressure energy. Values of enthalpy are used to calculate heatenergy transfer and work transfer, as we see later in this chapter.On the diagram:hf: enthalpy of water at saturation temperature, ts(kJ/kg).hg: enthalpy of dry steam. (kJ/kg).hfg: hg hf: latent heat of vaporization (kJ/kg).All these values are found in the steam tables, which use the unitsgiven.It is worth studying this diagram carefully because it gives a clearpicture of what is happening alongside the associated steam tablevalues, and shows dryness fraction and degree of superheat.The diagram can be drawn for any pressure. See Figure 2.6.3 whichis an accurate plot of temperature against specific enthalpy.Figure 2.6.2Simplified T/hdiagram for a pressure of 1 barFigure 2.6.3Temperature/enthalpy diagram for vapourThermodynamics69Note the following:?The liquid, wet steam and superheat regions.?The saturated liquid line.?The saturated vapour line.?The lines of constant pressure.The separating and throttling calorimeterThe quality (i.e. the dryness) of wet steam can be found by using aseparating and throttling calorimeter. Figure 2.6.4 shows the generalarrangement of the device.The separator, as its name suggests, physically separates the waterdroplets from the steam sample. This alone would give us a good ideaof the dryness of the steam, despite that the separation is not complete,because, as we have seen the dryness fraction is the ratio of the mass ofpure steam to the total mass of the steam.Having separated out the water droplets we can find their mass togive us the mass of water in the sample, m1. The pure steam is thencondensed to allow its mass to be found, m2. Then,Dryness fraction from separator,x =m2m1+ m2A more accurate answer is obtained by connecting the outlet from theseparator directly to a throttle and finding the dryness fraction of thepartly dried steam.In the throttling calorimeter, the steam issuing through the orificemust be superheated, or we have two dryness fractions, neither of whichwe can find. Throttling improves the quality of the steam, which isalready high after passing through the separator, therefore superheatedsteam at this point is not difficult to create.To find the enthalpy of the superheated steam, we need itstemperature and its pressure.Figure 2.6.4Separator andthrottling calorimeter70ThermodynamicsFor the throttling calorimeter,Enthalpy before = enthalpy after throttling (see page 57, Applicationsof the SFEE)hf+ x.hfg= enthalpy from superheat tablesIf we call the dryness from the separator, x1, and the dryness from thethrottling calorimeter x2, the dryness fraction of the steam sample is x,given by,x = x1 x2Example 2.6.1(Study next section for use of steam tables.) Steam at apressure of 15 bar was tested by use of a separating andthrottling calorimeter. The mass of water collected in theseparator was 0.55kg and the mass condensed and col-lected after the throttle was 10kg.After the throttle, the pressure of the steam was 1 bar andthe temperature 150C. Find the dryness fraction of thesteam sample.Dryness from separator =m1m1+ m2=1010 + 0.55= 0.948 = x1For the throttle,Enthalpy before = enthalpy afterhf+ x.hfgat 15 bar = h at 1 bar 150C845 + (x2 1947) = 2777x2=2777 8451947= 0.992Dryness of sample = x1 x2= 0.948 0.992 = 0.94The steam tablesFigure 2.6.5 shows a steam tables extract for a pressure of 2 bar.We are concerned at this stage only with p, ts, Vg, hf, hfgand hg.Specific enthalpy, h, is the total energy of 1kg of the steam, made upof internal energy and pressure energy. It is important because it is theenergy we want to use in the steam heater or turbine.Specific volume, v, is the volume in m3which 1kg of the steam willoccupy. It is important because the size of the boilers and piping, etc.,can be estimated using these values.Thermodynamics71Pressure is p, and saturation temperature (boiling point correspondingto the pressure) is ts.Once again, refer to Figure 2.6.2 for an idea of these quantities.Finding values in the saturated water and steamsection?To find the enthalpy of water, look up pressure and read off hf.?To find the enthalpy of dry steam, look up pressure and read off hg.?To find the enthalpy of wet steam, look up pressure and useh = hf+ x.hfg.?Similarly, to find internal energy values, use uf, ug, and uf+ x.ufg.?To find the specific volume of dry steam, use v = vg.?To find the specific volume of wet steam, use v = x.vg.Superheated steamThese tables are arranged differently from the saturated water and steamtables. Remember that dryness fraction, x, is not involved in thesevalues, because steam cannot be superheated unless all the waterdroplets have gone.The temperature of the superheated steam must be known. Figure2.6.6 shows an extract for the details of superheated steam at 10 bar,350C.The degree of superheat is the number of degrees above ts. In thiscase, the degree of superheat is 350 179.9 = 170.1C.Note that most steam tables have a table for water between 0 and100C, with corresponding pressures in the second column. This isuseful when finding the enthalpy of water, hf, between 0 and 100C.Figure 2.6.5Saturated waterand steam extract for apressure of 2 barFigure 2.6.6Superheatedsteam table extract for apressure of 10 bar, temperature350C72ThermodynamicsExample 2.6.2Find the enthalpy of:(a)Steam at 6 bar, dry. From tables, hg= 2757kJ/kg(b)Steam at 50 bar, dry. From tables, hg= 2794kJ/kg(c)Steam at 12 bar, dryness, x = 0.75h = hf+ x.hfg= 798 + (0.75 1986) = 2287.5kJ/kg(d)Steam at 70 bar, x = 0.9h = hf+ x.hfg= 1267 + (0.9 1505) = 2621.5kJ/kg(e)Steam at 10 bar 300C. From superheat tables,h = 3052kJ/kg(f)Steam at 40 bar, 400C. From superheat tables,h = 3214kJ/kg(g)Water at 34C. Refer to temperature only, hf= 142.4kJ/kg(h)Water at 850C. hf= 355.9kJ/kgExample 2.6.3(a)What volume does 1kg of steam at 15 bar, x = 1,occupy? vg= 0.1371 m3/kg.(b)What volume does 5kg of steam at 20 bar, x = 0.75occupy? vg= 0.09957 m3/kg, v = x.vg= 0.75 0.09957= 0.0747 m3/kg.This is the volume 1kg will occupy. 5kg will occupy 5 0.0747 = 0.3735 m3Example 2.6.4Find the internal energy of:(a)1kg of dry steam at 10 bar. ug= 2584kJ/kg.(b)3kg of water at 130C. Refer to temperature only, uf=546kJ/kg.For 3kg, u = 3 546 = 1638kJ.(c)1kg of steam at 50 bar, dryness 0.8. u = uf+ x.ufgValues of ufgare not listed in most steam tables, because ofspace limitations. ufgis the difference between ufand ug, i.e.the difference between the internal energy of the water atsaturation temperature and as dry steam (also at saturationtemperature by definition).u = 1149 + 0.8(2597 1149) = 2307.4kJ/kg(d)5kg of steam at 40 bar, t = 500C. From superheattables, u = 3099kJ/kg. For 5kg, u = 5 3099 = 15 495kJ.Thermodynamics73Example 2.6.5A boiler produces steam at 50 bar, 350C. What is the degreeof superheat of the steam?The degree of superheat is the number of degrees abovesaturation temperature,i.e. degree of superheat = t ts.In this case, degree of superheat = 350 263.9 = 86.1C.Example 2.6.6A vessel of volume 0.2816m3contains dry steam at 14 bar.What mass of steam does the vessel contain?Specific volume of dry steam at 14 bar = vg= 0.1408m3/kgWe have 0.2816m3, which is twice this volume, therefore thevessel contains 2kg.Example 2.6.7A steam space in a boiler drum has a volume of 0.5m3. If itcontains steam at 10 bar, dryness = 0.75, what is the massof steam in the drum?Specific volume of the steam, v = x.vg= 0.75 0.1944= 0.1458m3/kgMass of steam in the drum =0.50.1458= 3.43kg.Problems 2.6.1(1)Find the specific enthalpy of the following:(a)Water at 50C.(b)Steam at 50 bar, x = 0.9.(c)Steam at 2 bar, x = 0.76.(d)Steam at 10 bar, 500C.(e)Steam at 20 bar, 250C.(f)Dry saturated steam at 8 bar.(2)If steam at a pressure of 40 bar has a temperature of 450C,what is the degree of superheat?(3)Find the volume of 6kg of steam at 5 bar, x = 0.8.Key points?The steam tables valuesare specific, i.e. for 1kg.?Values of enthalpy andinternal energy are kJ/kg.?For enthalpy of waterbetween 0 and 100C,use the page of the steamtables where temperatureis in the first column.When finding the enthalpyof water, refer to the tem-perature only, disregard-ing the pressure whichmakes little difference.?In the superheat tables,for convenience the sat-uration temperature is inbrackets beneath thepressure.?It is necessary to inter-polate between values ifa value is in between thevalues given. See page86, Maths in action.74Thermodynamics(4)The steam drum in a boiler contains steam at 30 bar, 350C.If the volume of the drum is 0.4525m3, what mass of steamdoes it contain?(5)Find the internal energy of 6kg of steam at 5 bar, dryness0.9.(6)Steam at 6.5 bar passes from a steam main through aseparating and throttling calorimeter. The condition of thesteam after throttling is 1 bar, 125C. The mass of steamcondensed after throttling is 25kg and 1.31kg of water iscollected in the separator. Calculate the dryness of thesteam.It is important to have a good working knowledge of the steamtables, and be able to use them routinely for finding the valuesrequired.Steam flow processesWe have already seen the application of the steady flow energy equationin gas processes.In applying the same equation to steam, instead of using theexpression?h = m.cp.?Twhich applies only to a perfect gas, we refer to steam tables and read offvalues of h for wet, dry or saturated steam, as required.Example 2.6.8Determine the power output from a steam turbine if it receivessteam at 40 bar, 350C, and the steam leaving the turbine isat 15 bar, 200C. The steam mass flow rate is 0.5kg/s.Figure 2.6.7 shows the turbine.SFEEQ W =m?(h2 h1) + c22c212?neglecting heat losses and velocity changes,W =m(h2 h1)From steam tables,h1= 3094kJ/kgh2= 2796kJ/kgW = 0.5(3094 2796) = 149kWFigure 2.6.7Example 2.6.8Thermodynamics75Example 2.6.9Steam enters a heater at 3 bar, dryness fraction, x = 0.8. Ifthe drain from the heater is steam at 1 bar, x = 0.3, what isthe heat energy transferred per kg of steam, assuming nolosses?Figure 2.6.8 shows the heater.From the SFEE,Q =m(h2 h1)From steam tables,h1= hf+ x.hfg= 561 + (0.8 2164) = 2292.2kJ/kgh2= hf+ x.hfg= 417 + (0.3 2258) = 1094kJ/kgQ = 1(2292.2 1094) = 1198.2kJ/kgIf the mass flow rate of steam through the heater is 0.2kg/s,what is the heater rating in kW?Q = 0.2 1197.8 = 239.6kWProblems 2.6.2(1)Determine the power output from a steam turbine if itreceives 2kg/s of steam at 50 bar, 400C and the steamleaves the turbine at 0.5 bar with a dryness of 0.2.(2)In a steam turbine plant, the steam supply to the turbine is 44bar dry saturated and the exhaust steam is 0.04 bar with adryness of 0.69. Determine the power output from the turbinefor a steam mass flow rate of 3kg/s.(3)A turbo-generator is supplied with superheated steam at apressure of 30 bar and temperature 350C. The exhauststeam has a pressure of 0.06 bar, dryness 0.88. Find:(a)The enthalpy drop per kg of steam;(b)The power developed if the steam flow rate is 0.25kg/s.(4)Steam enters the heating coils of an evaporator at 3 bar,300C and leaves as water at 25C. How much heat energyhas been given up per kg of steam to the water in theevaporator? If there are 75kg of water at 25C in theevaporator, to what temperature will it rise after 6kg of steamhave passed through the heating coil? Specific heat ofwater = 4.2kJ/kgK.(5)Steam enters the superheaters of a boiler at a pressure of 20bar, dryness 0.8, and leaves at the same pressure at atemperature of 300C. Calculate the heat energy suppliedper kg of steam in the superheaters and the increase involume of the steam through the superheaters.Figure 2.6.8Example 2.6.976ThermodynamicsSteam plantIf we consider all the items in a simple steam plant, we have boiler,turbine and condenser. For calculation purposes it is usual to neglect thefeed pump which supplies water to the boiler. Figure 2.6.9 shows thebasic steam plant. Each of these items involves a steady flow process,and as we saw in Section 2.5, and in the foregoing examples, the SFEEcan be reduced to a very simple form.For each item then, it is a simple matter to find the work or heatenergy transfers if we know the condition of the steam or thetemperature of the water as the case may be. We can then find turbinepower, heat energy lost to condenser cooling, heat energy supplied tothe boiler and plant efficiency.If we made the plant more sophisticated by adding feed heaters(steam heaters which pre-heat the boiler feedwater), multi-stageexpansion in the turbines, de-aerators (to remove oxygen from the feedto reduce corrosion), and other refinements, we could use the simplifiedSFEE for these too, since they are all steady flow.It is convenient to show steam processes on axes of properties, and acomplete steam plant cycle can then be seen.In the introduction to steam, we looked at a simplified temperature/enthalpy curve as an aid to understanding the production of steam and thevalues shown in the steam tables. To show steam processes in steam plant,pressure/volume, temperature/entropy, enthalpy/entropy and pressure/enthalpy diagrams can be used, but usually the T/s diagram is sufficient.The h/s diagram is available as a chart from which values can be readinstead of using the steam tables.The p/h diagram is usually used for refrigerant plant.Figures 2.6.10, 11, 12 and 13 show the form of these plots for anyvapour. They can be produced for water by taking values from the steamtables.For each plot note:?The saturated liquid and saturated vapour lines.?The liquid, vapour and superheat regions.?The critical point is at the turning point of the saturated liquid andthe saturated vapour lines, where there is a zero value of latent heatof vaporization, and therefore boiling to produce the vapour doesnot occur.Figure 2.6.9Basic steam plantFigure 2.6.10p/V diagram forvapourThermodynamics77Figure 2.6.11T/s diagram forsteamFigure 2.6.12h/s diagram forvapourFigure 2.6.13p/h diagram forvapourFigure 2.6.14Steam plant andT/s diagram78ThermodynamicsFigure 2.6.14 shows the basic steam plant and the thermodynamic cycleon T/s axes, with superheated steam entering the turbine at 1, wet steamleaving the turbine, 2, and condensation to saturation temperature (i.e.only enough heat energy removed to produce condensation into water further cooling, called sub-cooling, would take the process to the left ofthe saturated liquid line), 3. The feed pump raises the pressure of thefeedwater to boiler pressure, and the feed enters the boiler at 4. Heatingof the feed begins at this point, in a preheater or in the boiler itself ifthere is no economizer. Note that the boiler is a constant pressureprocess and follows the constant pressure line in the T/s diagram.Carnot and Rankine cyclesWe have looked at the Carnot cycle, consisting of two isothermals andtwo isentropics, as a reference cycle, which could, if it were possible toproduce it, give the greatest efficiency for the available maximum andminimum temperatures occurring in the cycle.Figure 2.6.15 shows the Carnot cycle for a vapour on the T/sdiagram.It would be very difficult to stop the condensation at point 3, and thencompression of a wet vapour follows, which is also not realistic. TheCarnot cycle, therefore, is not suitable in this case as a referencecycle.Instead, the modified Carnot cycle, called the Rankine cycle is used.Figure 2.6.16 shows this cycle on the T/s diagram. There is isentropiccompression in the feedpump from 3 to 4 and isentropic expansion from1 to 2, but condensation is extended to the saturated liquid line. From 4to 1 the feed is at first heated to saturation temperature and then changesinto steam at constant temperature, because of latent heat of vapor-ization. Note that the constant pressure heating follows the constantpressure line on the diagram.If the enthalpies are known, it is an easy matter to calculate Rankineeficiency.?R=turbine workheat supplied at boiler=h1 h2h1 h3neglecting feedpump work.Example 2.6.10Steam is supplied to a turbine at 17.5 bar, 300C andexpanded isentropically to 0.07 bar. Calculate the drynessfraction at the end of expansion and the Rankine efficiency ofthe plant.Figure 2.6.17 shows the plant and the process on T/saxes.To find values at 17.5 bar it is necessary to interpolate see page 86, Maths in action. In this case, because 17.5 baris midway between 15 and 20 bar, we can take values atthese pressures and divide by 2.Figure 2.6.15Carnot cycle forvapour on T/s diagramFigure 2.6.16Rankine cycleThermodynamics79At 17.5 bar, 300C, h1= 3032kJ/kg, s1= 6.8435kJ/kgK.s1= s2because the expansion is isentropic.6.8435 = sf+ x.sfgat 0.07 bar6.8435 = 0.559 + x(7.715),x =6.8435 0.5597.715= 0.815h2= hf+ xhfg= 163 + 0.815(2409) = 2126kJ/kgRankine efficiency =h1 h2h1 h4=3032 21263032 163= 0.3161= 31.6%Example 2.6.11Steam enters a turbine at 50 bar, 500C and exhausts into thecondenser at 0.2 bar with a dryness of 0.92. The condensateleaves the condenser at 55C. Calculate:(a)the power developed for a steam mass flow of 1.5kg/s;(b)the heat energy lost to the condenser cooling water;(c)the thermal efficiency of the plant.Figure 2.6.18 shows the plant.Figure 2.6.17Example 2.6.10Figure 2.6.18Example 2.6.11Key pointh4is hfat 007 bar, becausealthough the feedwater hasbeen pumped to boiler pres-sure to get it into the boiler, ithas not been preheated tothe corresponding saturationtemperature, but remainswith the same enthalpy(neglecting feedpump work)which it had leaving the con-denser as a saturated liquid.80Thermodynamicsh1= 3433kJ/kgh2= hf+ x.hfgat 0.2 bar = 251 + 0.92(2358)= 2420.36kJ/kgP =m(h1 h2) = 1.5(3433 2420.36) = 1519kWHeat to condenser cooling =m(h2 h3)= 1.5(2420.36 230.2)= 3285.24kWThermal efficiency =h1 h2h1 h4=3433 2420.363433 230.2= 0.316 = 31.6%Note:?Condenser undercooling is ts 55 = 60.1 55 = 5.1K.?h3can be found by referring to hfat 55C, neglecting thepressure.?The thermal efficiency in this example is not the Rankineefficiency, because the expansion is not isentropic andthere is condenser undercooling.?Feedpump work is neglected, therefore h3= h4.Problems 2.6.3In each case sketch the T/s diagram(1)In a steam turbine plant, the steam supply to the turbine is 44bar dry saturated, and the exhaust steam is at 0.04 bar afterisentropic expansion. Calculate the Rankine efficiency of thecycle.(2)Steam enters a turbine at 40 bar, 300C and exhausts intothe condenser at 0.065 bar, dryness 0.75. If there is 11K ofundercooling in the condenser, calculate the thermal effi-ciency of the cycle.Isentropic efficiencyWhen examining gas turbines, we saw that a plot of absolutetemperature against entropy enabled us to show the effect of an increaseof entropy on the output power of the turbine. In that case, because wewere dealing with a gas, for which the enthalpy change is proportionalto the temperature change, that plot was suitable (remembering also thatenthalpy change through the turbine is proportional to work done andpower produced).To do the same for steam, for which we usually do not calculateenthalpy values, but simply look them up in steam tables, we plotenthalpy against entropy on the h/s diagram.Thermodynamics81Figure 2.6.19 shows the h/s diagram in a form suitable for using withcalculations. If point 1 is the steam condition entering the turbine, 2? isthe exit condition if the expansion is isentropic, and 2 is the exitcondition if the expansion is not isentropic, the isentropic efficiency ofthe turbine is given by,?T=h1 h2h1 h?2Contrast this with the corresponding expression for expansion througha gas turbine where, for the reasons explained, we used temperaturesinstead of enthalpies directly.Clearly, if the expansion is not isentropic, which in all practical casesit is not, the actual enthalpy drop through the turbine is reduced, andtherefore so is the work done. By multiplying the isentropic enthalpydrop by the isentropic efficiency, the actual enthalpy drop can befound.Example 2.6.12Steam enters a turbine at 44 bar, dry, and expands with anisentropic efficiency of 0.85 to 0.04 bar. If the mass flow rateof steam through the turbine is 2kg/s, calculate the powerdeveloped by the turbine.Figure 2.6.20 shows the turbine and the process on the h/sdiagram.Figure 2.6.19IsentropicefficiencyFigure 2.6.20Example 2.6.1282ThermodynamicsFrom steam tables,h1= 2798kJ/kg, s1= 6.029kJ/kgKAt 0.04 bar, for isentropic expansion,s?2= s1= 6.029 = 0.422 + x(8.051),x =6.029 0.4228.051= 0.696h?2= hf+ x.hfg= 121 + (0.696 2433) = 1814.37kJ/kg?T=h1 h2h1 h?2,0.85 =2798 h22798 1814.37h2= 2798 0.85(2798 1814.37) = 1962kJ/kgP =m(h1 h2) = 2(2798 1962) = 1672kWExample 2.6.13A steam turbine expands steam from a pressure andtemperature of 30 bar and 400C respectively to 0.05 bar.The feedwater leaves the condenser at a temperature of25C and the turbine produces 947.4kJ of work for every kgof steam. Calculate:(a)the quality of steam entering the condenser;(b)the isentropic efficiency of the turbine.Figure 2.6.21 shows the plant and the cycle on h/s and T/saxes.Figure 2.6.21Example 2.6.13Thermodynamics83In this case we know the work done for every kg of steam.This is the actual enthalpy drop through the turbine, i.e.,h1 h2= 947.4kJ/kgFrom the superheat tables at 30 bar, 400C,h1= 3231kJ/kg3231 h2= 947.4, h2= 3231 947.4 = 2283.6kJ/kgh2= 2283.6 = hf+ x.hfgat 0.05 bar,2283.6 = 138 + x.2423,x = 0.886(a)For isentropic expansion,s1= 6.921kJ/kgK = s?2Note that at 0.05 bar, sg= 8.394kJ/kgK, which is greater,therefore the steam is wet after the expansion.s?2= sf+ x.sfg, 6.921 = 0.476 + x(7.918), x = 0.814h?2= hf+ x.hfg= 138 + (0.814 2423) = 2110.3kJ/kg?T=h1 h2h1 h?2=3231 2283.63231 2110.3= 0.845 = 84.5%(b)The h/s chartAn h/s chart can be obtained suitable for reading off values for thesecalculations, and is a useful alternative to using steam tables, especiallywhere interpolation would be required.The h/s chart is a portion of the h/s diagram we have already lookedat, but drawn to a larger scale and with values added.Problems 2.6.4In each case, show the process on T/s and h/s axes, and make aline diagram of the plant.(1)Steam enters a turbine at 30 bar, 500C and exhausts at 0.5bar. The isentropic efficiency of the turbine is 0.75. Deter-mine the power for a steam mass flow rate of 2 kg/s. If thecondensate leaving the condenser is saturated, determinethe heat energy loss to the condenser cooling water.(2)Steam at a pressure and temperature of 70 bar, 400C isexpanded in a turbine and then condensed to saturatedwater at 26.7C. The isentropic efficiency of the turbine is 0.7and the feedpump work may be neglected. Calculate thethermal efficiency of the cycle.84Thermodynamics(3)Steam expands in a turbine from a pressure and temperatureof 40 bar, 450C with an enthalpy drop of 1020kJ/kg to 0.06bar. The feedwater leaves the condenser at a temperature of35C. Find:(a)the quality of the steam entering the condenser;(b)the thermal efficiency of the cycle;(c)the isentropic efficiency of the cycle.Steam non-flow processesThe NFEE gave usQ = W + (U2 U1)We have used it so far for gas processes and have calculated heat energytransferred and work done.The processes of constant volume, constant pressure, adiabatic,polytropic and isothermal are also carried out using steam, and the samechanges to the NFEE made (refer to page 30).However, because in this case the fluid is steam, we cannot use someof the expressions which were valid for gas.As a rule of thumb, those expressions which include temperature orcpand cvare not valid. A re-read of the section on gases will make clearwhy this is the case.Since the expressions for work done were derived by finding areasunder curves for each of the processes, the same expressions can be usedfor the equivalent steam processes, but not of course the m.R.Tversions of these.In the case of steam, we have the complication of latent heat which,for instance, means that in the case of saturated steam we can have onlyone pressure corresponding to a particular temperature. However, it isworth remembering that superheated steam approximates to thebehaviour of a perfect gas.For a perfect gas, the equation of the curve in an isothermal expansionis pV = C, but in the case of steam, a process can follow this equationand yet not be isothermal. Such a process is known as hyperbolic. Thisis an extra process possible in steam expansions and compressionswhich is not relevant to gas processes.Most steam processes in industry are flow processes in heaters andturbines, but it is useful to work through some examples of steam non-flow processes.Example 2.6.141 kilogram of steam at 8 bar, dryness 0.9 is expanded untilthe pressure is 4 bar. If expansion follows the law pV1.25= C,find the final dryness fraction of the steam.V1= x.Vg= 0.9 0.2403 = 0.2163m3/kgp1Vn1= p2Vn2Thermodynamics858 0.26131.25= 4 V1.252V2=1.25?8 0.26131.254= 0.455m3/kgV = x.Vgat 4 bar0.455 = x 0.4623x =0.4550.4623= 0.984Example 2.6.151kg of steam at 6 bar, 250C is expanded according to thelaw pV1.13= C to a pressure of 1.5 bar. Determine:(a)the dryness fraction of the steam after expansion;(b)the work done;(c)the heat energy transferred during the process.The temperature of the steam before expansion is greaterthan the saturation temperature corresponding to the pres-sure. The steam is therefore superheated.V1= 0.394m3/kgp1Vn1= p2Vn26 0.3941.13= 1.5 V1.132,V2=1.13?6 0.3941.131.5= 1.344m3(a)Examination of the steam tables at 1.5 bar shows that thisvolume lies between 150C and 200C.By interpolation, temperature after expansion = 168.2CThis is the condition of the steam after expansion. If it waswet after expansion we would need to quote the drynessfraction.Work done =p1V1 p2V2n 1=(6 105 0.394) (1.5 105 1.344)1.13 1= 267 692.3J= 267.7kJ(b)86ThermodynamicsUsing the non-flow energy equation,Q = W + (U2 U1)where:W = 267.7kJ/kgU1= 2722kJ/kgU2= 2607.7kJ/kg, by interpolation.Q = 267.7 + (2607.7 2722) = 153.4kJ/kg(c)This is +ve, therefore heat energy has been added to thesteam.Maths in actionSteam tables interpolationIf a required value lies midway between two given values,e.g. if a value of enthalpy for superheated steam at 5 bar,225C is required, the two values either side can be addedtogether and divided by 2,h at 5 bar, 225C =2857 + 29622= 2909.5kJ/kgIf the value is not midway it is necessary to interpolatebetween values using simple proportions.For example, say we need the enthalpy of steam at 5 bar,285C.At 5 bar, 250C, h = 2962kJ/kgAt 5 bar, 300C, h = 3065kJ/kg50C temperature difference corresponds to (3065 2962) =103kJ/kgOur temperature difference from 250C = 285 250 = 35CThe corresponding enthalpy difference =3550 103= 72.1kJ/kgThis must be added to the enthalpy at 250C to give ourrequired h value,h = 2962 + 72.1 = 3034.1kJ/kgFor approximate calculations, it is possible to estimatereasonably accurate values without interpolation.Thermodynamics87Example 3m3of steam 0.7 dry, at 16 bar expands during a non-flowhyperbolic process to a volume of 0.16m3. Find the finalpressure, dryness after expansion and the work and heatenergy transferred.V1= x.Vg= 0.7 0.1237 = 0.086 59m3/kg.Since our initial volume is 0.03m3, the mass of steam wehave is,0.030.08659= 0.346kgFor a hyperbolic process, p1V1= p2V216 0.03 = p2 0.16, p2= 3 barAt 3 bar, V = x.Vg. Convert Vgfrom a specific value to suitour mass of 0.346kg, then,0.16 = x (0.6057 0.346)x = 0.763Dryness after expansion.Hyperbolic work = p1V1ln?V2V1?= 16 105 0.03 ln ?0.160.03?= 80 351J = 80.35kJu1= uf+ x.ufg= 857 + 0.7(2596 857) = 2074.3kJ/kgu2= uf+ xufg= 561 + 0.763(2544 561) = 2074kJ/kgQ = W + (U2 U1) = 80.35 + (2074 2074.3)0.346= 80.25kJExample m3of steam at a pressure of 14 bar is expanded atconstant volume to a pressure of 6 bar. Find:(a)the mass of steam;(b)the dryness after expansion;(c)the change in internal energy;(d)the heat energy transferred.Specific volume of steam at 14 bar, x = 0.9, is given by,V = x.Vg= 0.9 0.1408 = 0.127m3/kg88ThermodynamicsOur volume is 0.1m3,therefore mass of steam =0.10.127= 0.787kg(a)After expansion at 6 bar, the volume is unchanged =0.127m3/kgV = x.Vgat 6 bar0.127 = x.0.3156,x =0.1270.3156= 0.4(b)u1= uf+ x.ufg= 828 + 0.9(2593 828) = 2416.5kJ/kgu2= uf+ x.ufg= 669 + 0.4(2568 669) = 1428.6kJ/kgChange in internal energy = U2 U1= (1428.6 2416.5)0.787= 778kJ/kg(c)Heat energy transferred, Q = W + (U2 U1)This is a constant volume process in which W= 0, therefore theheat energy transferred is the change in internal energy.Heat energy transferred = 778kJ/kg(d)Problems 2.6.5(1)1kg of steam at 7 bar, 0.95 dry, is expanded polytropically toa pressure of 3.5 bar. The index of expansion is 1.3.Calculate the final dryness fraction of the steam.(2)Steam at 40 bar, 400C is expanded isentropically to apressure of 0.07 bar. Find the final condition of the steam.(3)Steam at 80 bar, dryness 0.95, expands to a pressure of 10bar according to the law pV1.2= C. Calculate the drynessfraction after expansion, the work done and the heat energytransferred.(4)Steam of mass 1kg at 15 bar with a dryness of 0.85 isexpanded in a cylinder to a pressure of 10 bar according tothe law pV1.3= C. Find:(a)the volume after expansion;(b)the condition of the steam after expansion;(c)the work done by the steam.(5)In a non-flow hyperbolic process (pV = C), 1kg of steam,initially 0.9 dry and 12 bar, is expanded to a pressure of2.7 bar. Calculate the final dryness fraction and the workdone.Thermodynamics89(6)In a non-flow process, 1kg of steam at 15 bar, x = 0.77,expands at constant pressure until its volume is doubled.Calculate:(a)the final condition of the steam;(b)the work done;(c)the change in internal energy.2.7 RefrigerationFor this section, you will need tables of refrigerant properties.The vapour-compression refrigeration cycle is the basis of almost alldomestic and industrial refrigeration plant. In this chapter, we look atthe cycle and its operation, and determine useful parameters ofrefrigeration performance. The operation of the actual refrigerationplant is examined and tables of properties for various refrigerants areused.The second law and coefficient ofperformanceThe second law of thermodynamics states that it is impossible for heatto be transferred from a lower to a higher temperature without theexpenditure of external work.Therefore, in a refrigerator, or heat pump, external work must besupplied to effect the heat energy transfer from the space to be cooled,in the case of a refrigerator, to a higher temperature body such as theatmosphere.The diagrammatic representation of the refrigerator/heat pump andthe heat engine are shown in Figure 2.7.1. Note that the arrows are in theopposite direction for the refrigerator.The heat energy rejected in this cycle is to the hot reservoir and theheat energy supplied is from the cold reservoir. The cycle is a reversedheat engine cycle, and the ideal cycle is the reversed Carnot cycle,shown in Figure 2.7.2For the refrigerator we are interested in the refrigeration effect (heatenergy extracted from the cold reservoir) which can be obtained for thework input, i.e.QsWFigure 2.7.1DiagrammaticrepresentationsFigure 2.7.2Reversed Carnotcycle90ThermodynamicsFor the heat pump we are interested in the heat energy rejected, becausethis is used for heating, i.e.QrWThis gives rise to two criteria for the effectiveness of the plant, calledcoefficient of performance, COPreffor the refrigerator and COPhpforthe heat pump.The Carnot coefficients of performance are shown to be,COPref=TLTH TLandCOPhp=THTH TLwhere:TL= lowest cycle temperatureTH= highest cycle temperature.By applying the first law we can establish a relationship between thecoefficients,Qs+ W = QRQsW+ 1 =QRWgivingCOPhp= COPref+ 1The vapour-compression refrigeratorAlmost all domestic and industrial refrigeration plants are of the vapour-compression type in which work input is required. In the vapourabsorption cycle there is, instead, heat energy input. We are looking hereonly at the vapour-compression cycle.In this cycle, heat energy is extracted from the low temperature areaby evaporation of a fluid (refrigerant), requiring latent heat, andrejection to the higher temperature area by condensation of thevapour.It is therefore necessary to use refrigerants which will evaporate atlow temperatures, i.e. have low boiling points or saturation temperature,because we are making use of the heat demanded by evaporation toproduce the refrigeration effect. Choice of refrigerant is also determinedby considerations such as corrosivity, inflammability and ease of leakdetection.By increasing the operating pressure, the saturation temperature israised, and in the case of carbon dioxide plant where the boiling pointis about 78C, a high pressure system is required in order to achieveevaporation at temperatures more usually required in refrigeration plant.This represents a major disadvantage to its use.Thermodynamics91The main refrigerants are:Tetrafluoroethane (CH2FCF3) Refrigerant 134aFreon (CF2Cl2)Ammonia (NH3)Methyl chloride (CH3Cl)Carbon dioxide (CO2)Freon (a trade name) is a CFC, and therefore is being phased outbecause of environmental concerns.The vapour-compression refrigerationcycleFigure 2.7.3 shows a diagrammatic arrangement of items in the basiccycle, and Figure 2.7.4 gives an idea of the actual plant.Starting at point 1, vapour is drawn into the compressor from the lowpressure side and compressed to form, usually, a dry or superheatedvapour. The vapour passes through the condenser coils where heatenergy is extracted by air circulation (e.g. domestic refrigerator) or bycirculating water around the coils (e.g. some industrial and marineplant), to produce a saturated or sub-cooled liquid at point 3.The compressed liquid is then expanded through a regulating valve(throttle), or expansion valve, to form a very wet vapour at 4. Becausethis is a throttling process, from the SFEE, the enthalpy before and afterthe expansion is the same.The wet vapour passes through the evaporator coils where it absorbsheat energy from the warmer surroundings. In so doing, the vapourbecomes drier, i.e. its dryness fraction increases as the latent heat energyis absorbed.Figure 2.7.3Basic vapourcompression refrigeration plantFigure 2.7.4Simple vapour-compression refrigeration plant92ThermodynamicsThe evaporator coils are situated around the freezer cabinet in adomestic refrigerator, and in large industrial and marine plants they arearranged in batteries with a fan to provide chilled air circulation.Looking at the basic cycle, we can see that there are only twopressures to consider a high pressure on one side of the compressorand a lower pressure on the other. It is clear that the mass flow ofrefrigerant around the circuit is constant at all points.The main refrigerant effect occurs through the evaporator, butbecause a very wet vapour is produced at the regulating valve (alsocalled the expansion valve), a small refrigeration effect is created, andinspection of the plant would show this pipe ice covered if it was notinsulated.We have quoted the reversed Carnot cycle as the ideal refrigerationcycle. In the practical refrigeration cycle, the major departure from thisis that the expansion cannot be isentropic, and in fact occurs bythrottling through the expansion valve giving a constant enthalpyprocess.Figure 2.7.5 shows a practical refrigeration cycle on T/s and p/h axes,assuming a dry vapour enters the compressor.Fridge plant performanceFrom the steady flow energy equation, the following expressionsapply,Refrigeration effect = (h1 h4)(kJ/kg)Cooling load =m(h1 h4)(kW)Heat energy to condenser cooling =m(h2 h3)(kW)Work input to compressor = (h2 h1)(kJ/kg)Power input to compressor =m(h2 h1)(kW)where m = mass flow of refrigerant(kg/s)The coefficient of performance (see page 89, the second law andcoefficient of performance) for the practical cycle is,COPref=refrigeration effectwork input=h1 h4h2 h1Figure 2.7.5Refrigerationcycle on T/s and p/h axesKey points?There is an increase inentropy during expansionand compression.?There is undercooling inthe condenser, i.e. theliquid leaving the con-denser is at a tempera-ture lower than thesaturation temperature.?The p/h diagram is partic-ularly useful for refrigera-tion plant to show heatand work energy trans-fers around the cycle.Thermodynamics93Compressor isentropic efficiencyFigure 2.7.6 shows the h/s diagram for the compression part of thecycle, in which we can see that if the process is not isentropic, theenthalpy rise across the compressor is increased, and therefore the workinput is greater.The compressor isentropic efficiency is given by?T=h?2 h1h2 h1Refrigeration tables.The theory and nomenclature for the refrigeration tables is the same asfor steam tables. If you have not covered steam, it will be necessary foryou to go over the section on use of the steam tables.Example 2.7.1An ammonia refrigerating plant operates between tem-perature limits of 10.34 bar and 2.265 bar. The refrigerantleaves the evaporator as a vapour 0.95 dry and leaves thecondenser as a saturated liquid. If the refrigerant mass flowrate is 4kg/min, find:(a)dryness fraction at evaporator inlet;(b)the cooling load;(c)volume flow rate entering the compressor.Figure 2.7.7 shows the plant and Figure 2.7.8 shows thecycle on T/s and p/h diagrams.Since the refrigerant leaves the condenser as a saturatedliquid, it must be at saturation temperature and its enthalpywill be hfat 10.34 bar.Figure 2.7.6Compressorisotropic efficiencyKey points?The layout of the tables issimplified, and values ofhfgare not given in aseparate column andmust be calculated fromhfg= hg hf.?Temperature is normallyin the first column andcorresponding saturationpressure in the second.?Superheat values at 50Kand 100K only are given.?Another significant differ-ence between the tablesis that the entropy andenthalpy values are givenvalues of zero at a datumof 40C in the refrigera-tion tables for freon andammonia, and 0C in thesteam tables, for conven-ience. For refrigerant134a, the datum is 0C.94ThermodynamicsUsing the ammonia tables,h3= 303.7kJ/kgThe expansion is a constant enthalpy process, i.e. h3= h4,303.7 = hf+ x.hfgat 2.265 bar303.7 = 107.9 + x(1425.3 107.9)x = 0.149(a)The refrigerant leaving the evaporator is wet.h1= hf+ x.hfg= 107.9 + (0.95 1317.4) = 1359.43kJCooling load =m(h1 h4) =460(1359.43 303.7)= 70.38kW(b)The specific volume of the refrigerant at compressor inlet isv = x.vgat 2.265 bar = 0.95 0.5296 = 0.50312m3/kgVolume flow into compressor = mass flow specific volume= 4 0.503 12= 2.012m3/min(c)Key pointIn this example we do notneed to know the conditionof the vapour after compres-sion. The diagrams showthat we assume it to besuperheated.Figure 2.7.7Example 2.7.1Figure 2.7.8Example 2.7.1Thermodynamics95Example 2.7.2An ammonia vapour-compression refrigeration cycle oper-ates between saturation temperatures of 20C and 30C.The refrigerant is dry saturated at the compressor inlet andthe compression is isentropic. Find:(a)the refrigeration effect;(b)the coefficient of performance.Figure 2.7.9 shows the plant and Figure 2.7.10 shows the p/hand T/s axes.In this case we are given the saturation temperatures. As inthe case of steam, this means that we have the pressuresalso, since there can be only one pressure corresponding tothe saturation temperature.From the ammonia tables.At 30C, p = 1.196 barAt 20C, p = 8.57 barh1= hgat 1.196 bar = 1405.6kJ/kgs1= s2= sgat 1.196 bar = 5.785kJ/kgKh4= h3= hfat 8.57 bar = 275.1kJ/kgAfter compression there is between 50K and 100K ofsuperheat.Figure 2.7.9Example 2.7.2Figure 2.7.10Example 2.7.296ThermodynamicsInterpolating using entropy values,h2= 1597.2 + 5.785 5.5215.854 5.521 (1719.3 1597.2)= 1694kJ/kgRefrigeration effect = h1 h4= 1405.6 275.1= 1130.5kJ/kg(a)COP =h1 h4h2 h1=1130.51694 1405.6= 3.92(b)Example 2.7.3An ammonia refrigerating plant produces a cooling load of13.3kW. The refrigerant leaves the evaporator dry saturatedat 1.902 bar, and leaves the compressor at 7.529 bar, 66C.At the exit from the condenser, the temperature of the liquidrefrigerant is 12C. Find:(a)the degree of undercooling in the condenser;(b)the mass flow rate of the refrigerant;(c)the heat rejected in the condenser in kW;(d)the compressor power in kW.See Figures 2.7.11 and 2.7.12.Figure 2.7.11Example 2.7.3Figure 2.7.12Example 2.7.3Thermodynamics97Using the ammonia tables,h1= hgat 1.902 bar = 1420kJ/kgh2= enthalpy of superheated vapour, since 66 16 = 50Kof superheath2= 1591.7kJ/kgAt 3, for the pressure of 7.529 bar, the saturation temperatureis 16C.We have a temperature of 12C.Degree of condenser undercooling = 4K(a)To find the enthalpy in this case, we can neglect the pressureand read off the enthalpy at 12C = 237.2kJ/kg = h3= h4.An alternative is to subtract from the enthalpy at 16C thevalue of 4 specific heat. (From Q = m.c.?T.)Cooling load =m(h1 h4) = 13.3=m(1420 237.2), m = 0.0112kg/s(b)Condenser heat rejection =m(h2 h3)= 0.0112(1591.7 237.2)= 15.2kW(c)Compressor power = m(h2 h1)= 0.0112(1597.1 1420)= 1.98kW(d)Example 2.7.4In a vapour compression refrigeration plant, freon 12 entersthe compressor at a pressure and temperature of 1.826 barand 10C respectively. It is compressed to a pressure andtemperature of 7.449 bar and 45C respectively. The refriger-ant leaves the condenser at 25C. Calculate:(a)the refrigeration effect;(b)the compressor work per kg of refrigerant;(c)the coefficient of performance;(d)the Carnot coefficient of performance.See Figures 2.7.13 and 8ThermodynamicsUsing the freon tables,h1= enthalpy at 1.826 bar with 5K of superheath1= 180.97 + 515(190.15 180.97) = 184.03kJ/kgh4= h3= hfat 25C = 59.7kJ/kgRefrigeration effect = h1 h4= 184.03 59.7= 124.33kJ/kg(a)Compressor work = h2 h1h2is 15K of superheat = 210.63kJ/kgCompressor work = 210.63 184.03 = 26.6kJ/kg(b)COP =h1 h4h2 h1=124.3326.6= 4.67(c)Carnot COPref=TLTL TH=(10 + 273)(45 + 273) ( 10 + 273)= 4.78(d)Figure 2.7.13Example 2.7.4Figure 2.7.14Example 2.7.5Thermodynamics99Example 2.7.5In a vapour compression plant, 4.5kg/min of ammonia leavesthe evaporator dry saturated at a temperature of 2C and iscompressed to a pressure of 12.37 bar. The isentropicefficiency of the compressor is 0.85. Assuming no under-cooling in the condenser, calculate:(a)the cooling load;(b)the power input;(c)the coefficient of performance.Referring to previous diagrams showing no undercooling inthe condenser and superheat after the compressor,h1= hfat 2C (4.625 bar) = 1446.5kJ/kg,h3= 332.8kJ/kg = h4s1= s?2= 5.314kJ/kg KCooling load =m(h1 h4) =4.560(1446.5 332.8)= 83.5kW(a)Interpolating to find the enthalpy if the compression wasisentropic,h?2= 1469.9 + (5.314 4.962)(5.397 4.962) (1613 1469.9)= 1585.7kJ/kg0.85 =h?2 h1h2 h1=1585.7 1446.5h2 1446.5,h2= 1610.3kJ/kgPower = m(h2 h1) =4.560(1610.3 1446.5)= 12.29kW(b)COP =cooling loadcompressor power=83.5112.29= 6.8(c)100ThermodynamicsProblems 2.7.1In each case, sketch the cycle on p/h and T/s axes.(1)In an ammonia refrigeration plant the refrigerant leaves thecondenser as a liquid at 9.722 bar and 24C. The evaporatorpressure is 2.077 bar, and the refrigerant circulates at therate of 0.028kg/s. If the cooling load is 25.2kW, calculate:(a)the dryness fraction at the evaporator inlet;(b)the dryness at the evaporator outlet.(2)A vapour-compression ammonia refrigeration plant operatesbetween pressures of 2.265 bar and 9.722 bar. The vapourat the entry to the compressor is dry saturated and there isno undercooling in the condenser. The coefficient of perform-ance of the plant is 3.5. Calculate the work input required perkilogram flow of refrigerant.(3)A Refrigerant 134a vapour compression cycle operatesbetween 7.7 bar and 1.064 bar. The temperature of therefrigerant after the compressor is 40C and there is noundercooling in the condenser. If the mass flow rate of therefrigerant is 0.2kg/s find the power input to the compressor,the cooling load, and the coefficient of performance.(4)A freon refrigerator cycle operates between 15C and25C, and the vapour is dry saturated at the end ofcompression. If there is no undercooling in the condenserand the compression is isentropic, calculate:(a)the dryness fraction at compressor suction;(b)the refrigerating effect per kg of refrigerant;(c)the coefficient of performance;(d)the Carnot coefficient of performance.(5)An ammonia refrigeration plant operates between 1.447 barand 10.34 bar. The refrigerant enters the throttle as asaturated liquid and enters the compressor as a saturatedvapour. The compression is isentropic. Calculate the coeffi-cient of performance of the plant.(6)A refrigeration plant using Refrigerant 12 operates between5C and 40C. There is no undercooling in the condenserand the vapour is dry saturated after isentropic compression.If the cooling load is 3kW, calculate:(a)the coefficient of performance;(b)the refrigerant mass flow rate;(c)the power input to the compressor.(7)A vapour compression refrigerating plant using freon 12operates between 12.19 bar and 2.61 bar, and the tem-peratures before and after the compressor are 0C and 75Crespectively. The refrigerant leaves the condenser at 40C.Calculate:(a)the isentropic efficiency of the compressor;(b)the refrigeration effect;(c)the coefficient of performance.Thermodynamics101(8)An ammonia refrigeration plant operates between 2.265 barand 10.34 bar. The ammonia leaves the evaporator at 10Cand leaves the condenser as a liquid at 26C. The refrigerantmass flow rate is 0.4kg/min and the compressor powerrequirement is 1.95kW. Calculate:(a)the dryness fraction at the evaporator inlet;(b)the cooling load;(c)the coefficient of performance.2.8 Heat transferHeat transfer by conduction is a major consideration in plant such asboilers and heat exchangers, and through insulation requirements inbuildings. Thermal insulation has important benefits in reducing energycosts, and in increasing efficiency of plant where heat transfer isdemanded. The purpose of this section is to introduce a practicalapproach to the estimate of heat transfer in common situations, byimparting an understanding of the factors which influence the rate ofheat energy transfer, and applying expressions to calculate heat energyloss through plane walls and in pipework.Heat transfer through a plane wallFigure 2.8.1 shows a plane wall. The rate of heat transfer across thefaces of the wall will depend upon:?Area of wall, A (m2).?Thermal conductivity of the wall, k (W/m2K). As the unit suggests,this expresses the rate at which heat energy passes through 1m2ofthe wall area for each degree K of temperature difference across itssurfaces.?Thickness of the wall, s (m).?The temperature difference across the wall, (T1 T2) (K).We are dealing here with cases in which the direction of heat energyflow is perpendicular to the plane surfaces of the wall, and there is notemperature variation across the surfaces.For these cases, Fouriers equation expresses the heat transfer byconduction asQt= k.A. dtdsthe negative sign is because the heat energy flow is towards thedirection of temperature fall.Figure 2.8.1Heat transferthrough plain wall. Surfacetemperatures102ThermodynamicsMaths in actionIt is necessary to integrate Fouriers equation to give anexpression for heat transfer into which we can put ourvalues.Referring to Figure 2.8.2,Qt= k.A. dTdsrearranging,Qtds = k.A.dTIntegrating both sides,?21Qt. ds =?21 k.A.dTThese are definite integrals, i.e. between limits.Qt(s2 s1) = k.A (T2 T1)Qts = k.A (T1 T2)where the wall thickness, (s2 s1) = s.Heat transfer between fluidsIf we consider the heat transfer rate between, say, two fluids, one eitherside of the wall, we must take into account the rate of heat energy lostfrom the surface by convection. The type and condition of the surface(and the velocity of flow over the surface, which we are not consideringhere) will influence the rate of convection, which is quantified by avalue of surface heat transfer coefficient, h (W/m2K).By an analysis similar to that for the plane wall we can show that theheat transfer rate from the surface is given by,Qt= h.A. (T1 T2)where (T1 T2) is the temperature difference between the fluid and thesurface.We can apply the relevant formula in each case for each part of thewall.Figure 2.8.2Heat transferthrough plain wall. SurfacetemperaturesThermodynamics103Referring to Figure 2.8.3 and starting from the left,for the surface,Qt= h1A(T1 T2),T1 T2=Qt.h1.Afor the wall,Qts = k.A.(T2 T3),T2 T3=Q.st.k.Afor the surface,Qt= h2.A.(T3 T4),T3 T4=Qt.h2.AAdding,(T1 T2) + (T2 T3) + (T3 T4) =Qt.h1.A+ Q.st.k.A+ Qt.h2.Agiving,(T1 T4) =QA.t?1h1+ s1k+ 1h2?and, rearranging,Q =1?1h1+s1k+1h2?A.t(T1 T4)Students may find it more convenient to use the first equation ratherthan the transposed equation.In Figure 2.8.4 we have a wall consisting of three parts. Taking intoaccount the surface heat transfer coefficients, and with fluid tem-peratures T1and T2, the equations become,(T1 T2) =QA.t?1h1+ s1k1+ s2k2+ s3k3+ 1h2?and,Q =1?1h1+s1k1+s2k2+s3k3+1h2?A.t.(T1 T2)The value which results from the large bracketed term is the reciprocalof the overall heat transfer coefficient, U. This is the value which isoften quoted for insulation materials, since it gives a better idea of theinsulation properties than the thermal conductivity alone.Figure 2.8.3Heat transferthrough plain wall. FluidtemperaturesFigure 2.8.4Heat transferthrough composite wallKey pointThese equations are easilymodified for any configura-tion by inserting or removingelements from the largebrackets.104ThermodynamicsExercise 2.8.1Use reference sources to list values of thermal conductivity,k, for common materials, and look for overall heat transfercoefficients, U, for insulation and lagging used in buildings.Example 2.8.1A 9.5mm thick steel plate in a heat exchanger has a thermalconductivity of 44W/mK, and the surface temperatures oneither side are 504C and 204C. Find the rate of heattransfer through 1m2of the plate.Referring to Figure 2.8.5,T1 T2=QAt?sk?Note that t is 1s, because we want the rate of heat energytransfer, i.e. J/s = W.(504 204) =Q1 1?0.009544?Q =(504204) 1 1 440.0095= 1389474 W = 1389.5kWPutting the units into the original equation,K =Jm2 smWm.K=Jm2 sm.m.K.sJ= KExample 2.8.2Calculate the heat transfer per hour through a solid brick wall6m long, 2.9m high and 225mm thick when the outer surfacetemperature is 5C and the inner surface temperature is17C, the thermal conductivity of the brick being 0.6W/mK.See Figure 2.8.6.T1 T2=QAt?sk?(175) =Q(6 2.9) (60 60)?0.2250.6?Figure 2.8.5Example 2.8.1Figure 2.8.6Example 2.8.2Thermodynamics105Q =(17 5) (6 2.9) (60 60) 0.60.225= 200448J= 2004.5kJNote that in this case the time is (60 60) seconds.Example 2.8.3A refrigerated cold room wall has a thickness of 100mm anda thermal conductivity of 0.14W/mK. The room wall has a60mm thick internal lining of cork having a thermal con-ductivity of 0.05W/mK. The thermal conductance betweenthe exposed faces and the respective atmospheres is12W/m2K.If the room is maintained at 0C and the externalatmospheric temperature is 20C, calculate the heat loss ratethrough 1m2of the wall.Figure 2.8.7 shows the wall.T1 T2=QA.t?1h1+ s1k1+ s2k2+ 1h2?(20 0) =Q1 1?112+ 0.10.14+ 0.060.05+ 112?20 = Q(2.08)Q = 9.6WExample 2.8.4A cold storage vessel has its outer flat surfaces insulated withthree layers of lagging. The innermost layer is 270mm thick,the centre layer is 60mm thick and the outer layer is 370mmthick. The thermal conductivities of the lagging materials are0.12, 0.1 and 0.2W/mK respectively. A temperature sensorembedded half-way through the centre lagging indicates atemperature of 1C.Calculate the temperature of the outer surface of the coldstorage vessel when the outer surface temperature of theouter layer of lagging is 20C.Figure 2.8.8 shows the wall.This problem demonstrates working through part of the wallonly.Figure 2.8.7Example 2.8.3Figure 2.8.8Example 2.8.4106ThermodynamicsWorking from the midpoint of the inner layer, and callingthis temperature T2,T1 T2=QA.t?s1k1+ s2k2?20 1 =Q1 1?0.370.2+ 0.030.1?Q = 8.84WRemember that Q is the same through all sections of thewall.Working from the centre to the inner surface,T2 T3=QA.t?s1k1+ s2k2?1 T3= 8.84 ?0.030.1+ 0.270.12?1 T3= 8.84(2.55),T3= 21.54CProblems 2.8.1(1)A brick wall is 3m high and 5m wide with a thickness of150mm. If the coefficient of thermal conductivity of the brickis 0.6W/mK, and the temperatures at the surfaces of the wallare 25C and 5C, find the heat energy loss through thebrickwork in kW.(2)A cold storage compartment is 4.5m long by 4m wide by2.5m high. The four walls, ceiling and floor are covered to athickness of 150mm with insulating material which has acoefficient of thermal conductivity of 5.8 102W/mK.Calculate the quantity of heat energy leaking through theinsulation per hour when the outside and inside tem-peratures of the insulation are 15C and 5C.(3)The walls of a cold room are 89mm thick and are linedinternally with cork of thickness 75mm. The surface heattransfer coefficient for both exposed surfaces is 11.5W/m2K.The external ambient temperature is 22C and the heattransfer rate through the wall is 34.5W/m2. Calculate thetemperature inside the cold room.Thermal conductivity of cork = 0.52W/mKThermal conductivity of wall material = 0.138W/mK(4)A cold room wall consists of an inner layer 15mm thick,thermal conductivity 0.18W/mK and an outer layer 150mmthick, thermal conductivity 0.045W/mK. The inside surfacetemperature is 0C and the outside surface temperature is11C. Calculate:Key pointAlways make temperaturedifferences positive.Thermodynamics107(a)the heat transfer rate per unit area of wall;(b)the interface temperature.(5)A glass window is to be double-glazed by adding a secondsheet of glass 3mm thick with an air gap of 20mm. Thewindow is 2.3m high by 1.4m wide and the original glass isalso 3mm thick. Basing your calculations on a roomtemperature of 23C and an outside temperature of 2C, find:(a)the percentage heat reduction after double-glazing;(b)the temperature of the outside surface of the outerglass.Thermal conductivity of glass = 0.76W/mKThermal conductivity of air = 0.026W/mKInner heat transfer coefficient = 5.7W/m2KOuter heat transfer coefficient = 9.1W/m2KHeat transfer through pipe laggingFigure 2.8.9 shows a pipe with a surface temperature T1and a layer ofinsulation with surface temperature T2. The diameter of the pipe is r1and the radius to the outer surface of the lagging is r2. The thermalconductivity of the lagging is k.Fouriers equation for this case isQt= k.2?.r.l. dTdrFor length, l, the area of the elemental strip is (circumference length),i.e. 2.?.r.l.Integrating between 1 and 2 gives,Qt=2?.l.k(T1 T2)ln?r2r1?Multi-layer pipe laggingSee Figure 2.8.10.By the same analysis for a plane wall, and noting that for fluid/lagging interfaces, the areas are 2?.r.l, where r values are for inner piperadius and radius to outer layer of lagging,Qt=2?.l(T1 T5)1r1.hi+lnr2r1k1+lnr3r2k2+1r3h0This equation looks complicated, but examination will show that it hasa pattern and can be easily adapted to suit any number of elements.Figure 2.8.9Heat transferthrough pipe. SurfacetemperatureFigure 2.8.10108ThermodynamicsAs for a plane wall, any element of the pipe can be isolated forcalculating. Across the inner layer for instance,Qt=(T2 T3)2?.llnr2r1k1Example 2.8.5A pipe of inner diameter 0.15m is lagged with 0.065m thickmaterial of thermal conductivity 0.6W/mK. If the inner andouter surface temperatures of the lagging are 260C and50C respectively, calculate the heat loss per metre length ofpipe.Figure 2.8.11 shows the pipe.UsingQ =2?.k.l(T1 T2)lnr2r1Q =2?.0.6.1(260 50)ln0.140.075= 1268.72W = 1.27kW/mExample 2.8.6A steel pipe of 100mm bore and 10mm bore thickness,carrying dry saturated steam at 28 bar, is insulated with a40mm layer of moulded insulation. This insulation in turn isinsulated with a 60mm layer of felt. The atmospherictemperature is 15C.Calculate:(a)the rate of heat loss by the steam per metre pipelength;(b)the temperature of the outside surface.Inner heat transfer coefficient = 550W/m2KOuter heat transfer coefficient = 15W/m2KThermal conductivity of steel = 50W/mKThermal conductivity of felt = 0.07W/mKThermal conductivity of moulded insulation = 0.09W/mKSee Figure 2.8.12.Key pointt is usually 1s to give Q in Wor kW.Figure 2.8.11Example 2.8.5Thermodynamics109tsat 28 bar = 230CQ =2?.l(T1 T6)1r1h1+lnr2r1k1+lnr3r2k2+lnr4r3k3+1r4h0(length, l = 1)Q =2?.(230 15)10.05 550+ln605050+ln100600.09+ln1601000.07+10.16 15Q =1350.890.03636 + 0.003646 + 5.6758 + 6.7143 + 0.417= 105.15W/m lengthTo find the outside surface temperature, we work between thesurface and the atmosphere,Q =2?.(T5 T6)1r4.h0Q = 2?.r4.h0(T5 T6)Figure 2.8.12Example 2.8.6110Thermodynamicsthe rate of heat transfer is the same through all sections of thepipe, therefore,105.15 = 2? 0.16 15(T5 T6)(T5 T6) = 6.97,(T5 15) = 6.97Surface temperature = T5= 21.97CProblems 2.8.2(1)A steam pipe of inner diameter 0.2m is lagged with 0.08mthick material of thermal conductivity 0.05W/mK. If the innerand outer surface temperatures of the lagging are 300C and50C respectively, calculate the heat loss per metre length ofpipe.(2)Saturated steam at a pressure of 10 bar passes through asteel steam main of 50mm bore and wall thickness 25mm.The main is lagged with a 13mm layer of cork, and theambient temperature is 18C. Calculate:(a)the heat transfer rate per metre length of pipe;(b)the interface temperature between steel and cork;(c)the surface temperature of the steel;(d)the surface temperature of the cork.Thermal conductivity of the steel = 52W/mKThermal conductivity of the cork = 0.04W/mKInside surface heat transfer coefficient = 15W/m2KOutside surface heat transfer coefficient = 10W/m2K(3)Fresh water at 65C flows through a 40m length of steel pipewhich has a bore of 50mm and a thickness of 10mm. Theambient temperature of the air is 20C. A 30mm layer ofinsulation is added to the pipe. Calculate the reduction inheat transfer rate resulting from the addition of theinsulation.Thermal conductivity of the steel = 52W/mKThermal conductivity of the insulation = 0.17W/mKInside surface heat transfer coefficient = 1136W/m2KOutside surface heat transfer coefficient from the pipe =13W/m2KOutside surface heat transfer coefficient from the insula-tion = 9.7W/m2K(4)A steel pipe with an internal diameter of 100mm and a wallthickness of 10mm, carries dry saturated steam at 8 bar, andis covered with a 12.5mm thickness of cork. A layer ofmoulded polystyrene, with an outer surface temperature of26C, covers the cork. The heat loss from the pipe is100W/m length. Calculate:(a)the thickness of the moulded polystyrene;(b)the outside temperature of the steel pipe.Key pointWhen taking loge, values canbe radii or diameters,mmorm.Thermodynamics111Thermal conductivity of the polystyrene = 0.01W/mKThermal conductivity of the steel = 450W/mKThermal conductivity of the cork = 0.04W/mKInside surface heat transfer coefficient = 15W/m2K(5)A steam pipe, 80m long, is lagged with two differentmaterials, each of thickness 50mm, and carries dry sat-urated steam which enters the pipe at 12 bar at a rate of540kg/h. The pipe is 120mm diameter with a wall thicknessof 10mm, and the inner heat transfer coefficient is negligible.If the ambient temperature is 16.5C, calculate:(a)heat loss from the pipe per hour;(b)dryness fraction of steam at the pipe exit;(c)interface temperature between the two layers ofinsulation.Coefficient of thermal conductivity of the pipe = 55W/mKCoefficient of thermal conductivity of the inner lagging =0.075W/mKCoefficient of thermal conductivity of the outer lagging =0.15W/mKOuter heat transfer coefficient = 12W/m2K3Fluid mechanicsSummaryFluid mechanics is the study of the behaviour of liquids and gases, and particularly the forces thatthey produce. Many scientific disciplines have an interest in fluid mechanics. For example,meteorologists try to predict the motion of the fluid atmosphere swirling around the planet so thatthey can forecast the weather. Physicists study the flow of extremely high temperature gasesthrough magnetic fields in a search for an acceptable method of harnessing the energy of nuclearfusion reactions. Engineers are interested in fluid mechanics because of the forces that areproduced by fluids and which can be used for practical purposes. Some of the well-knownexamples are jet propulsion, aerofoil design, wind turbines and hydraulic brakes, but there arealso applications which receive less attention such as the design of mechanical heart valves.The purpose of this chapter is to teach you the fundamentals of engineering fluid mechanicsin a very general manner so that you can understand the way that forces are produced andtransmitted by fluids that are, first, essentially at rest and, second, in motion. This will allow youto apply the physical principles behind some of the most common applications of fluid mechanicsin engineering. Most of these principles should be familiar conservation of energy, Newtonslaws of motion and so the chapter concentrates on their application to liquids.ObjectivesBy the end of this chapter, the reader should be able to:?recognize some fluid properties and types of flow;?understand the transmission of pressure in liquids and its application to hydraulics;?use manometry to calculate pressures;?calculate hydrostatic forces on plane and curved submerged surfaces;?understand Archimedes principle and buoyancy;?employ the concept of continuity of flow;?define viscosity;?calculate pressure drops in pipe flow;?use Bernoullis equation to measure flow rate and velocity;?apply the momentum principle to liquids in jets and pipes.Fluid mechanics1133.1 Hydrostatics fluids at restThe first half of this chapter is devoted to hydrostatics, the study offluids at rest. It is a subject that is most commonly associated with civilengineers because of their interest in dams and reservoirs, but it isnecessary for mechanical engineers too as it leads on to the subject ofhydrodynamics, fluids in motion.What are fluids?Fluids are any substances which can flow. We normally think of fluidsas either liquids or gases, but there are also cases where solids such asfine powders can behave as fluids. For example, much of the ground inJapan is made up of fine ash produced by the many volcanoes whichwere active on the islands until quite recently. Earthquakes are stillcommon there and the buildings run the risk of not only collapsingduring the tremors but also sinking into the ground as the powdery ashdeposits turn into a sort of fluid due to the vibration. Nevertheless weshall only consider liquids and gases for simplicity, and most of the timewe shall narrow the study down even further to liquids because we canlook at the basic principles without the complications that apply to gasesbecause of their compressibility. There are only a few major differencesbetween liquids and gases, so let us have a look at them first.Liquids and gasesIt is easiest if we arrange the differences between liquids and gases asa double list (see Figures .6).LiquidsGasesFigure 3.1.1Liquids have afixed volumeFigure 3.1.2Gases expand tofill the containerFigure 3.1.3Liquids are difficultto compressFigure 3.1.4Gases are highlycompressiblehA114Fluid mechanicsFrom this list of differences it is plain to see that it is much easier to studyliquids, and so that is what we shall do most of the time since the basicprinciples of fluid mechanics apply equally well to liquids and gases.There is only one instance where liquids are more complicated to studythan gases and that is to do with the fact that liquids are much more dense.Pressure in liquidsThe drawback to this approach of concentrating on liquids is that liquidsare very dense compared with gases and so we do not have to go veryfar down into a liquid before the pressure builds up enormously due tothe weight of all the mass of liquid above us. This variation of pressurewith depth is almost insignificant in gases. If you were to climb to thetop of any mountain in the UK then you would not notice any differencein air pressure even though your altitude may have increased by about1000 metres. In a liquid, however, the difference in pressure is verynoticeable in just a few metres of height (or depth) difference. Anyonewho has ever tried to swim down to the bottom of a swimming pool willhave noticed the pressure building up on the ears after just a couple ofmetres. This phenomenon is, of course, caused by gravity which makesthe water at the top of the swimming pool press down on the waterbelow, which in turn presses down even harder on the ears. In order toquantify this increase of pressure with depth we need to look at the forcebalance on a submerged surface, so let us make that surface an ear drum,as shown in Figure 3.1.7Figure 3.1.5Liquids are notaffected by temperatureFigure 3.1.6Gases are verytemperature dependentFigure 3.1.7Water creating apressure on an ear drumFluid mechanics115We are dealing with gravitational forces, which always act vertically,and so we only need to consider the effect of any liquid, in this casewater, which is vertically above the ear drum. Water which is to eitherside of the vertical column drawn in the diagram will not have any effecton the pressure on the ear drum, it will only pressurize the cheek or theneck, etc.The volume of water which is pressing down on the ear drum is thevolume of a cylinder of height h, equal to the depth of the ear, and endarea A, equal to the area of the ear drum,Volume = hATherefore the mass of water involved isVolume density = ?hAwhere ? is the density in kg/m3and the weight of this water isMass gravity = ?ghAWe are interested in the pressure p rather than this force, so that we canapply the result to any shaped surface. This pressure will be uniformacross the whole of the area of the ear drum and we can thereforerewrite the force due to the water as pressure area. Hence:pA = ?ghACancelling the areas we end up with:p = ?gh(3.1.1)Since the area of the eardrum cancelled out, this result is not specific tothe situation we looked at; this equation applies to any point in anyliquid. We can therefore apply this formula to calculate the pressure ata given depth in any liquid in an engineering situation. There are twofurther important features that need to be stressed:?Two points at the same depth in the same liquid must be at the samepressure even if one of them is not directly underneath the full depth(Figure 3.1.8).Figure 3.1.8Pressure at aconstant overall depth isconstant116Fluid mechanics?The same pressure due to depth can be achieved with a variety ofdifferent shaped columns of a liquid since only the vertical depthmatters (Figure 3.1.9).Pressure headWe can relate a liquids pressure to the height of a column of that liquidwhether there really is a column there or not. We could be producing thepressure with a pump, for example, but it can still be useful to talk interms of a height of liquid since this is a simple measurement which iseasier to understand and visualize than the correct units of pressure(pascals or N/m2). This height can be calculated by rearrangingEquation (3.1.1) to giveh = p/?gand it is known as the pressure head or the static head (since it refersto liquids at rest). The idea of head comes from the early Britishengineers who built canals and reservoirs, and realized that the amountof pressure or even power they could get from the water depended onthe vertical height difference between the reservoir surface and the placewhere they were working. The idea was taken up by the steam engineersof the Victorian era who talked about the head of steam they couldproduce in a boiler, and it is such a useful concept that it is still usedtoday even though it sounds old fashioned.In order to get a better understanding of the meaning of a head, andto gain practice in converting from head to pressure, we shall now lookat ways of using the height of a column of liquid to measurepressure.ManometryManometry is the measurement of pressure using columns of liquid,although more modern electronic pressure measurement devices oftenalso get called manometers. Liquid manometers are still widely used forpressure measurement and so this study is far from being of justhistorical interest. They are used in a great many configurations, so thefour examples we shall look at here are just illustrations of how to goabout calculating the conversions from a height of liquid in metres to apressure in pascals.Figure 3.1.9Pressure onlydepends on vertical depthhPXAA1HMeasuring liquidManometer tubePipeWorking liquidFluid mechanics117Piezometer tube (or simple manometer tube)(Figure 3.1.10)The pressurized liquid in the horizontal pipe rises up the vertical glasstube until the pressure from the pipe is balanced by the pressure due tothe column of liquid, and the liquid comes to rest. At that point thepressure head is simply the height of the liquid in the tube, measuredfrom the centreline of the pipe. The pressure in the pipe can be foundfrom the formulap = ?ghwhere ? is the density of the liquid filling the pipe and the manometertube. This is a beautifully simple device that is inherently accurate; asmentioned earlier it is only the vertical height that matters so anyinclination of the tube or any variation in diameter does not affect thereading so long as the measuring scale itself is vertical. In practice thepiezometer tube is limited to measuring heads of about 1 metre becauseotherwise the glass tube would be too long and fragile.U-tube manometer (Figure 3.1.11)For higher pressures we can use a higher density liquid in the tube.Clearly the choice of liquids must be such that the liquid in the tube doesnot mix with the liquid in the pipe. Mercury is the most commonly usedliquid for the manometer tube because it has a high density (relativeFigure 3.1.10A piezometertubeFigure 3.1.11A U-tubemanometer118Fluid mechanicsdensity of 13.6, i.e. mercury is 13.6 times denser than water) and it doesnot mix with common liquids since it is a metal. To prevent it escapingfrom the manometer tube a U-bend is used.Note that in the diagram the height of the mercury column is labelledas x and not as h. This is because the head is always quoted as the heightof a column of the working liquid (the one in the pipe), rather than themeasuring liquid (the one in the manometer tube). We therefore need toconvert from x to obtain the head of working liquid that would beobtained if we could build a simple manometer tube tall enough. Tosolve any conversion problem with manometers it is usually best towork from the lowest level where the two liquids meet, in this casealong the level AA?.Pressure at A is due to the left-hand column sopA= ?mgxPressure at A? is partly due to the right-hand column and partly due tothe pressure in the pipe, sopA?= ?wlgH + pwlWe can interpret the pressure in the pipe as a pressure head using pwl=?wlghwl.Now we know that the pressure in a liquid is constant at a constantdepth, so the pressure at A must equal the pressure at A? just inside themercury. Therefore?mgx = ?wlgH + ?wlghwlTo simplify this and find the pressure head:hwl= (?m/?wl)x H metres of the working liquid(3.1.2)Example 3.1.1A U-tube manometer containing mercury of density13600kg/m3is used to measure the pressure head in a pipecontaining a liquid of density 850kg/m3. Calculate the head inthe pipe if the reading on the manometer is 245mm and thelower meniscus is 150mm vertically below the centreline ofthe pipe.The set-up is identical to the manometer shown in Figure3.1.11 and so we can use Equation (3.1.2) directly. Remem-ber to convert any measurements in millimetres to metres.Head h = (13600/850) (245/1000) 150/1000= (16 0.245) 0.15= 3.92 0.15= 3.77mh h12AirAHA1X12MercuryFlexible leadsFlow ofworkingliquidFluid mechanics119Differential inverted U-tube manometerIn many cases it is not just the pressure that needs to be measured, it isthe pressure difference between two points that is required. This canoften be measured directly by connecting a single manometer to the twopoints and recording the differential head, as shown in Figure 3.1.12.Since it is the working liquid itself that fills the manometer tubes andthere is no separate measuring liquid, the head difference is givendirectly by the difference in the heights in the tubes (h1 h2). In thiscase the difference is limited again to about 1 metre because of the needfor a glass tube in order to see the liquid levels.Differential mercury U-tube manometer(Figure 3.1.13)To make it possible to record higher differential pressures, again we canuse mercury for the measuring liquid, giving a device which is by far themost common form of manometer because of its ability to be used onvarious flow measuring devices.Again we tackle the problem of converting from the reading x into thehead difference of the working liquid (h1 h2) by working from thelowest level where the two liquids meet. So we start by equating thepressures at A and A? (i.e. at the same depth in the same liquid).Pressure at A is equal to the pressure at point 1 in the pipe plus thepressure due to the vertical height of the column of working liquid in theleft-hand tube: p1+ ?wlgH.Figure 3.1.12Differentialinverted U-tube manometerFigure 3.1.13Differentialmercury U-tube manometer120Fluid mechanicsPressure at A? is equal to the pressure at point 2 in the pipe plus thepressure due to the vertical height of the short column of working liquidsitting on the column of mercury in the right-hand tube:p2+ ?wlg(H x) + ?mgxRewriting the pressure terms to get heads h1and h2, and equating thepressures at A and A? we get:?wlgh1+ ?wlgH = ?wlgh2+ ?wlg(H x) + ?mgxCancel g because it appears in all terms and cancel the term ?wlgHbecause it appears on both sides.?wlh1= ?wlh2+ ?mx ?wlxFinally we haveh1 h2= (?m/?wl 1) x(3.1.3)This equation is well worth learning because it is such a common typeof manometer, but remember that it only applies to this one type.Example 3.1.2A mercury U-tube manometer is to be used to measure thedifference in pressure between two points on a horizontalpipe containing liquid with a relative density of 0.79. If thereading on the manometer scale for the difference in height ofthe two levels is 238mm, calculate the head difference andthe pressure difference between the two points.We can use Equation (3.1.3) directly to solve this problemand give the head difference, but remember to convertmillimetres to metres (divide by 1000) and convert relativedensity to real density (multiply by 1000kg/m3).Head difference = (13600/790) 1 238/1000= (17.215 1) 0.238= 16.215 0.238= 3.86m of the pipeline liquidThe pressure difference is found by using p = ?gh andremembering that the density to use is the density of theliquid in the pipeline; once we have converted from x to h inthe first part of the calculation then the mercury plays nofurther part.Pressure difference = 790 9.81 3.86= 29909 PaAFFA APFluid mechanics121Hydrostatic force on plane surfacesIn the previous section we looked at the subject of hydrostaticpressure variation with depth in a liquid, and used the findings toexplore the possibilities for measuring pressure with columns ofliquids (manometry). In this section we are going to extend this studyof hydrostatic pressure to the point where we can calculate the totalforce due to liquid pressure acting over a specified area. One of themain reasons that we study fluid mechanics in mechanical engineeringis so that we can calculate the size of forces acting in a situationwhere liquids are employed. Knowledge of these forces is essential sothat we can safely design a range of devices such as valves, pumps,fuel tanks and submersible housings. Although we shall not look at allthe many different situations that can arise, it is vital that youunderstand the principles involved by studying a few of the mostcommon applications.HydraulicsThe first thing to understand is the way that pressure is transmitted influids. Most of this is common sense but it is worthwhile spelling it outso that the most important features are made clear.Look at Figures 3.1.14 and 3.1.15. In Figure 3.1.14 a short solid rodis being pushed down onto a solid block with a force F. The cross-sectional area of the rod is A and so a localized pressure ofP = F/Ais felt underneath the base of the rod. This pressure will be experiencedin the block mainly directly under the rod, but also to a much lesserextent in the small surrounding region. It will not be experienced in therest of the solid block towards the sides.Now look at Figure 3.1.15 where the same rod is used as a piston topush down with the same force on a sealed container of liquid. Theresult is very different because the pressure ofP = F/Awill now be experienced by all the liquid equally. If the container were tospring a leak we know that the liquid would spurt out normal to thesurface that had the hole in it. If the leak were in the top surface of thecontainer then the liquid would spurt upwards, in completely the oppositedirection to the force that is being applied to the piston. This means thatthe liquid was being pushed in that upwards direction and that can onlyhappen if the pressure acts normally to the inside surface.This simple imaginary experiment therefore has two very importantconclusions:?Pressure is transmitted uniformly in all directions in a fluid.?Fluid pressure acts normal (i.e. at right angles) to any surface that ittouches.These two properties of fluid pressure are the basis of all hydraulicsystems and are the reason why car brakes work so successfully. TheFigure 3.1.14Force applied toa solid blockFigure 3.1.15Force applied toa liquidEqual volumes swept outsfFArea aArea Ad122Fluid mechanicsforce applied by the drivers foot to the small cross-section piston andcylinder produces a large pressure in the hydraulic fluid that completelyfills the system. This large pressure is transmitted along the hydraulicpipes under the car to the larger area pistons and cylinders at the wheelswhere it produces a large force that operates the brakes themselves. Theforce on the piston faces is at right angles to the face and thereforeexactly in the direction where it can have most effect.The underlying principle behind hydraulics is that by applying asmall force to a small area piston we can generate a large pressure in thehydraulic fluid that can then be fed to a large area piston to produce anenormous force. The reason that this principle works is that thehydraulic fluid transmits the applied pressure uniformly in alldirections, as we saw above.It sometimes seems as though we are getting something for nothing inexamples of hydraulics because small, applied forces can be used toproduce very large output forces and shift massive objects such as cars onjacks. Of course we cannot really get something for nothing and thepenalty that we have to pay is that the small piston has to be replaced by apump which is pushed backwards and forwards many times in order todisplace the large volume of fluid required to make the large piston moveany appreciable distance. This means that the small force on the drivingpiston is applied over a very large distance (i.e. many times the strokelength of the pump) in order to make the large force on the big pistonmove through one stroke length, as illustrated in Figure 3.1.16.The volume of hydraulic fluid expelled by the small piston in onestroke is given by:V = sawhere s and a are the stroke length and area of the small pistonrespectively.The work done by the piston during this stroke is given by:Workin= force distance= fsThis volume of fluid expelled travels to the large cylinder, whichmoves up by some distance d such that the extra volume in the cylinderis given by:V = dAFigure 3.1.16A simplehydraulic systemFluid mechanics123The work done on the load on the large piston is given by:Workout= FdNow the volume expelled from the small cylinder is the same as thevolume received by the large cylinder, because liquids are incompress-ible for all practical purposes, therefore:V = dA = sa and hence d = sa/ASo Workout= Fsa/A = Psa = fs = Workin. (Note: pressure is uniform soP = f/a = F/A.)In practice there would be a slight loss of energy due to friction andso it is clear that hydraulic systems actually increase the amount of workto be done rather than give us something for nothing, but their bigadvantage is that they allow us to carry out the work in a manner whichis more convenient to us.Example 3.1.3A small hydraulic cylinder and piston, of diameter 50mm, isused to pump oil into a large vertical cylinder and piston, ofdiameter 250mm, on which sits a lathe of mass 350kg.Calculate the force which must be applied to the small pistonin order to raise the lathe.The pressures in the two cylinders must be equal and soP = f/a = F/AWhere the lower case refers to the small components and theupper case refers to the large components. We are trying tofind the small force f and we do not need to calculate P, sothis equation can be rearranged:f = Fa/AThe large force F is equal to the mass of the lathe multipliedby the acceleration due to gravity, i.e. it is the lathes weight.The two areas do not need to be calculated because the ratioof areas is equal to the square of the ratio of the diameters.Note that we do not need to convert the millimetres to metresin the case of a ratio. ThereforeThe force on the small piston = f = (350 9.81) (50/250)2= 137.3 NPressure on an immersed surfaceWe now need to look at fluid forces in a more general way. Suppose thatyou were required to design a watertight housing for an underwatervideo camera that is used to traverse up and down the legs of a giant oilrig looking for structural damage, as shown in Figure .2m0.4m300mSea waterdensity1030 kg/m3ydyFhdFW124Fluid mechanicsIn order to specify the thickness, and hence the strength, of thehousing material, you would need to know the maximum force that eachface of the housing would be likely to experience. This means that thepressure on the camera at maximum depth would need to be known,using Equation (3.1.1)p = ?ghThe maximum pressure on the camera is therefore:pmax= 1030 9.81 300 = 3031kPaThe total force on one of the large faces of the camera housing wouldthen be equal to this pressure times the area of the face.F = 3031kPa (0.2 0.4)m2= 242.5kNThis is clearly a very simple calculation and the reason why we do nothave to employ anything more complicated is that the dimensions of thecamera housing are tiny compared with the depth. This means that we donot need to consider the variation of pressure from top to bottom of thehousing, or the fact that the camera might not be in an upright position.This is therefore a very special solution which would not apply tosomething like a lock gate in a shipping canal, where the hydrostaticpressure is enormous at the bottom but close to zero at the top of thestructure close to the surface of the liquid. We must look a little furtherto find a general solution that will accurately predict the total force inany situation, taking into account the variation of all the factors.Consider the vertical rectangular surface shown in Figure 3.1.18; weneed to add up all the pressure forces acting over the entire area in orderto find the total force F. This means that we will have to carry out anintegration, and so the first step is to identify a suitable area element ofintegration.We know that pressure varies with depth, but it is constant at aconstant depth. Therefore if we use a horizontal element with aninfinitesimal height dy, we can treat it just like the underwater cameraabove and say that the pressure on it is a constant.Figure 3.1.17An inspectionsystem on an oil rigFigure 3.1.18Finding the totalforce on a submerged planeydyFDWhFluid mechanics125The pressure at a depth y is:p = ?gyHence the small force dF is given by (pressure area)dF = (?gy) (w dy)The total force is now found by integrating from top to bottom.F = ?gw?h0y dyF = ?gwh2/2This is a final answer for this particular problem but we can interpret itin a more meaningful way asF = (?gh/2)(wh)Any force can be thought of as a pressure times an area, so by taking outthe total area of the flat rectangle wh we must be left with a meanpressure as the other term. Therefore ?gh/2 must be an average value ofpressure which can be thought to act over the total area. In fact it is thepressure which would be experienced half way down the rectangle, i.e.at the centroid or geometrical centre.Therefore:F =p A(3.1.4)where p is the pressure at the centroid.It turns out that this expression is completely general for a flat surfaceand we could apply it to triangles, circles, etc.Location of the hydrostatic forceHaving calculated the size of the total hydrostatic force it would be anadvantage now if we could calculate where it acts so that we could treatfluid mechanics as we would solid mechanics. The total force wouldthen be considered to act at a single point, rather like the distributedweight of a solid body that is taken to act through the centre of gravity.This corresponding single point for a fluid force is the centre of pressure(Figure 3.1.19). For the case of the vertical rectangle with one edgealong the surface of the liquid, as used above, this can be found quiteeasily.Again we need to use integration, but this time we are interested intaking moments because that is the way in which we generally locate theposition of a force. We will use the same element of integration as in thefirst case, and will consider the small turning moment dT caused by thesmall force dF about the top edge.dT = y dF= y(?gy)(wdy)Figure 3.1.19Finding thecentre of pressurehdR4mF1F2Gate126Fluid mechanicsTherefore integratingT = ?gw?h0y2dy= ?gwh3/3This is the total torque about the top edge due to the hydrostatic force.We could also have calculated it by saying that it is equal to the totalforce F (calculated earlier) multiplied by the unknown depth D to thecentre of pressure.ThereforeT = (?gwh2/2)DBy comparison with the expression for T found above, it can be seenthatD = 2h/3Again it must be stressed that this result applies only to the situationfound in such devices as lock gates; it would not apply to any othershape or any other arrangement of a rectangle. Nevertheless it is alwaystrue that the centre of pressure is lower than the centroid of theimmersed surface. To understand this, consider the predicament of theunfortunate waiter shown in Figure 3.1.20; someone has stacked thepots very unevenly on the left tray so that there is a linear distributionfrom one end to the other. Where should the waiter support the twotrays?The answer for the evenly stacked tray is easy he should support itin the middle. The other tray must be supported closer to the heavilystacked end, and in fact the exact position is two-thirds of the way fromthe lightly stacked end. This is just the same sort of situation as the lockgate, but turned through 90 so that the load due to the water increaseslinearly from the top to the bottom. If we had to support the gate witha single horizontal force then we would need to locate it two-thirds ofthe way down, showing that this must be the depth at which all the forcedistribution due to the water appears to act as a single force.Example 3.1.4(a)The maximum resultant force that a lock gate (Figure3.1.21) can safely withstand from hydrostatic pressure is2MN. The lock gate is rectangular and 5.4m wide. If theheight of water on the lower side is 4m, how high canthe water be allowed to rise on the other side?(b)When this depth is achieved, at what height above thebottom of the gate does the resultant force act?(a)Resultant force R is F2 F1= 2 106So F2= F1+ 2 106Figure 3.1.20Also finding thecentre of pressureFigure 3.1.21A side view of alock gateFluid mechanics127Now F1= mean pressure area= (?g4/2) (4 5.4)= 1000 9.81 2 4 5.4= 423.8kNTherefore F2= 2423800NWe could also express F2as (?gh/2) (h 5.4)and so 1000 9.81 5.4 h2/2 = 2423800giving h = 9.57m(b)Take moments about the base of the gate: the totalmoment due to the water trying to push the gate over is2 106 d, but this could also be calculated from theindividual moments due to the forces F1and F2.Therefore2 106 d = (F2 9.57/3) (F1 4/3)= (2423800 9.57/3) (423800 4/3)which finally givesd = 3.59mProperties of some common fluidsFluidDensity?kg/m3RelativedensityRDDynamic viscosity?Pa s or kg/m/sAir1.31.3 1031.85 105Water100010.001Mercury1360013.61.55 103Mineral oil9000.98 104Hydrostatic forces on curved surfacesIn the previous section we found out how to calculate the totalhydrostatic force acting on any immersed flat surface, using theequationF =p AWe now have to consider the way to calculate the force acting on acurved surface, because many engineering applications such as fuelDFBC128Fluid mechanicstanks, pipes and ships involve shapes which cannot be constructed fromflat surfaces. Clearly the simple equation above cannot be used withoutsome modification because we need to take into account the fact thatpressures will act in different directions at different points on a curvedsurface. (Hydrostatic pressure always acts perpendicularly to theimmersed surface, so as the surface curves around then the direction ofthe perpendicular must also change.)This sounds as though we are going to need to employ some fairlycomplicated integration to add up the effect of the variation of pressurewith depth and direction, but fortunately there are some short cuts wecan take to make this into quite a simple problem.Resolving the force on a curved surface(Figure 3.1.22)The key to this simple treatment is the resolution of the total force intohorizontal and vertical components which we can then treat completelyseparately. Suppose we have the problem of calculating the totalhydrostatic force acting on a large dam wall holding the water back ina reservoir.We are looking for the single force F which represents the sum of allthe little forces acting over all the dam wall. We can find this if we cancalculate separately the horizontal and vertical forces acting on the walldue to the water. Let us begin with the vertical force.Vertical force componentThe vertical force caused by a static liquid which has a free surface opento the atmosphere results solely from gravity. In other words, thevertical force on this dam wall is simply the weight of the water pressingdown on it. Clearly we only need to consider any water which is directlyabove any part of the wall, i.e. in the volume BCD, since gravity alwaysacts vertically. Any water beyond BC only presses down on the bed ofthe reservoir, not on the wall.Fvertical= weight of water W = (volume BCD) ? gCalculation of the volume BCD may seem complicated but inengineering the shapes usually have clearly defined profiles such asellipses, parabolas or circles, which greatly simplify the problem.Horizontal force componentThe horizontal force component is what is left of the total force once wehave removed the vertical component. It is therefore exactly the same asthe force acting on a flat vertical wall of the same height and width. Allwe need to do then is calculate the force which would act on animaginary vertical wall erected along BC, using the method developedin the previous section.Fhorizontal=p AFigure 3.1.22Forces on acurved surface?FhorizontalFverticalFluid mechanics129Total force (Figure 3.1.23)Once the two components have been found it is a simple matter tocalculate the single total force acting on the dam wall by recombiningthem:Ftotal=?(Fhorizontal2+ Fvertical2)It is also possible to calculate the direction of the total force to thehorizontal or vertical:? = tan1(Fvertical/Fhorizontal)Example 3.1.5Fuel of relative density 0.8 is stored in a reservoir which is atank of overall depth 5m. One end of the tank is composed oftwo sections: a flat vertical plate of width 1.5m and height3m, and below that is a curved plate that is a quadrant of ahorizontal cylinder of radius 2m. The two plates are weldedtogether so that the curve bulges into the reservoir. If the tankis full to the brim, calculate the total liquid force on the curvedplate.First of all, we shall calculate the vertical force pressingdown on the curve. This is the weight of fuel directly abovethe curve and so the first step is to work out the volume of thisliquid. The curve protrudes into the tank by a distance of 2mhorizontally, i.e. its radius. Therefore the volume is therectangular volume5 1.5 2 = 15m3minus the volume of the quadrant? 22 1.5/4 = 4.712m3Hence the total volume over the curve is 10.288m3and theweight pressing down is4.712 0.8 1000 9.81 = 36.98kNNow we shall calculate the horizontal force acting on thecurve. This is the force which would act on a flat vertical plateof the same width and height as the curved plate. Thereforethis force is the product of the flat plate area and the meanpressure acting on it:(1.5 2) (0.8 1000 9.81 3 + 2/2) = 94.18kNNote that the mean pressure is calculated half way down theflat plate that replaces the curved plate. The top of this isalready at a depth of 3m and so the total depth to the centroidworks out to be 4m.Figure 3.1.23Rectangle offorcesCDBUpthrustFhFhFvFv130Fluid mechanicsWe have now worked out the vertical and horizontalcomponents of the hydrostatic thrust on the curved plate. Itsimply remains to combine them using Pythagoras theoremto find the resultant force F.F =?(36.982+ 94.182) = 101.2kNUpthrustSometimes it is necessary to calculate the total force on a curved surfacewhich is arranged as in Figure 3.1.24.In this case the small pressure forces all have an upwards component,unlike the example on the dam wall. It would seem that we can nolonger use the simplification of calculating the vertical force componentfrom the weight of liquid directly above the curved surface because,clearly, there is no liquid directly above to produce any weight.However, suppose that the curve had not been there and so the endwall was simply a flat surface; the liquid would then occupy the extravolume BCD, and this liquid would be supported by the liquidunderneath the curve BC. The liquid beneath BC must therefore becapable of exerting an upwards vertical force to balance the weight ofthe liquid that we have imagined to be filling the volume BCD. Hencethe vertical force on the real curved surface BC is an upthrust whosemagnitude is equal to the weight of the liquid which could be put intovolume BCD.This type of problem is therefore simply the inverse of the problemconcerning the dam wall, and the calculation method is identical exceptthat the vertical force will be upwards.Archimedes principleImagine that we now have two surfaces joined back to back to form thehull of a ship (Figure 3.1.25).The total force on the left side of the hull can be split up into ahorizontal component and a vertical component, as can the total force onthe right side. Each vertical component is an upthrust equal to theweight of liquid which could be put into half of the hull, up to theoutside water level. Each horizontal component is the force whichwould act on a flat vertical wall with the same area as a side projectionof the hull.If we are interested in the total force on the whole ship, then the twohorizontal components can be ignored because they are of equalmagnitude and opposite direction, so they cancel each other out. Thetotal force on the ship is therefore simply the sum of the two upthrusts,each one of which is equal to the weight of water which would fit intoone half of the hull up to the waterline. In other words:The upthrust on an immersed object is equal to the weight of liquiddisplaced.This is known as Archimedes principle after the famous Greekphilosopher who is said to have discovered it. It shows why large shipsFigure 3.2.24Upthrust on asubmerged objectFigure 3.1.25Forces on aships hullFluid mechanics131made out of very dense materials such as steel can nevertheless float ifthey are made large enough to displace a sufficient volume of water,contrary to the belief which was popularly held at one time that shipscould only be made from materials such as wood which were less densethan water. It is worth noting that large crowds attended the launchingof the first steel-hulled ship built by Brunel, fully expecting to witnessa disaster caused by building it from a material which would notfloat.It is also worth noting that for objects such as submarines whichbecome completely submerged and can go to great depths, there is noincrease in the upthrust with depth. Once a submarine is completelyunder the surface of the water, the upthrust does not get any bigger nomatter how deep the vessel may dive since it only depends on the weightof water displaced.Example 3.1.6A crane is to lower a vertical cylindrical pillar, of diameter1.2m, into position on a plinth submerged in water. The pillarhas a mass of 5 tonnes. What will be the tension experiencedin the supporting cable when the lower end of the pillar issubmerged to a depth of 2.3m?We need to calculate the weight of water displaced by thepartly submerged pillar in order to find the upthrust and hencecalculate the resultant tension in the support cable. Thestarting point is to calculate the volume of the pillar that issubmerged. This is the volume of a cylinder of radius 0.6mand length 2.3m.Volume of pillar submerged = ?0.62 2.3 = 2.60m3Weight of water displaced = 2.60 1000 9.81= 25.506kNThe tension in the cablewith the pillar in air = 5 1000 9.81= 49.050kNHence the resultant tension in the cable with the pillar partlysubmerged is:49.050 25.506 = 23.54kNBuoyancyThis phenomenon of solid objects being able to float is part of a largersubject area known as buoyancy that includes examples of submergedobjects which are not allowed to float but nevertheless experience abuoyancy force because of a surrounding liquid. It is one of the mostimportant subjects studied by marine architects because it decides thestability of a ship. It can also become very complex, but it is worthtaking a quick look at some of the main features.?uBGWGB132Fluid mechanicsThe upthrust, or buoyancy force, is a summation of all the smallupward forces acting on an immersed object. The usefulness of thissummation lies in being able to think of the upthrust as a single forceacting at a single point. The location of this single point must be thecentre of gravity of the displaced liquid since only then can the upthrustfully cancel out the lost downward force. The point at which thebuoyancy force acts is called the centre of buoyancy.Stability of a floating bodyHave you ever wondered why the passenger basket on a hot air balloonis suspended underneath and not simply strapped to the top of theballoon? After all, most hot air balloons are used for sightseeing and abasket on the top would give much better views.Consider the balloon shown in the left-hand diagram of Figure 3.1.26.The balloon floats because the hot air inside it is less dense than the coldair surrounding it, giving rise to a buoyancy force acting upwardsthrough B. When this force equals the total weight of the balloon andbasket, acting through the centre of gravity G, the balloon will float ata constant altitude. As the wind changes and the occupants of the basketmove around, the balloon will rock through a small angle ?. Since thecentre of buoyancy is higher than the centre of gravity, any angulardisplacement produces a turning moment which acts to restore theballoon to an upright position. Such an arrangement is said to be instable equilibrium.Now look at the bizarre case in the right-hand diagram. The buoyancyforce again equals the weight, but here any angular displacement causesa turning moment which makes the basket topple over. The reason forthis is that the centre of buoyancy B is below G. The situation is knownas unstable equilibrium.Something very similar applies to ships, but there are cases wherestable equilibrium can be achieved even where the centre of buoyancyis below the centre of gravity. This occurs because the shape of theFigure 3.1.26Two hot airballoons which one is safe?GBGMBDensity2800 kg/m31.82mDensity800 kg/m3Manometertube0.3mPipeFluid mechanics133displaced water alters as the ship rocks and so the centre of buoyancymoves sideways in the same direction as the ship is leaning. Thereforethe line of action of the buoyancy force also moves to the side of theship which is further down in the water, and the buoyancy force tries tolift the ship back to the upright position.Whether or not the restoring moment is enough to make the shipstable depends on the position of the point where the line of action of thebuoyancy force crosses the centreline of the ship, known as themetacentre, M (Figure 3.1.27).The distance between G and M is known as the metacentric height.If M is above G then the metacentric height is positive and the shipis in stable equilibrium.If G is above M then the metacentric height is negative and the shipis in unstable equilibrium. This is the situation which led to the sinkingof King Henry VIIIs flagship, the Mary Rose, off Portsmouth. This hadsailed successfully for a number of years and was just stable as it castoff on its fateful last voyage, even though an unusually large shipmentof weapons and soldiers had raised the centre of gravity to danger level.Finally, when the soldiers crowded up onto deck for a last glimpse ofland as the ship put out to sea, the centre of gravity rose so high that thefirst big wave they encountered away from the shelter of the harbourcaused the ship to topple completely over.Problems 3.1.1(1)Find the height of a column of water which will produce apressure equal to that of the atmosphere.patmosphere= 101.4kPa(2)Find the equivalent height to Problem 1 for a column ofmercury.(3)Referring to Figure 3.1.28, find:(a)the pressure head in the pipe;(b)the pressure in the pipe;Figure 3.1.27Stability of ashipFigure 3.1.28A U-tubemanometer0.7mPAPipeXZerolevelScale134Fluid mechanics(4)Find the difference in pressure head between two points ona horizontal pipe containing water if a mercury U-tubedifferential manometer gives a reading of 200mm.(5)What is the pressure difference between the two points inProblem 4?(6)A mercury U-tube manometer indicates a reading of135mm when connected to a pipeline at points A and B,both at the same level but at some distance apart. If thepipe contains oil of density 800kg/m3, what is the pressuredifference between A and B?(7)A pipe contains water at a pressure of pAwhich isequivalent to a head of 150mm of water (Figure 3.1.29).The pressure recorded on the manometer filled with liquidof density 2800kg/m3gives a scale reading of x on the rightside, with the left-hand level on the zero of the scale.Calculate x.(8)If now the pressure pAincreases to 2.0kPa, find the newvalue of the height reading for the right-hand side of themanometer, assuming the scale is not moved.(9)In a hydraulic jack a force is applied to a small piston to liftthe load on a large piston. For a hydraulic jack which has asmall piston of diameter 15mm and a large piston ofdiameter 200mm, determine the force required to lift a carof mass 1 tonne.(10)A hydraulic testing machine is designed to exert a max-imum load of 0.5MN and utilizes a hand-operated pump.The hand lever itself has a ratio of 8:1 between the forceoutput and the force exerted by the hand. The leveroperates a piston of 20mm diameter. The test head on themachine is operated by a hydraulic piston of 300mmdiameter. The two pistons are connected by a hydraulicpipe and the whole system contains a hydraulic oil. Formaximum load, determine the pressure in the hydraulic oiland the force which must be applied to the lever by hand.(11)A tank 1.5m high, 1m wide and 2.5m long is filled with oilof relative density 0.9. Calculate the total force acting on:(a)one of the small sides;(b)one of the large sides;(c)the base.(12)A rectangular lock gate 3.6m wide can just withstand aresultant force of 1MN. If the depth of water on the lowerside is 3m, to what depth can the water on the other side beallowed to rise?(13)Calculate the hydrostatic thrust acting on the large side of afish tank of length 2.8m and height 1m if the water is 85cmdeep.If this side is hinged along its bottom edge so that it canbe swung forward and down for cleaning, calculate thehorizontal force experienced by a fastener at the top edgewhen it is holding the side in place and the tank is filled asabove.(14)Find the resultant hydrostatic force on two vertical platesused as gates to two separate pipes leading from aFigure 3.1.29A U-tubemanometer3m10m1mWindow1.5m0.6m0.6mG3mPivot0.9m10m2.4mFluid mechanics135reservoir. In each case the centre of the plate is 1.2m belowthe surface of the water:(a)a square plate of side 1.8m;(b)a circular plate of diameter 1.8m.(15)A square section, open irrigation channel of width 0.85m isnormally sealed at the outlet end by a vertical square flapwhich will swing downwards about an axis along the bottomedge of the channel when the hydrostatic torque is greaterthan 420Nm. To what depth can the channel be filled beforethis flap opens and releases the water to the fields?(16)A swimming pool is to have an underwater windowconsisting of a 10m length quadrant, of radius 1m, asshown in Figure 3.1.30. Calculate the magnitude anddirection of the resultant hydrostatic thrust on the window.(17)A sluice gate (Figure 3.1.31) consists of a quadrant of acylinder of radius 1.5m, pivoted so that it can be rotatedupwards to open. Its centre of gravity is at G, its mass is6000kg and its length (into the paper) is 3m. Calculate:(a)the magnitude of the resultant force on the gate due tothe water;(b)the turning moment required to start to lift the gate.(18)A 10m deep dolphin pool is to be fitted with an observationtunnel on the horizontal base of the pool so that visitors cansee the dolphins from underneath (Figure 3.1.32). Thetunnel is made from plate glass panels of radius 2.4m andwidth 0.9m. If the pool is filled with seawater of relativedensity 1.06, calculate the magnitude and direction of thehydrostatic thrust on one panel.(19)A cruise liner is to be fitted with a hemispherical glassobservation window, which will be let into the side of the hullbelow the waterline. The radius of the hemisphere will be2.6m and its top edge will be 3m below the water surface.If the sea water has a density of 1058kg/m3, calculate thehorizontal and vertical hydrostatic forces acting on thewindow.(20)A tank of water of total mass 6kg stands on a set of scales.An iron block of mass 2.8kg and relative density 7.5 islowered into the water on the end of a fine wire hangingfrom a spring balance. When the block is completelyimmersed in the water, what will be the reading on thescales and on the balance?3.2Hydrodynamics fluids inmotionThis section deals with hydrodynamics fluids in motion. There are twoimportant concepts that apply here: conservation of energy andNewtons second law. Both of these will be familiar to the reader fromearlier studies and so the treatment here concentrates on theirapplication to fluids. The section starts with a detailed description of thetypes of fluid flow in order to build an understanding of the way inwhich energy can be lost by a fluid to its surroundings.Figure 3.1.30Swimming poolwith windowFigure 3.1.31Sluice gateFigure 3.1.32A dolphin poolwith a viewing tunnelStreamlinePathline136Fluid mechanicsFluid flowMuch of fluid mechanics for engineers is concerned with flowingliquids: pumped flow of fuel and lubricants, flow of water throughgenerators, etc. To understand how we can analyse these flows we mustfirst be able to recognize different types of flow, and fortunately thereare only two important types. Flow of a fluid is generally eitherstreamlined or turbulent. The key to understanding the difference lies inremembering that the fluid is made up of molecules and we can look indetail at the way in which they move in addition to looking on a largescale at the way in which the fluid moves as a whole.Streamlined flow (Figure 3.2.1) is when a particle in the liquid can betraced and shown to move along a smooth line in the direction of flow.Suppose we could take a series of very high-speed photographs of asingle particle in the fluid and build up a multiple exposure record ofwhat the particle does. In streamlined flow we would see that theparticle followed exactly the line of flow of the liquid, as in thisillustration of a particle flowing along in a tube. In this case the line offlow of the fluid is known as a streamline because the individualparticles stream along it.Turbulent flow is when the individual particles do not follow anyregular path but their overall motion gives rise to the liquid flow. Theparticles are clearly being stirred around in the fluid and undergo manycollisions with their colleagues. As a result they are knocked sidewaysfrom the direction of flow, and sometimes may even travel against thedirection of flow for a short distance. Nevertheless the liquid in theexample shown below is still flowing in the same direction as that in theexample above and so we know that the particles must ultimately travelalong the tube from left to right. The route taken by the fluid at any pointis called a pathline. In the example in Figure 3.2.2 the pathline looksidentical to the streamline in Figure 3.2.1, but the difference is that theindividual particles do not follow it.The difference between the two extreme types of flow is rather likethe difference between taking a dog for a walk on a lead and off a lead.When the dog is on the lead it follows exactly the same route as itsowner but displaced slightly to one side, just like two adjacentmolecules in laminar or streamlined flow. When the dog is let off thelead on a country path it will race around exploring its surroundings,sometimes going back down the path for a short distance, but overall itfollows the same route as its owner. This is like turbulent flow.Figure 3.2.1Streamlined flowFigure 3.2.2Turbulent flowDyeDVFluid mechanics137Since these two diagrams look so similar and we can only tell thedetailed molecular pictures apart with the aid of a high-speed cameraconnected to a high power microscope, how can we predict when wewill get one kind of flow and not the other?Osborne ReynoldsThis question was the big thing on the mind of a Manchester scientistcalled Osborne Reynolds who became involved in the developmentwork for one of the greatest Victorian engineering projects of the latenineteenth century, Tower Bridge in London. At the time this wasconceived as an enormous advance in engineering terms since itinvolved the bridges roadway being divided into two halves whichcould be lifted like drawbridges at the entrance to a castle. The bearingsrequired for supporting the roadways as they were raised when a shipneeded to pass into the Pool of London were many times larger than anythat had been constructed up to that point for applications such asrailway locomotives. Suddenly engineers realized that they had no realidea how fluid bearings worked in detail, largely because they did notunderstand in detail how fluids flowed, and so nobody could design thenew giant bearings. This is where Reynolds came to the rescue,eventually producing a long equation which described how fluidbearings can generate enough pressure to keep the metal surfaces apart.He began, however, by carrying out some simple experiments on fluidflow.The apparatus he used was something like that shown inFigure 3.2.3.Reynolds filled the large tank with a range of liquids of differentdensities and viscosities and allowed them to flow at different rates byadjusting the valve at the end of the glass tube. He also could change theglass tube for others of different diameters. The clever part was to markthe flow by injecting a dye into the entrance of the glass tube via afunnel connected to a fine jet.Reynolds found that if the liquid velocity was low then the finestream of dye remained undisturbed all the way along the glass tube. Hehad discovered streamlined flow (Figure 3.2.4), because the fact that thedye did not get mixed up showed that the fluid itself was flowing veryFigure 3.2.3Reynoldsexperiments on flow138Fluid mechanicssmoothly. This type of flow is also known as laminar flow, from a Latinorigin which means that it is in distinct layers. Reynolds obtainedparticularly good results when the tube was of small diameter and theliquid was very viscous.If the liquid velocity was high, because the valve was opened wide,the dye was stirred up almost as soon as it left the jet on the end of thefunnel. This effect was strongest when the tube diameter was large andthe liquid had a low viscosity. This was turbulent flow (Figure 3.2.5)and the mixing was caused by the fact that the molecules themselveswere flowing along in a very agitated manner.In between these two extremes the transition from smooth dyestreams to stirred-up dye took place at different lengths along the glasstube as one type of fluid flow gave way to another. Reynolds managedto make sense of the different combinations of velocities, tubediameters, viscosities and even liquid densities (although density doesnot generally vary much from one liquid to another) by coming up withthe idea of a dimensionless quantity which determined what kind offlow could be expected. This is now known as the Reynolds number,given by:Re = ?vD/?(3.2.1)where:? = fluid densityv = fluid velocityD = tube diameter? = fluid viscosity.Streamlined flow occurs at low Reynolds numbers, while turbulent flowoccurs at high Reynolds numbers. The transition from streamlined toturbulent flow occurs at a Reynolds number of about 2000. Thistransition can be illustrated by looking at the results of measuring thedifferential pressure applied to the two ends of a pipe to produce anincreasing flow rate (like plotting voltage against current for anelectrical circuit) (Figure 3.2.6).Within the linear, streamlined region at low velocities the flow ratecan be doubled by doubling the pressure applied. However, within theturbulent region the flow rate can only be doubled by quadrupling thepressure. This gives us one of the big conclusions to be drawn fromReynolds work:Turbulent flow requires large applied pressures and that can lead tohigh energy losses.Figure 3.2.4Streamlined flowFigure 3.2.5Turbulent flowPressure dropLaminarflowTransition flowTurbulent flowFlow rateLarge energyloss regionSmall energyloss regionSpoilerFluid mechanics139This is a big generalization and sometimes turbulent flow is anadvantage (e.g. dishwashers use high velocity jets of water to createturbulent flow because the jets of swirling liquid achieve a bettercleaning action than a smooth jet of streamlined flow). Nevertheless itis usually advantageous to try to achieve as smooth a flow pattern aspossible. Hence there is great emphasis on streamlining of cars, forexample. Different definitions of Reynolds number are required toovercome the fact that airflow around a car is not the same as flow ina tube, but the principle is the same.Figure 3.2.7 shows the idea behind the spoilers which are attached tothe tailgate or boot of some cars.Example 3.2.1Liquid of density 780kg/m3and viscosity 0.125 Pa s isflowing along a pipe which has a diameter of 300mm. Findthe approximate flow velocity at which the flow will changefrom streamlined to turbulent.The transition from streamlined to turbulent flow takesplace approximately at a value of Reynolds number of 2000.Using Equation (3.2.1).?vD/? = 780 v 0.3/0.125 = 2000v = 2000 0.125/(780 0.3)= 1.07m/sFigure 3.2.6Pressure/flowcharacteristics for flow along apipeFigure 3.2.7The advantagesof streamliningAt= 0t= 1 secondV metresQQV1V2A1A2140Fluid mechanicsContinuityHaving studied the work of Reynolds we are now ready to apply someof our knowledge to the flow of real liquids along pipes since this is thesituation which is most important to mechanical engineers. For mostpractical applications the flow of liquids along pipes is turbulentbecause the combination of values which have to be put into Reynoldsnumber leads to it being well over 2000. For example, consider waterflowing along a pipe in your home. The density of water is 1000kg/m3and its dynamic viscosity is approximately 0.001 pascal seconds, asshown in the table of fluid properties in Section 3.1 (page 127). Togetherthese two terms account for a total of one million in Reynolds numberand so the velocity and diameter would need to be very small to bringthe final value down to less than 2000. Typically the water pipe diameterin your home would be 12mm (i.e. 0.012m for substitution into anycalculation) and the water would leave a fully opened tap at a speed ofabout 1m/s. The final value for Reynolds number in this situation istherefore about 12000 and so the flow is very turbulent. This means thatthe liquid is stirred around as it flows along a pipe and so anydifferences in velocity from one side of the pipe to the other areeliminated. Hence all the fluid moves along the pipe with the same meanvelocity, except for a tiny fraction around the edge which is sloweddown by contact with the pipe wall.Figure 3.2.8 shows what happens to the liquid in a pipe during a timespan of 1 second.If all the liquid is travelling down the pipe at a velocity of v metres/second then in the time span of 1 second the chosen cross-section in theliquid will move by a distance of v metres along the pipe. Therefore thevolume of liquid which has passed the starting position is the volume ofthe cylinder which has been shaded. This volume is end area length,which equals A v. Since this is the volume of liquid which has passedan arbitrary point in 1 second, the volume flow rate of liquid along thepipe is given by:Q = Av(3.2.2)Suppose now that the pipe considered above is connected to a smallerdiameter pipe by a tapered section, as shown in Figure 3.2.9.The volume flow rate Q must stay the same all the way along thepipes, even though the velocities v1and v2will be different, becausewhatever enters the pipe at one end must leave it at the other end at thesame rate otherwise the pipe would inflate and eventually explode.Therefore the flow rate at the entry, Q = A1v1, must equal the flow rateat the other end, Q = A2v2.Therefore:Q = A1v1= A2v2(3.2.3)This is known as the continuity equation and is very important incalculations involving pipe flow. It is part of a much more universalprinciple known as the continuity law, which is to do with the fact thatfluids cannot be torn apart like a solid.Sometimes it is necessary to work out the velocities and flow rates ina network of pipes, such as the case where a number of pumps areFigure 3.2.8Calculation ofvolume flow rateFigure 3.2.9The continuitylawFluid mechanics141forcing oil into a large undersea pipeline which subsequently splits intoseveral branches at a tanker loading terminal. This situation can beanalysed using the continuity law provided it is remembered that whatgoes in at one end, from all the different inlets, must come out at thesame rate at the other end, through all its branches.Although we deliberately stated at the start of this section oncontinuity that we were looking at turbulent flow, this equation appliesequally well to laminar flow so long as we remember to use the meanor average velocity. This is because the velocity variation across a pipecontaining laminar or streamlined flow is very wide. The relationshipbetween the mean velocity and the maximum velocity for laminar flowwill be developed in the next section.Example 3.2.2A liquid is flowing along a tapering pipe at a volume flow rateof 15m3/min. The cross-sectional area of the pipe at the startis 0.05m2and this reduces to 0.02m2at the outlet. Calculatethe flow velocity at the inlet and outlet to the pipe.This is an example of the use of the continuity lawrepresented in Equation (3.2.3). We must remember toconvert the volume flow rate to cubic metres per second fromcubic metres per minute.Q = A1v1= A2v215/60 = 0.05 v1= 0.02 v2v1= 15/(60 0.05) = 5m/sv2= 15/(60 0.02) = 12.5m/sLaminar flowViscosityBefore we can consider flow of fluids in much more detail, we must takea closer look at the property of fluids known as viscosity. We havealready met viscosity as one of the quantities in Reynolds equationwhere we have used it to represent the oiliness of a fluid. Fluids suchas oils and syrup that flow sluggishly have a high value of viscosity,while thin, watery fluids have a low viscosity. The concept of viscosityis generally credited to Newton who studied it experimentally and cameup with an equation which essentially defines viscosity. In fact Newtonwas not directly interested in the flow of liquids; his lifes work wasdevoted to the study of the stars and planets, eventually coming up withthe idea of gravity. He became involved with the study of viscosityalmost by chance as a means of explaining the small variations in speedof the planets when they are closest to one of their neighbouring planets.For example, he had studied the fact that the earth temporarily movesfaster along its orbit when its quicker neighbour, Venus, overtakes itfrom time to time. As a result of Newtons later work we now know thatQpP=Lp=0rR142Fluid mechanicsthis effect is caused by the gravitational attraction between the twoplanets but initially Newton thought that it was due to viscous drag inthe celestial fluid or ether that was held to fill the universe. When Venuspassed the earth it would shear this fluid in the relatively small gapbetween the two planets and there would be a resistance or drag forcewhich would act to slow Venus down while speeding up the earth.Newton pursued this theory to the point of tabletop experiments withliquids and plates and produced an equation which basically describesand defines viscosity, before discarding the idea in favour of gravity.The equation that Newton developed to define the viscosity of a fluidis:Viscous shear stress = viscosity velocity gradientIn its simplest form this can be applied to two flat plates, one movingand one stationary, in the following equation:FA= ?uh(3.2.4)Here the force F applied to one of the plates, each of area A andseparated by a gap of width h filled with fluid of viscosity ?, producesa difference in velocity of u. The viscosity is correctly known as thedynamic viscosity and has the units of Pascal seconds (Pa s). These areidentical to N s/m2and kg/m/s.For the case where these two plates are adjacent lamina or layers:F = ?A velocity gradientWe have replaced the term u/h with something called the velocitygradient which will allow us later to apply Newtons equation tosituations where the velocity does not change evenly across a gap.We can apply this to pipe flow if we now wrap the lamina intocylinders.Laminar flow in pipes (Figure 3.2.10)We said earlier that most fluid flow applications of interest to mechanicalengineers involve turbulent flow, but there are some increasinglyimportant examples of laminar flow where the pipe diameter is small andthe liquid is very viscous. The field of medical engineering has many suchexamples, such as the flow of viscous blood along the small diametertubes of a kidney dialysis machine. It is therefore necessary for us to studythis kind of pipe flow so that we may be able to calculate the pumpingpressure required to operate this type of device.Consider flow at a volume flow rate Qm3/s along a pipe of radius Randlength L. The liquid viscosity is ? and a pressure drop of P is requiredacross the ends of the pipe to produce the flow. Let us look at the forces onthe cylindrical core of the liquid in the pipe, up to a radius of r.If we take the outlet pressure as 0 and the inlet pressure as P then theforce pushing the core to the right, the pressure force, is given byFp= P A= ?r2PFigure 3.2.10Laminar flowalong a pipeFluid mechanics143The force resisting this movement is the viscous drag around thecylindrical surface of the core. Using Newtons defining equation forviscosity, Equation (3.2.4),Fdrag= ? Acore surface velocity gradient= ?2?rLdvdrFor steady flow these forces must be equal and opposite,Fp= Fdrag?r2P = ?2?r L dvdrrP = 2L?dvdrSo the velocity gradient isdvdr= rP2L?This is negative because v is a maximum at the centre and decreaseswith radius.We need to relate the pressure to the flow rate Q and the first step isto find the velocity v at any radius r by integration.v =? rP2L?dr= r2P4L?+ CTo evaluate the constant C we note that the liquid is at rest (v = 0) at thepipe wall (r = R). Even for liquids which are not sticky or highlyviscous, all the experimental evidence points to the fact that the lastlayer of molecules close to the walls fastens on so tightly that it does notslip (Figure 3.2.11).Therefore0 = R2P4L?+ C, so C =R2P4L?Thereforev =P4L?(R2 r2)Figure 3.2.11Velocitydistribution inside the pipe144Fluid mechanicsThis is the equation of a parabola so the average or mean velocityequals half the maximum velocity, which is on the central axis.vmean=12VaxisNow volume flow rate is Q = Vmean area.This is the continuity equation and up to now we have only appliedit to turbulent flow where all the liquid flows at the same velocity andwe do not have to think of a mean. SoQ =Vaxis2?R2FinallyQ =?PR48L?(3.2.5)This is called Poiseuilles law after the French scientist and engineer whofirst described it and this type of flow is known as Poiseuille flow.Note that this is analogous to Ohms law with flow rate Q equivalentto current I, pressure drop P equivalent to voltage E and the term8L?R4representing fluid resistance ?, equivalent to resistance R.Hence Ohms law E = IR becomes P = Q? when applied to viscousflow along pipes. This can be very useful when analysing laminar flowthrough networks of pipes. For example, the combined fluid resistanceof two different diameter pipes in parallel and both fed with the sameliquid at the same pressure can be found just like finding the resistanceof two electrical resistors in parallel.Example 3.2.3A pipe of length 10m and diameter 5mm is connected inseries to a pipe of length 8m and diameter 3mm. A pressuredrop of 120kPa is recorded across the pipe combinationwhen an oil of viscosity 0.15 Pa s flows through it. Calculatethe flow rate.First we must calculate the two fluid resistances, one foreach section of the pipe.?1= 8 10 0.15/(?0.00254) = 9.778 1010Pa s/m3?1= 8 8 0.15/(?0.00154) = 60.361 1010Pa s/m3Total resistance = 70.139 1010Pa s/m3The flow rate is then given by:Q = P/? = 120000/70.139 1010Pa s/m3= 1.71 107m3/sZ1A1V112Z2A2P2V2P1Datum levelFluid mechanics145Examples of laminar flow in engineeringWe have already touched on one example of laminar flow in pipeswhich is highly relevant to engineering but it is worthwhile looking atsome others just to emphasize that, although turbulent flow is the moreimportant, there are many instances where knowledge of laminar flow isnecessary.One example from mainstream mechanical engineering is thedashpot. This is a device which is used to damp out any mechanicalvibration or to cushion an impact. A piston is pushed into a close-fittingcylinder containing oil, causing the oil to flow back along the gapbetween the piston and the cylinder wall. As the gap is small and the oilhas a high viscosity, the flow is laminar and the pressure drop can bepredicted using an adaptation of Poiseuilles law.A second example which is more forward looking is from the field ofmicro-fluidics. Silicon chip technology has advanced to the point wherescientists can build a small patch which could be stuck on a diabeticsarm to provide just the right amount of insulin throughout the day. Itworks by drawing a tiny amount of blood from the arm with a miniaturepump, analysing it to determine what dose of insulin is required andthen pumping the dosed blood back into the arm. The size of the flowchannels is so small, a few tens of microns across, that the flow is verylaminar and therefore so smooth that engineers have had to go to greatlengths to ensure effective mixing of the insulin with the blood.Conservation of energyProbably the most important aspect of engineering is the energyassociated with any application. We are all painfully aware of the costof energy, in environmental terms as well as in simple economic terms.We therefore now need to consider how to keep account of the energyassociated with a flowing liquid. The principle that applies here is thelaw of conservation of energy which states that energy can neither becreated nor destroyed, only transferred from one form to another. Youhave probably met this before, and so we have a fairly straightforwardtask in applying it to the flow of liquids along pipes. If we can calculatethe energy of a flowing liquid at the start of a pipe system, then we knowthat the same total of energy must apply at the end of the system eventhough the values for each form of energy may have altered. The onlyproblem is that we do not know at the moment how to calculate theenergy associated with a flowing liquid or even how many types ofenergy we need to consider. We must begin this calculation therefore byexamining the different forms of energy that a flowing liquid can have(Figure 3.2.12).Figure 3.2.12Energy of aflowing liquid146Fluid mechanicsIf we ignore chemical energy and thermal energy for the purposes offlow calculations, then we are left with potential energy due to height,potential energy due to pressure and kinetic energy due to the motion.In Figure 3.2.12 adding up all three forms of energy at point 1 for asmall volume of liquid of mass m:Potential energy due to height is calculated with reference to somedatum level, such as the ground, in the same way as for a solid.PEheight= mgz1Potential energy due to pressure is a calculation of the fact that themass m could rise even higher if the pipe were to spring a leak at point1. It would rise by a height of h1equal to the height of the liquid in amanometer tube placed at point 1, where h1is given by h1= p1/?g.Therefore the energy due to the pressure is again calculated like theheight energy of a solid.PEpressure= mgh1Note that the height h1is best referred to as a pressure head in order todistinguish it from the physical height z1of the pipe at this point.Kinetic energy is calculated in the same way as for a solid.KE =12mv12Therefore the total energy of the mass m at point 1 is given byE1= mgz1+ mgh1+ 12mv12Similarly the energy of the same mass at point 2 is given byE2= mgz2+ mgh2+ 12mv22From the principle of conservation of energy we know that these twovalues of the total energy must be the same, provided that we can ignoreany losses due to friction against the pipe wall or within the liquid.Therefore if we cancel the m and divide through by g, we produce thefollowing equation:z1+ h1+ v12/2g = z2+ h2+ v22/2g(3.2.6)This is known as Bernoullis equation after the French scientist whodeveloped it and is the fundamental equation of hydrodynamics. Thedimensions of each of the three terms are length and therefore they allhave units of metres. For this reason the third term, representing kineticenergy, is often referred to as the velocity head, in order to use thefamiliar concept of head which already appears as the second term onboth sides of the equation. The three terms on each side of the equation,added together, are sometimes known as the total head. A secondadvantage to dividing by the mass m and eliminating it from theequation is that we no longer have to face the problem that it would bevery difficult to keep track of that fixed mass of liquid as it flowed alongthe pipe. Turbulent flow and laminar flow would both make the massspread out very rapidly after the starting point.PaintPaint/airsprayAirAirFuel/air mixtureFuelFluid mechanics147Bernoullis equation describes the fact that the total energy in an idealflowing liquid stays constant between two points. It is very much apractical engineering equation and for this reason it is commonlyreduced to the form given here where all the terms are measured inmetres. A pipeline designer, for example, could use it to keep track ofhow the pressure head would change along a pipe system as it followedthe local terrain over hill and valley, without any need to ever work injoules, the true units of energy.When carrying out calculations on Bernoullis equation it issometimes useful to use the substitution h = p/?g to change from headto pressure, and it is often useful to use the substitution v = Q/A becausethe volume flow rate is the most common way of describing the liquidsspeed.An example of the use of Bernoullis equation is given later inExample 3.2.5.Venturi principleBernoullis equation can seem very daunting at first sight, but it isworthwhile remembering that it is simply the familiar conservation ofenergy principle. Therefore it is not always necessary to put numbersinto the equation in order to predict what will happen in a given flowsituation. One of the most useful applications in this respect is thebehaviour of the fluid pressure when the fluid, either liquid or gas, ismade to go through a constriction.Consider what happens in Figures 3.2.13 and 3.2.14In both cases the fluid, air, is pushed through a narrower diameterpipe by the high pressure in the large inlet pipe. The velocity in thenarrow pipe is increased according to the relationship v = Q/A since thevolume flow rate Q must stay constant. Hence the kinetic energy termv2/2g in Bernoullis equation is greatly increased, and so the pressurehead term h or p/?g must be much reduced if we can ignore the changein physical height over such a small device. The result is that a very lowpressure is observed at the narrow pipe, which can be used to suck paintin through a side pipe in the case of the spray gun in Figure 3.2.13, orpetrol in the case of the carburettor in Figure 3.2.14. This effect isknown as the Venturi principle after the Italian scientist and engineerwho discovered it.Measurement of fluid flowFluid mechanics for the mechanical engineer is largely concernedwith transporting liquid from one place to another and therefore it isimportant that we have an understanding of some of the ways ofmeasuring flow. There are many flow measurement methods, some ofwhich can be used for measuring volume flow rates, others whichcan be used for measuring flow velocity, and yet others which can beused to measure both. We shall limit ourselves to analysis of oneexample of a simple flow rate device and one example of a velocitydevice.Figure 3.2.13Paint sprayerFigure 3.2.14CarburettorQQInletInlet coneThroatDiffuserhh12148Fluid mechanicsMeasurement of volume flow rate the VenturimeterIn the treatment of Bernoullis equation we found that changing thevelocity of a fluid through a change of cross-section leads to a changein the pressure as the total head remains constant. In the Venturi effectthe large increase in velocity through a constriction causes a markedreduction in pressure, with the size of this reduction depending on thesize of the velocity increase and therefore on the degree of constriction.In other words, if we made a device which forced liquid through aconstriction and we measured the pressure head reduction at theconstriction, then we could use this measurement to calculate thevelocity or the flow rate from Bernoullis equation.Such a device is called a Venturi meter since it relies on the Venturieffect. In principle the constriction could be an abrupt change ofcross-section, but it is better to use a more gradual constriction and aneven more gradual return to the full flow area following theconstriction. This leads to the formation of fewer eddies and smallerareas of recirculating flow. As we shall see later, this leads to less lossof energy in the form of frictional heat and so the device creates lessof a load to the pump producing the flow. A typical Venturi meter isshown in Figure 3.2.15.The inlet cone has a half angle of about 45 to produce a flow patternwhich is almost free of recirculation. Making the cone shallower wouldproduce little extra benefit while making the device unnecessarilylong.The diffuser has a half angle of about 8 since any larger angle leadsto separation of the flow pattern from the walls, resulting in theformation of a jet of liquid along the centreline, surrounded byrecirculation zones.The throat is a carefully machined cylindrical section with a smallerdiameter giving an area reduction of about 60%.Measurement of the drop in pressure at the throat can be made usingany type of pressure sensing device but, for simplicity, we shall considerthe manometer tubes shown. The holes for the manometer tubes thepressure taps must be drilled into the meter carefully so that they areaccurately perpendicular to the flow and free of any burrs.Figure 3.2.15A typical VenturimeterFluid mechanics149Analysis of the Venturi meterThe starting point for the analysis is Bernoullis equation:z1+ h1+ v12/2g = z2+ h2+ v22/2gSince the meter is being used in a horizontal position, which is the usualcase, the two values of height z are identical and we can cancel themfrom the equation.h1+ v12/2g = h2+ v22/2gThe constriction will cause some non-uniformity in the velocity of theliquid even though we have gone to the trouble of making the change incross-section gradual. Therefore we cannot really hope to calculate thevelocity accurately. Nevertheless we can think in terms of an average ormean velocity defined by the familiar expression:v = Q/aTherefore, remembering that the volume flow rate Q does not alteralong the pipe:h1+ Q2/2a12g = h2+ Q2/2a22gWe are trying to get an expression for the flow rate Q since that is whatthe instrument is used to measure, so we need to gather all the termswith it onto the left-hand side:(Q2/2g) (1/a12 1/a22) = h2 h1Q2= 2g(h2 h1)/(1/a12 1/a22)Since h1 h2it makes sense to reverse the order in the first set ofbrackets, compensating by reversing the order in the second set aswell:Q2= 2g(h1 h2)/(1/a22 1/a12)Finally we have:Q =?2g(h1 h2)/(1/a22 1/a12)(3.2.7)This expression tells us the volume flow rate if we can assume thatBernoullis equation can be applied without any consideration of headloss, or energy loss, in the device. In practice there will always be lossesof energy, and head, no matter how well we have guided the flowthrough the constriction. We could experimentally measure a head lossand use this in a modified form of Bernoullis equation, but it iscustomary to stick with the analysis carried out above and make a finalcorrection at the end.Any loss of head will lead to the drop in heights of manometer levelsacross the meter being bigger than it should be ideally. Therefore thecalculated flow rate will be too large and so it must be corrected byQQOrifice150Fluid mechanicsapplying some factor which makes it smaller. This factor is known asthe discharge coefficient CDand is defined by:Qreal= CD QidealIn a well-manufactured Venturi meter the energy losses are very smalland so CDis very close to 1 (usually about 0.97).In some situations it would not matter if the energy losses caused bythe flow measuring device were considerably higher. For example, ifyou wanted to measure the flow rate of water entering a factory theneven a considerable energy loss caused by the measurement would onlyresult in the pumps at the local water pumping station having to work alittle harder; there would be no disadvantage as far as the factory wasconcerned. In these circumstances it is not necessary to go to the troubleof having a carefully machined, highly polished Venturi meter,particularly since they are complicated to install. Instead it is sufficientjust to insert an orifice plate at any convenient joint in the pipe,producing a device known as an Orifice meter (Figure 3.2.16). Theorifice plate is rather like a large washer with the central hole, or orifice,having the same sort of area as the throat in the Venturi meter.The liquid flow takes up a very similar pattern to that in the Venturimeter, but with the addition of large areas of recirculation. In particularthe flow emerging from the orifice continues to occupy a small cross-section for quite some distance downstream, leading to a kind of throat.The analysis is therefore identical to that for the Venturi meter, but thevalue of the discharge coefficient CDis much smaller (typically about0.6). Since there is not really a throat, it is difficult to specify exactlywhere the downstream pressure tapping should be located to get themost reliable reading, but guidelines for this are given in a BritishStandard.Measurement of velocity the Pitot-static tubeGenerally it is the volume flow rate which is the most importantquantity to be measured and from this it is possible to calculate a meanflow velocity across the full flow area, but in some cases it is alsoimportant to know the velocity at a point. A good example of this is ina river where it is essential for the captain of a boat to know whatFigure 3.2.16An orifice meterV90 bendGlass tubehhBucketPitot tubeStatic tubeInletfor PitottubeInlets for static tubeInnerPitot tubeOuterstatic tubeFluid mechanics151strength of current to expect at any given distance from the bank;calculating a mean velocity from the volume flow rate would not bemuch help even if it were possible to measure the exact flow area overan uneven river bed.It was exactly this problem which led to one of the most commonvelocity measurement devices. A French engineer called Pitot was giventhe task of measuring the flow of the River Seine around Paris andfound that a quick and reliable method could be developed from someof the principles we have already met in the treatment of Bernoullisequation. Figure 3.2.17 shows the early form of Pitots device.The horizontal part of the glass tube is pointed upstream to face theoncoming liquid. The liquid is therefore forced into the tube by thecurrent so that the level rises above the river level (if the glass tube wassimply a straight, vertical tube then the water would enter and rise untilit reached the same level as the surrounding river). Once the water hasreached this higher level it comes to rest.What is happening here is that the velocity head (kinetic energy) ofthe flowing water is being converted to height (potential energy) insidethe tube as the water comes to rest. The excess height of the column ofwater above the river level is therefore equal to the velocity head of theflowing water:h = v2/2gTherefore the velocity measured by a Pitot tube is given by:v =?(2gh)(3.2.7)In practice Pitot found it difficult to note the level of the water in theglass tube compared to the level of the surrounding water because of thedisturbances on the surface of the river. He quickly came up with thepractical improvement of using a straight second tube (known as a statictube) to measure the river level because the capillary action in thenarrow tube damped down the fluctuations (Figure 3.2.18).The Pitot-static tube is still widely used today, most notably as thespeed measurement device on aircraft (Figure 3.2.19).The two tubes are now combined to make them co-axial for thepurposes of streamlining, and the pressure difference would beFigure 3.2.17The Pitot tubeFigure 3.2.18An early Pitot-static tubeFigure 3.2.19A modern Pitot-static tube152Fluid mechanicsmeasured by an electronic transducer, but essentially the device is thesame as Pitots original invention. Because the Pitot tube and the statictube are united, the device is called a Pitot-static tube.Example 3.2.4A Pitot-static tube is being used to measure the flow velocityof liquid along a pipe. Calculate this velocity when the heightsof the liquid in the Pitot tube and the static tube are 450mmand 321mm respectively.The first thing to do is calculate the manometric headdifference, i.e. the difference in reading between the twotubes.Head difference = 450mm 321mm = 129mm= 0.129mThen use Equation (3.2.7),Velocity =?(2 9.81 0.129) = 1.59m/sLosses of energy in real fluidsSo far we have looked at the application of the familiar conservation ofenergy principle to liquids flowing along pipes and developedBernoullis equation for an ideal liquid flowing along an ideal pipe.Since energy can neither be created nor destroyed, it follows that thethree forms of energy associated with flowing liquids height energy,pressure energy and kinetic energy must add up to a constant amounteven though individually they may vary. We have used this concept tounderstand the working of a Venturi meter and recognized that apractical device must somehow take into account the loss of energyfrom the fluid in the form of heat due to friction. This was quite simplefor the Venturi meter as the loss of energy is small but we must nowconsider how we can take into account any losses in energy, in the formof heat, caused by friction in a more general way. These losses can arisein many ways but they are all caused by friction within the liquid orfriction between the liquid and the components of the piping system.The big problem is how to include what is essentially a thermal effectinto a picture of liquid energy which deliberately sets out to exclude anymention of thermal energy.Modified Bernoullis equationBernoullis equation, as developed previously, may be stated in thefollowing form:z1+ h1+ v12/2g = z2+ h2+ v22/2gAll the three terms on each side of Bernoullis equation have dimensionsof length and are therefore expressed in metres. For this reason the totalvalue of the three terms on the left-hand side of the equation is knownFluid mechanics153as the initial total head in just the same way as we used the word headto describe the height h associated with any pressure p through theexpressionp = ?ghSimilarly the right-hand side of the equation is known as the final totalhead. Bernoullis equation for an ideal situation may also be expressedin words as:Initial total head = final total headWhat happens when there is a loss of energy due to friction with a realfluid flowing along a real pipe is that the final total head is smaller thanthe initial total head. The loss of energy, as heat generated by the frictionand dissipated through the liquid and the pipe wall to the surroundings,can therefore be expressed as a loss of head. Note that we are notdestroying this energy, it is just being transformed into thermal energythat cannot be recovered into a useful form again. As far as the engineerin charge of the installation is concerned this represents a definite losswhich needs to be calculated even if it cannot be reduced any further.What happens in practice is that manufacturers of pipe systemcomponents, such as valves or couplings, will measure this loss of headfor all their products over a wide range of sizes and flow rates. They willthen publish this data and make it available to the major users of thecomponents. Provided that the sum of the head losses of all thecomponents in a proposed pipe system remains small compared to thetotal initial head (say about 10%) then it can be incorporated into amodified Bernoullis equation as follows:Initial total head head losses = final total headWith this equation it is now possible to calculate the outlet velocity orpressure in a pipe, based on the entry conditions and knowledge of theenergy losses expressed as a head loss in metres. Once again we see theusefulness of working in metres since engineers can quickly develop afeel for what head loss might be expected for any type of fitting and howit could be compensated. This would be extremely difficult to do ifworking in conventional energy units.Example 3.2.5Water is flowing downwards along a pipe at a rate of 0.8m3/sfrom point A, where the pipe has a diameter of 1.2m, to pointB, where the diameter is 0.6m. Point B is lower than point Aby 3.3m. The pipe and fittings give rise to a head loss of0.8m. Calculate the pressure at point B if the pressure atpoint A is 75kPa (Figure 3.2.20).Since the information in the question gives the flow rate Qrather than the velocities, we shall use the substitutionQ = a1v1= a2v2ABQ3.3 mQ = 0.8m /s3QEnergy loss regions154Fluid mechanicsTherefore the modified Bernoullis equation becomes:z1+ p1/?g + Q2/2a12g losses = z2+ p2/?g + Q2/2a22gThe absolute heights of point A and point B do not matter, itis only the relative difference in heights which is important.Therefore we can put z1= 3.3m and z2= 03.3 + 75000/(1000 9.81) + 0.82/(2 (? 0.62)2 9.81) 0.8= 0 + p2/(1000 9.81) + 0.82/(2 (? 0.32)2 9.81)3.3 + 7.645 + 0.0255 0.8 = 0 + p2/9810 + 0.408010.71 = p2/9810 + 0.4080Therefore:p2= 9810 (10.71 0.4080)= 101.1kPaThe cause of energy lossesEarlier we looked at the way that liquids flow along pipes and weshowed that almost all practical cases involved turbulent flow where theliquid molecules continually collide with each other and with the walls.It is the collisions with the walls which transfer energy from the liquidto the surroundings; the molecules hit a roughness point on the wall andlose some of their kinetic energy as a tiny amount of localized heatingof the material in the pipe wall.The molecules therefore bounce off the walls with slightly lowervelocity, but this is rapidly restored to its original value in collisionswith other molecules. If this velocity remained lower following acollision then the liquid would not flow along the pipe at the proper rate.This cannot happen since it would violate the continuity law, whichstates that the flow rate must remain constant. In fact the energy to keepthe molecules moving at their original speed following a collision withthe wall comes from the pressure energy, which is why the effect offriction appears as a loss of head.Losses in pipe fittingsLet us look at a typical pipe fitting to see where the energy loss arises(see Figure 3.2.21).Figure 3.2.20A pipe system with energy lossesFigure 3.2.21Flow patternsthrough a typical pipe fittingQFluid mechanics155The sudden contraction of the flow caused by joining two pipes ofdifferent diameters gives rise to regions of recirculating flow or eddies.The liquid which enters these regions is trapped and becomes separatedfrom the rest of the flow. It goes round and round, repeatedly hitting thepipe walls and losing kinetic energy, only to be restored to its originalspeed by robbing the bulk flow of some of its pressure energy. Theenergy is dissipated as heat through the pipe walls. If the overallpressure drop was critical and the head loss needed to be kept to aminimum, then a purpose-built pipe fitting could be designed to connectthe two pipes with much less recirculation. Essentially this would roundoff the sharp corners (Figure 3.2.22).Since it is kinetic energy which is lost in the collisions which are afeature of recirculating eddies, it follows that faster liquids will losemore energy than slower liquids in the same situation. In extensiveexperiments it has been found that the energy loss in fact depends on theoverall kinetic energy of the liquid as it meets the obstruction. Theproportion of the kinetic energy that is lost is approximately a constantfor any given shape of obstruction, such as a valve or a pipe fitting,irrespective of the size.For the purposes of calculations involving Bernoullis equation it isconvenient to work in terms of the velocity head (i.e. the third termv2/2g in Bernoullis equation) when considering kinetic energy.Therefore a head loss for a particular type of pipe fitting is usuallyexpressed as:Head loss = loss coefficient velocity headhloss= k (v2/2g)(3.2.8)Some typical values of k are shown below, but it must be rememberedthat they are only approximate.Approximate loss coefficient k for some typicalpipe fittings90 threaded elbow0.990 mitred elbow1.145 threaded elbow0.4Globe valve, fully open10Gate valve,fully open0.23/4 open1.151/2 open5.61/4 open24Turbulent flow in pipes frictional lossesOne of the basic things that engineers need to know when designing andbuilding anything involving flow of fluids along pipes is the amount ofenergy lost due to friction for a given pipe system at a given flow rate.Figure 3.2.22Flow patternsthrough a streamlined pipefitting156Fluid mechanicsWe have just looked at the losses in individual fittings as these are of mostimportance in a short pipe system, such as would be found in the fuel orhydraulic system in a car. Increasingly, however, mechanical engineersare becoming involved in the design of much larger pipe systems such aswould be found in a chemical plant or an oil pipeline. For these pipelengths the head loss due to friction becomes appreciable for the pipesthemselves, even though modern pipes are seemingly very smooth.The energy loss due to friction appears as a loss of pressure(remember pressure and kinetic energy are the two important forms ofenergy for flow along a horizontal pipe loss of kinetic energy becomestransformed into a loss of pressure). Therefore if we use simplemanometers to record the pressure head along a pipeline then weobserve a gradual loss of head. The slope of the manometer levels isknown as the hydraulic gradient (Figure 3.2.23).The head reading on the manometers can be held constant if the pipeitself goes downhill with a slope equal to the hydraulic gradient. Ofcourse we do not really need to install manometer tubes every fewmetres; we can simply calculate the total head at any point and keeptrack of its gradual reduction mathematically.There is no way of predicting the loss of head completely analyticallyand so we rely on an empirical law based on the results of a largenumber of experiments carried out by a French engineer Henri Darcy(or dArcy) in the nineteenth century. His results for turbulent flow weresummed up as follows:hf=4fLd?v22g?(3.2.9)where:hf= head loss due to friction (m)v= flow velocity (m/s)L = pipe length (m)d = pipe diameter (m)f= friction factor (no units).Intuitively we can see where each of these terms comes from in theoverall equation, as follows:?The frictional head loss clearly depends on the length of the pipe, L,as we would expect a pipe that is twice as long to have a head lossthat is also twice as great.Figure 3.2.23Hydraulicgradient0.0250.0200.0150.0100.0090.0080.0070.0060.0050.0040.0030.002Friction factorReynolds numberTurbulent flowTurbulent flowSmooth pipesSmooth pipes10323 4 5 681041051061072223334445556668881081082 23 3 4 4 5 5 6 68 80.000010.00005Laminar flowLaminar flowRelative roughness0.00010.00020.00040.00060.00080.0010.0020.0040.0060.0080.010.0150.020.030.040.050.0000050.000001Fluid mechanics157?Head loss decreases with increasing pipe diameter because a smallerproportion of the liquid comes into contact with the pipe wall.?Friction arises from loss of kinetic energy and so the expressionmust have velocity head (V2/2g) in it (which is why we do notcancel the 2 and the 4).?Head loss also depends on the resistance offered by the roughnessof the pipe wall, as represented by the friction factor f.The friction factor is generally quoted by a pipe manufacturer. Itdepends on the material and the type of production process (both ofwhich affect the roughness), on the diameter and the flow velocity, andon the amount of turbulence (Reynolds number).DArcys equation was used successfully for almost 100 years,relying on values of the friction coefficient f that were foundexperimentally for the very few types of pipes that were available andmostly for gravity feed systems. Once pumping stations and standard-ized pipes came into common use, however, a more accurate estimate ofhead loss at the much higher flow rates was required. It became apparentthat the friction coefficient f varied quite considerably with type of pipe,diameter, flow rate, type of liquid, etc. The problem was solved by anAmerican engineer called Moody who carried out a vast number ofexperiments on as many combinations of pipes and liquids as he couldfind. He assembled all the experimental data into a special chart, nowcalled a Moody chart, as shown in Figure 3.2.24.This has a series of lines on a double logarithmic scale. Each linecorresponds to a pipe of a given relative roughness and is drawn onaxes which represent friction factor and Reynolds number. ToFigure 3.2.24Moody chart158Fluid mechanicsunderstand the chart we must first look at the pipe roughness as this isthe parameter which gives rise to most of the friction.The roughness on the inside of the pipe is firstly expressed as anequivalent height of roughness. This is an averaging process whichimagines the actual randomly scattered roughness points being replacedby a series of identical rough points, all of one height, which producethe same effect. The pipe manufacturers will produce this informationusing a surface measurement probe linked to a computer. Thisequivalent roughness height K is then divided by the pipe diameter d togive the relative roughness, K/d, plotted down the right-hand edge of thechart. Note that the relative roughness has no units, it is simply a ratio.Therefore the whole chart is dimensionless since the axes themselvesare friction factor and Reynolds number, neither of which has units.To use the chart, calculate the relative roughness if it is not given, andthen locate the nearest line (or lines) at the right-hand edge. Be preparedto estimate values between the curves. Then move to the left along thecurve until the specified value of Reynolds number Re is reached alongthe bottom edge. If the flow is turbulent (Re 24000) then it ispossible to read off the value of friction factor f corresponding to wherethe experimental line cuts the Re line. This value is then used indArcys equation. For example,For relative roughness = 0.003 and Re = 1.3 105, f = 0.0068Notes on the Moody chart(1)The shaded region is for transitional flows, neither fully turbulentnor fully laminar, so generally the worst case is assumed, i.e. thehighest value of friction factor is taken.(2)For laminar flow:hf=4fLd?V22g?so the pressure drop is given byP = ?g 4fLd V22gUsing Q = VA = V?d2/4,P =8fL?v?d3Q =8fL?Re?d4QComparing this with Poiseuilles law,P =8?L?R4Qand noting thatd4= 16R4Thenf =16ReThis is the straight line on the left of the chart.Highvelocitywater jetLow velocitywater inputHoseNozzleFluid mechanics159This is an artificial use of friction factor because the pressure drop inlaminar flow is really directly proportional to V, whereas in turbulentflow it is proportional to V2(i.e. kinetic energy).Nevertheless, the laminar flow line is included on the Moody chart sothat the design engineer can quickly move from the common turbulentsituations to the less frequent applications where the flow rate is smalland the product in the pipeline is very viscous. If the pressure drop alonga pipe containing laminar flow is required then normally Poiseuillesequation would be used.The momentum principleThis section deals with the forces associated with jets of fluid andtherefore has applications to jet engines, turbines and compressors. It isan application of Newtons second law which is concerned withacceleration. Since acceleration covers changes of direction as well aschanges of speed, the forces on pipe bends due to the fluid turningcorners is also covered. As usual we shall concentrate on liquids for thesake of simplicity.When a jet of liquid is produced, for example from a fire hose asshown in Figure 3.2.25, it is given a large velocity by the action of thenozzle; the continuity law means that the liquid has to go faster to passthrough the small cross-section at the same flow rate. The idea behindgiving it this large velocity in this case is to allow the jet of water toreach up into tall buildings.In the short time it takes to flow along the nozzle the liquid thereforereceives a great deal of momentum. According to Newtons second lawof motion, the rate of change of this momentum is equal to the forcewhich must be acting on the liquid to make it accelerate. Similarly fromNewtons third law there will be a reaction force on the hose itself. Thatis why it usually takes two burly fire fighters to hold a hose and pointit accurately when it is operating at full blast.At the other end of the jet there is a similar change of momentum asthe jet is slowed down when it hits a solid object. Again this can be aconsiderable force; in some countries the riot police are equipped withwater cannon which project a high velocity water jet to knock people offtheir feet!Calculation of momentum forcesTo calculate the forces associated with jets we must go back toNewtons original definition of forces in order to see how liquids differfrom solids.What Newton stated was that the force on an accelerating body wasequal to the rate of change of the bodys momentum.Force = rate of change of momentumF = d/dt (mv)For a solid this differentiation is straightforward because the mass m isusually constant. Therefore we get:F = m dv/dtFigure 3.2.25Fire hoses usethe momentum principleLowvelocityViHighvelocityVfControlvolumeQQaNozzleVJetyxPlate160Fluid mechanicsSince dv/dt is the definition of acceleration, this becomes:F = maNewtons second law for a solid.For a liquid, things are very different because we have the problem thatwe have met before it is impossible to keep track of a fixed mass ofliquid in any process which involves flow, especially where the flow isturbulent, as in this case. We need some method of working with themass flow rate rather than the mass itself, and this is provided by thecontrol volume method.We can think of the liquid entering a control volume with a constantuniform velocity and leaving with a different constant velocity but at thesame volume flow rate. What happens inside the control volume to alterthe liquids momentum is of no concern, it is only the effect that matters.In the case of the fire hose considered above, the control volume wouldbe the nozzle; water enters at a constant low velocity from the largediameter hose and leaves at a much higher velocity through the narrowoutlet, with the overall volume flow rate remaining unaltered, accordingto the continuity law. This can be represented as in Figure 3.2.26.The rate of change of momentum for the control volume is the forceon the control volume and is given by:Fcontrol volume= (rate of supply of momentum) (rate of removal of momentum)= (mass flow rate initial velocity) (mass flow rate final velocity)=mvi mvf=m(vi vf)For the fire hose this would be the force on the nozzle, but normally wecalculate in terms of the force on the liquid. This is equal in size butopposite in direction, so finally:Fliquid=m(vf vi)(3.2.10)We shall now go on to consider three applications of liquid jets, but itis important to note that this equation is the only one to remember.Normal impact on a flat plateA jet of liquid is directed to hit a flat polished plate with a normalimpact, i.e. perpendicular to the plate in all directions so that the pictureis symmetrical, as shown in Figure 3.2.27.Figure 3.2.26Control volumefor the nozzleFigure 3.2.27Normal impactof a liquid jet on a flat plateFluid mechanics161If this is carried out with the nozzle and the plate fixed firmly, thenthe water runs exceptionally smoothly along the plate without anyrebound. Therefore in the x-direction the final velocity of the jet is zerosince the water ends up travelling radially along the plate. Due to thesymmetry, the forces along the plate must cancel out and leave only theforce in the x-direction.Fliquidx=m(vf vi)= ?Q(0 v)= ?av(v)= ?av2The negative sign indicates that the force on the liquid is from right toleft, so the force on the plate is from left to right:Fplate= ?av2In this case the direction is obvious but in later examples it will be lessclear so it is best to learn the sign convention now.Example 3.2.6A jet of water emerges from a 20mm diameter nozzle at aflow rate of 0.04m3/s and impinges normally onto a flat plate.Calculate the force experienced by the plate.The equation to use here is Equation (3.2.10), but first weneed to calculate the mass flow rate and the initial velocity.Mass flow rate = Q? = 0.04 1000 = 40kg/sFlow velocity = Q/A = 0.04/?0.0102= 127.3m/sThis is the initial velocity and the final velocity is zero in thedirection of the jet. Hence:Force on the liquid = 40 (0 127.3) = 5.09kNThe force on the plate is +5.09kN, in the direction of thejet.Impact on an inclined flat plate (Figure 3.2.28)In this case the symmetry is lost and it looks as though we will have toresolve forces in the x- and y-directions. However, we can avoid this byusing some commonsense and a little knowledge of fluid mechanics. Inthe y-direction there could only be a force on the plate if the liquid hada very large viscosity to produce an appreciable drag force. Most of theapplications for this type of calculation are to do with water turbinesaNozzleVJetyxPlate?aNozzleVyxPlate?162Fluid mechanicsand, as we have seen in earlier sections, water has a very low viscosity.Therefore we can neglect any forces in the y-direction, leaving only thex-direction.Fliquidx=m(vf vi)The final velocity in the x-direction is zero, as in the previous example,but the initial velocity is now v sin ? because of the inclination of the jetto the x-axis. The velocity to be used in the part of the calculation whichrelates to the mass flow rate is still the full velocity; however, since themass flow rate is the same whether the plate is there or not, let alonewhether it is inclined.Fliquidx= ?av(0 v sin ?)= ?av2sin ?Therefore the force on the plate isFplate= ?av2sin ?left to rightStationary curved vaneThis is a simplified introduction to the subject of turbines and involveschanges of momentum in the x- and y-directions. Since the viscosity islow and the vanes are always highly polished, we can assume initiallythat the liquid jet runs along the surface of the vane without beingslowed down by any frictional drag (Figure 3.2.29).Figure 3.2.28Impact of aliquid jet on an inclined flat plateFigure 3.2.29Impact of aliquid jet on a curved vaneFluid mechanics163Fxand Fyare calculated separately from the formula FL=m(vf vi)FL x= ?av(v cos ? v)= ?av2(1 cos ?)FL y= ?av(v sin ? 0)= ?av2sin ?These two components can then be combined using a rectangle of forcesand Pythagoras theorem to give a single resultant force. The force on theturbine blade is equal and opposite to this resultant force on the liquid.In practice the liquid does not leave the vane at quite the same speedas it entered because of friction. Even so the amount of slowing is stillquite small, and we can take it into account by simply multiplying thefinal velocities by some correction factor. For example, if the liquid wasslowed by 20% then we would use a correction factor of 0.8 on the finalvelocity.Forces on pipe bendsNewtons second law relates to the forces caused by changes in velocity.Velocity is a vector quantity and so it has direction as well as magnitude.This means that a force will be required to change the direction of aflowing liquid, just as it is required to change the speed of the liquid.Therefore if a liquid flows along a pipeline which has a bend in it thena considerable force can be generated on the pipe by the liquid eventhough the liquid may keep the same speed throughout. In practicalterms this is important because the supports for the pipe must bedesigned to be strong enough to withstand this force.The calculation for such a situation is similar to that for the curvedvane above except that pipe bends are usually right angles and so theworking is easier. The liquid is brought to rest in the original directionand accelerated from rest up to full speed in the final direction. Hencethe two components of force are of the same size, as long as the pipediameter is constant round the bend, and the resultant force on the bendwill be outwards and at 45 to each of the two arms of the pipe.Problems 3.2.1(1)Look back in this textbook and find out the SI unit forviscosity.(2)Using the correct SI units to substitute into the expressionfor Reynolds number, show that Reis dimensionless.(3)What is the Reynolds number for flow of an oil of density920kg/m3and viscosity 0.045Pa s along a tube of radius20mm with a velocity of 2.4m/s?(4)Liquid of density 850kg/m3is flowing at a velocity of 3m/salong a tube of diameter 50mm. What is the approximatevalue of the liquids viscosity if it is known that the flow is inthe transition region?(5)For the same conditions as in Problem 4, what would thediameter need to be to produce a Reynolds number of12000?QABCDQ8.4 mm dia.2.8 mm dia.Q15 m164Fluid mechanics(6)Imagine filling a kettle from a domestic tap. By makingassumptions about diameter and flow rate, and looking upvalues for density and viscosity, calculate whether the flowis laminar or turbulent.(7)The cross-sectional area of the nozzle on the end of ahosepipe is 1000mm2and a pump forces water through itat a velocity of 25m/s. Find (a) the volume flow rate, (b) themass flow rate.(8)Oil of relative density 0.9 is flowing along a pipe of internaldiameter 40cm at a mass flow rate of 45 tonne/hour. Findthe mean flow velocity.(9)A pipe tapers from an external diameter of 82mm to anexternal diameter of 32mm. The pipe wall is 2mm thick andthe volume flow rate of liquid in the pipe is 45 litres/min.Find the flow velocity at each end of the pipe.(10)In the pipe system in Figure 3.2.30 Find vA, vB, vC.Volume flow rate = 0.5m3/sdiameter A = 1mdiameter B = 0.3mdiameter C = 0.1mdiameter D = 0.2mvC= 4vD(11)Calculate the pressure differential which must be applied toa pipe of length 10.4m and diameter 6.4mm to makea liquid of viscosity 0.12Pa s flow through it at a rate of16 litres/hour (1000 litres = 1m3).(12)Calculate the flow rate which will be produced when apressure differential of 6.8MPa is applied across a 7.6mlong pipe, of diameter 5mm, containing liquid of viscosity1.8Pa s.(13)Referring to Figure 3.2.31, calculate the distance of the joinin the pipes away from the right-hand end.Q = 24l/hr, ? = 0.09Pa s, pressure drop = 156kPa(14)Referring to Figure 3.2.32, calculate the flow rate from theoutlet pipe.(15)Water is flowing along a pipe of diameter 0.2m at a rate of0.226m3/s. What is the velocity head of the water, and whatis the corresponding pressure?(16)Water is flowing along a horizontal pipe of internal diameter30cm, at a rate of 60m3/min. If the pressure in the pipe is50kN/m2and the pipe centre is 6m above ground level,find the total head of the water relative to the ground.(17)Oil of relative density 0.9 flows along a horizontal pipe ofinternal diameter 40cm at a rate of 50m3/min. If thepressure in the pipe is 45kPa and the centre of the pipe isFigure 3.2.30A pipe systemFigure 3.2.31A pipe system with laminar flow3m12mLiquid of density 2800 kg/mviscosity 3.2 Pa s34m3 mm 4 mm 5 mm (0.01510m /s)63?Fluid mechanics1655m above ground level, find the total head of the oil relativeto the ground.(18)The pipe in Problem 17 joins a smaller pipe of internaldiameter 35cm which is at a height of 0.3m above theground. What will be the pressure of the oil in this secondpipe?(19)In a horizontal Venturi meter the pipe diameter is 450mm,the throat diameter is 150mm, and the discharge coefficientis 0.97. Determine the volume flow rate of water in themeter if the difference in levels in a mercury differentialU-tube manometer connected between the inlet pipe andthe throat is 225mm.(20)A horizontal Venturi meter with a main diameter of 30mmand a throat diameter of 16mm is sited on a new lunar fieldstation. It is being used to measure the flow rate of methyl-ated spirits, of relative density 0.8. The difference in levelsbetween simple manometer tubes connected to the inlet andthe throat is 220mm. Calculate the mass rate of flow.(CD= 0.97, gmoon= gearth/6)(21)An orifice meter consists of a 100mm diameter orifice in a250mm diameter pipe and has a discharge coefficient of0.65. The pipe conveys oil of relative density 0.9 and thepressure difference between the sides of the orifice plate ismeasured by a mercury U-tube manometer which shows areading of 760mm. Calculate the volume flow rate in thepipeline.(22)An orifice meter is installed in a vertical pipeline to measurethe upwards flow of a liquid polymer, of relative density 0.9.The pipe diameter is 100mm, the orifice diameter is 40mmand the discharge coefficient is 0.6. The pressure differenceacross the orifice plate, measured from a point 100mmupstream to a point 50mm downstream, is 8.82kPa.Starting with Bernoullis equation and remembering totake into account the height difference between the pressuretappings, find the volume rate of flow along the pipe.(23)A Pitot tube is pointed directly upstream in a fast flowingriver, showing a reading of 0.459m. Calculate the velocityof the river.Figure 3.2.32A pipe systemwith laminar flow166Fluid mechanics(24)For a liquid flowing along a pipe at 10.8m/s calculate theheight difference between levels in a Pitot-static tube.(25)A powerboat is to be raced on the Dead Sea, where therelative density of the salt water is 1.026. The speed will bemonitored by a Pitot-static tube mounted underneath andconnected to a pressure gauge. Calculate the pressuredifferences corresponding to a speed of 70km/hour.(26)A prototype aeroplane is being tested and the only meansof establishing its speed is a simple Pitot-static tube withboth leads connected to a mercury U-tube manometer.Calculate the speed if the manometer reading is 356mm.(?air= 1.23kg/m3)(27)Water is flowing along a pipe at a rate of 24m3/min frompoint A, area 0.3m2, to point B, area 0.03m2, which is 15mlower. If the pressure at A is 180kN/m2and the loss of totalhead between A and B is 0.6m, find the pressure at B.(28)Water flows downwards through a pipe at a rate of0.9m3/min from point A, diameter 100mm, to point B,diameter 50mm, which is 1.5m lower. PA= 70kPa,PB= 50kPa. Find the head loss between A and B.(29)Water is flowing along a horizontal pipe of diameter 0.2m,at a rate of 0.226m3/s. The pipe has a 90 threaded elbow,a 90 mitred elbow and a fully open globe valve, all fittedinto a short section. Find:(a)the velocity head;(b)the loss of head caused by the fittings;(c)the loss of pressure along the pipe section.(30)A short piping system is as shown in Figure 3.2.33.Calculate the loss of total head caused by the pipe fittingsand hence find the pressure at point B, using the table onp. 155.Figure 3.2.33A pipe systemwith pipe fittingsFluid mechanics167(31)Calculate the head loss due to friction in a 750m long pipeof diameter 620mm when the flow rate is 920m3/hour andthe friction factor f = 0.025.(32)A pressure drop of 760kPa is caused when oil of relativedensity 0.87 flows along a pipe of length 0.54km anddiameter 0.18m at a rate of 3000m3/hour. Calculate thefriction factor.(33)A head loss of 5.6m is produced when water flows along an850m long pipe of radius 0.12m which has a friction factor of0.009. Calculate the flow rate of the water in tonnes/hour.(34)Liquid of relative density 1.18 flows at a rate of 3240 tonnes/hour along a 0.8km long pipe, of diameter 720mm andfriction factor 0.00095. Calculate the gradient at which thepipe must fall in order to maintain a constant internalpressure.(35)The volume rate of flow of a liquid in a 300mm diameterpipe is 0.06m3/s. The liquid has viscosity of 1.783 105Pas and relative density 0.7. The equivalent surfaceroughness of the pipe is 0.6mm.(a)Determine Reand state whether the flow isturbulent.(b)Determine f from a Moody chart.(c)Determine the pressure drop over a 100m horizontallength of pipe.(36)Determine the head loss due to friction when water flowsthrough 300m of 150mm dia galvanized steel pipe at50l/s.(?water= 1.14 103Pa s in this case, K = 0.15mm)(37)Determine the size of galvanized steel pipe needed to carrywater a distance of 180m at 85l/s with a head loss of 9m.(Conditions as above in Problem 36.)This is an example of designing a pipe system where theMoody chart has to be used in reverse. Assume turbulentflow and be prepared to iterate. Finally you must calculateReto show that your assumption of the turbulent flow wascorrect.(38)A flat rectangular plate is suspended by a hinge along itstop horizontal edge. The centre of gravity of the plate is100mm below the hinge. A horizontal jet of water ofdiameter 25mm impinges normally on to the plate 150mmbelow the hinge with a velocity of 5.65m/s. Find thehorizontal force which needs to be applied to the centre ofgravity to keep the plate vertical.(39)The velocity of the jet in Problem 38 is increased so that aforce of 40N is now needed to maintain the verticalposition. Find the new value of the jet velocity.(40)The nozzle of a fire hose produces a 50mm diameter jet ofwater when the discharge rate is 0.085m3/s. Calculate theforce of the water on the nozzle if the jet velocity is 10 timesthe velocity of the water in the main part of the hose.(41)A jet of water, of cross-section area 0.01m2and dischargerate 100kg/s, is directed horizontally into a hemispherical168Fluid mechanicscup so that its velocity is exactly reversed. If the cup ismounted at one end of a 4.5m bar which is supported at theother end, find the torque produced about the support bythe jet.(42)A helicopter with a fully laden weight of 19.6kN has a rotorof 12m diameter. Find the mean vertical velocity of the airpassing through the rotor disc when the helicopter ishovering. (Density of air = 1.28kg/m3)(43)A horizontal jet of water of diameter 25mm and velocity8m/s strikes a rectangular plate of mass 5.45kg which ishinged along its top horizontal edge. As a result the plateswings to an angle of 30 to the vertical. If the jet strikes atthe centre of gravity, 100mm along the plate from the hinge,find the horizontal force which must be applied 150mmalong the plate from the hinge to keep it at that angle.(44)A 15mm diameter nozzle is supplied with water at a totalhead of 30m. 97% of this head is converted to velocity headto produce a jet which strikes tangentially a vane that iscurved back on itself through 165. Calculate the force onthe vane in the direction of the jet (the x-direction) and in they-direction.(45)If the jet in Problem 44 is slowed down to 80% of its originalvalue in flowing over the vane, calculate the new x and yforces.4DynamicsSummaryThis chapter deals with movement. In the first part the movement is considered without taking intoaccount any forces. This is a subject called kinematics and it is important for analysing the motionof vehicles, missiles and engineering components which move backwards and forwards, bydealing with displacement, speed, velocity and acceleration. These quantities are defined whenwe look at uniform motion in a straight line. This subject is extended to look at the particular caseof motion under the action of gravity, including trajectories. This chapter also looks at how theequations of motion in a straight line can be adapted to angular motion. Finally in the first half thesubject of relative velocity is covered as this is very useful in understanding the movement of theindividual components in rotating machinery.In the second part of this chapter we consider the situation where there is a resultant force ormoment on a body and so it starts to move or rotate. This topic is known as dynamics and thesituation is described by Newtons laws of motion. Once moving forces are involved, we need tolook at the mechanical work that is being performed and so the chapter goes on to describe work,power and efficiency. Newtons original work in this area of dynamics was concerned withsomething called momentum and so this idea is also pursued here, covering the principle ofconservation of momentum. The chapter extends Newtons laws and the principle of conservationof momentum to rotary motion, and includes a brief description of dAlemberts principle whichallows a dynamic problem to be converted into a static problem.ObjectivesBy the end of this chapter the reader should be able to:?define displacement, speed, velocity and acceleration;?use velocitytime graphs and the equations of motion to analyse linear and rotarymovement;?understand motion due to gravity and the formation of trajectories;?calculate the velocity of one moving object relative to another;?define the relationships between mass, weight, acceleration and force;?apply Newtons laws of motion to linear and rotary motion;?calculate mechanical work, power and efficiency;?understand the principle of conservation of momentum;?understand dAlemberts principle.170Dynamics4.1 Introductionto kinematicsKinematics is the name given to the study of movement where we do notneed to consider the forces that are causing the movement. Usually thisis because some aspect of the motion has been specified. A good exampleof this is the motion of a passenger lift where the maximum accelerationand deceleration that can be applied during the starting and stoppingphases are limited by what is safe and comfortable for the passengers.If we know what value this acceleration needs to be set at, then kinematicswill allow a design engineer to calculate such things as the time and thedistance that it will take the lift to reach its maximum speed.Before we can get to that stage, however, we need to define some ofthe quantities that will occur frequently in the study of movement.Displacement is the distance moved by the object that is beingconsidered. It is usually given the symbol sand is measured in metres (m).It can be the total distance moved from rest or it can be the distancetravelled during one stage of the motion, such as the deceleration phase.Speed is the term used to describe how fast the object is moving andthe units used are metres/second (m/s). Speed is very similar to velocitybut velocity is defined as a speed in a particular direction. This mightseem only a slight difference but it is very important. For example, a cardriving along a winding road can maintain a constant speed but itsvelocity will change continually as the driver steers and changesdirection to keep the car on the road. We will see in the next section thatthis means that the driver will have to exert a force on the steering wheelwhich could be calculated. Often we take speed and velocity as the samething and use the symbols v or u for both, but do not forget that there isa distinction. If the object is moving at a constant velocity v and it hastravelled a distance of s in time t then the velocity is given byv = s/t(4.1.1)Alternatively, if we know that the object has been travelling at aconstant velocity v for a time of t then we can calculate the distancetravelled ass = vt(4.1.2)Acceleration is the rate at which the velocity is changing with time andso it is defined as the change in velocity in a short time, divided by theshort time itself. Therefore the units are metres per second (the units ofvelocity) divided by seconds and these are written as metres per second2(m/s2). Acceleration is generally given the symbol a. Usually the termacceleration is used for the rate at which an objects speed is increasing,while deceleration is used when the speed is decreasing. Again, do notforget that a change in velocity could also be a directional change at aconstant speed.Having defined some of the common quantities met in the study ofkinematics, we can now look at the way that these quantities are linkedmathematically.Velocity is the rate at which an objects displacement is changing withtime. Therefore if we were to plot a graph of the objects displacements against time t then the value of the slope of the line at any point wouldbe the magnitude of the velocity (i.e. the speed). In Figure 4.1.1, an objectis starting from the origin of the graph where its displacement is zero attime zero. The line of the graph is straight here, meaning that theS/metres05102468t/secondsSlope = d/dstVelocity / m sV/0122468t/secondsCalculation ofdistance travelledby integrationDynamics171displacement increases at a constant rate. In other words, the speed isconstant to begin with and we could measure it by working out the slopeof the straight line portion of the graph. The line is straight up to the pointwhere the object has moved by 10m in 4s and so the speed for this sectionis 10m/4s = 2.5m/s. Beyond this section the line starts to become curvedas the slope decreases. This shows that the speed is falling even thoughthe displacement is still increasing. We can therefore no longer measurethe slope at any point by looking at a whole section of the line as we didfor the straight section. We need to work on the instantaneous value ofthe slope and for this we must adopt the sort of definition of slope thatis used in calculus. The instantaneous slope at any point on the curveshown in this graph is ds/dt. This is the rate at which the displacementis changing, which is the velocity and sov = ds/dt(4.1.3)In fact the speed goes on decreasing up to the maximum point on thegraph where the line is parallel to the time axis. This means that theslope of the line is zero here and so the objects speed is also zero. Theobject has come to rest and the displacement no longer changes withtime.This kind of graph is known as a displacementtime graph and isquite useful for analysing the motion of a moving object. However, aneven more useful diagram is something known as a velocitytimegraph, such as the example shown in Figure 4.1.2.s/metresFigure 4.1.1A displacementtime graphFigure 4.1.2A velocitytimegraph172DynamicsHere the velocity magnitude (or speed) is plotted on the vertical axisagainst time. The same objects motion is being considered as in Figure4.1.1 and so the graph starts with the steady velocity of 2.5m/scalculated above. After a time of 4s the velocity starts to fall, finallybecoming zero as the object comes to rest. The advantage of this type ofdiagram is that it allows us to study the acceleration of the object, andthat is often the quantity that is of most interest to engineers. Theacceleration is the rate at which the magnitude of the velocity changeswith time and so it is the slope of the line at any point on the velocitytime graph. Over the first portion of the motion, therefore, theacceleration of the object is zero because the line is parallel to the timeaxis. The acceleration then becomes negative (i.e. it is a deceleration) asthe speed starts to fall and the line slopes down.In general we need to find the slope of this graph using calculus in theway that we did for the displacementtime curve. Thereforea = dv/dt(4.1.4)Since v = ds/dt we can also write this asa = d(ds/dt)/dt = d2s/dt2(4.1.5)There is one further important thing that we can get from a velocitytime diagram and that is the distance travelled by the object. Tounderstand how this is done, imagine looking at the object just for a veryshort time as if you were taking a high-speed photograph of it. Theobjects velocity during the photograph would effectively be constantbecause the exposure is so fast that there is not enough time for anyacceleration to have a noticeable effect. Therefore from Equation 4.1.2the small distance travelled during the photograph would be the velocityat that time multiplied by the small length of time it took to take thephotograph. On the velocitytime diagram this small distance travelledis represented by the area of the very narrow rectangle formed by theconstant velocity multiplied by the short time, as indicated on themagnified part of the whole velocitytime diagram shown here. If wewere prepared to add up all the small areas like this from taking a greatmany high-speed photographs of all the objects motion then the sumwould be the total distance travelled by the object. In other words thearea underneath the line on a velocitytime diagram is equal to the totaldistance travelled. The process of adding up all the areas from themultitude of very narrow rectangles is known as integration.Uniform accelerationClearly the analysis of even a simple velocitytime diagram couldbecome quite complicated if the acceleration is continually varying. Inthis textbook the emphasis is on understanding the basic principles of allthe subjects and so from now on we are going to concentrate on thesituation where the acceleration is a constant value or at worst a seriesof constant values. An example of this is shown in Figure 4.1.3.An object is being observed from time zero, when it has a velocity ofu, to time t when it has accelerated to a velocity v. The acceleration a isVelocity0TimetuTotal area = svatSlope = a?Dynamics173the slope of the line on the graph and it is clearly constant because theline between the start and the end of the motion is straight. Now theslope of a line, in geometrical terms, is the amount by which it risesbetween two points, divided by the horizontal distance between the twopoints. Therefore considering that the line rises by an amount (v u) onthe vertical axis while moving a distance of (t 0) along the horizontalaxis of the graph, the slope a is given bya = (v u)/(t 0)ora = (v u)/tMultiplying through by t givesat = v uand finallyv = u + at(4.1.6)This is the first of four equations which are collectively known as theequations of uniform motion in a straight line. Having found this one itis time to find the other three. As mentioned above, the area under theline on the graph is the distance travelled s and the next stage is tocalculate this.We can think of the area under the line as being made up of two parts,a rectangle representing the distance that the object would havetravelled if it had continued at its original velocity of u for all the time,plus the triangle which represents extra distance travelled due to the factthat it was accelerating.The area of a rectangle is given by height times width and so thedistance travelled for constant velocity is ut.The area of a triangle is equal to half its height times its width. Nowthe width is the time t, as for the rectangle, and the height is the increasein velocity (v u). However, it is more useful to note that this velocityincrease is also given by at from Equation (4.1.6) as this brings time intothe calculation again. The triangle area is then at2/2.Figure 4.1.3Constantacceleration on a velocitytimegraphVelocity0Timetuv( + )/2uv174DynamicsAdding the two areas gives the total distance travelleds = ut + at2/2(4.1.7)This is the second equation of uniform motion in a straight line. Wecould have worked out the area under the line on the graph in a differentway, however, as shown in Figure 4.1.4.The real area, as calculated above, has now been replaced by a simplerectangle of the same width but with a mean height which is half waybetween the two extreme velocities, u and v. This is a mean velocity,calculated as (u + v)/2. Therefore the new rectangular area, and hencethe distance travelled, is given bys = t(u + v)/2(4.1.8)This is the third equation of uniform motion in a straight line and is thelast one to involve time t. We need another equation because sometimesit is not necessary to consider time explicitly. We can achieve this bytaking two of the other equations and eliminating time from them.From the first equation we find thatt = (v u)/aThis version of t can now be substituted into the third equation togives = (v u)/a) (u + v)/2)This can be simplified to give finallyv2= u2+ 2as(4.1.9This is the fourth and final equation of uniform motion in a straight line.Other substitutions and combinations are possible but these fourequations are enough to solve an enormous range of problems involvingmovement in a line.Figure 4.1.4Mean velocity ona velocitytime graphVelocity m/s0Time/secondst1t2s14s2t3s3Total area = 350 mSlope = 1.8 m/s2Slope = 2.4 m/s2Dynamics175Example 4.1.1An electric cart is to be used to transport disabled passengersbetween the two terminals at a new airport. The cart iscapable of accelerating at a uniform rate of 1.8m/s2and testshave shown that a uniform deceleration of 2.4m/s2iscomfortable for the passengers. Its maximum speed is 4m/s.Calculate the fastest time in which the cart can travel thedistance of 350m between the terminals.The first step in solving this problem is to draw a velocitytime diagram, as shown in Figure 4.1.5Starting with the origin of the axes, the cart starts from restwith velocity zero at time zero. It accelerates uniformly, whichmeans that the first part of the graph is a straight line whichgoes up. This acceleration continues until the maximumvelocity of 4m/s is reached. We must assume that there canbe a sudden switch from the acceleration phase to theconstant velocity phase and so the next part of the graph is astraight line which is parallel to the time axis. This continuesuntil near the end of the journey, when again there is asudden change to the last phase which is the decelerationback to rest. This is represented by a straight line droppingdown to the time axis to show that the cart comes to restagain. We cannot put any definite values on the time axis yetbut we can write in that the area under the whole graph lineis equal to the distance travelled and therefore has a value of350m. Lastly it must be remembered that all the fourequations of motion developed above apply to movementwith uniform acceleration. The acceleration can have a fixedpositive or negative value, or it can be zero, but it must notchange. Therefore the last thing to mark on the diagram isthat we need to split it up into three portions to show that wemust analyse the motion in three sections, one for each valueof acceleration.The overall problem is to calculate the total time so it isbest to start by calculating the time for the accelerationand deceleration phases. In both cases we know the initialFigure 4.1.5Velocitytime graph for the electric cart176Dynamicsand final velocities and the acceleration so the equation touse isv = u + atFor the start4 = 0 + 1.8t1Thereforet1= 2.22sSimilarly for the end0 = 4 2.4t3(note that deceleration is negative)Thereforet3= 1.67sWe cannot find the time of travel at constant speed in this wayand so we must ask ourselves what we have not so far usedout of the information given in the question. The answer isthat we have not used the total distance yet. Therefore thenext step is to look at the three distances involved.We can find the distance travelled during acceleration usingv2= u2+ 2asors = ut + at2/2since we have already calculated the time involved. However,as a point of good practice, it is better to work with the originaldata where possible and so the first of these two equationswill be used.For the acceleration16 = 0 + 2 1.8s1Therefores1= 4.44mSimilarly for deceleration0 = 16 2 2.4s3s3= 3.33mThe distance involved in stopping and starting iss1+ s3= 7.77mand sos2= 350 7.77= 342.22mDynamics177Since this distance relates to constant speed, the time takenfor this portion of the motion is simplyt2= 342.22m/4m/s= 85.56sHence the total time of travel is (85.56s + 2.22s + 1.67s)= 89.45sNote that, within reason, the route does not have to be astraight line. It must be a fairly smooth route so that theaccelerations involved in turning corners are small, butotherwise we can apply the equations of uniform motion in astraight line to some circuitous motion.Motion under gravityOne of the most important examples of uniform acceleration is theacceleration due to gravity. If an object is allowed to fall in air then itaccelerates vertically downwards at a rate of approximately 9.81m/s2.After falling for quite a time the velocity can build up to such a pointthat the resistance from the air becomes large and the accelerationdecreases. Eventually the object can reach what is called a terminalvelocity and there is no further acceleration. An example of this is afree-fall parachutist. For most examples of interest to engineers,however, the acceleration due to gravity can be taken as constant andcontinuous. They are worthwhile considering, therefore, as a separatecase.The first thing to note is that the acceleration due to gravity is thesame for any object, which is why heavy objects only fall at the samerate as light ones. In practice a feather will not fall as fast as a football,but that is simply because of the large air resistance associated with afeather which produces a very low terminal velocity. Therefore wegenerally do not need to consider the mass of the object. Problemsinvolving falling masses therefore do not involve forces and areexamples of kinematics which can be analysed by the equations ofuniform motion developed above. This does not necessarily restrict us tostraight line movement, as we saw in the worked example, and so wecan look briefly at the subject of trajectories.Example 4.1.2Suppose a tennis ball is struck so that it leaves the racquethorizontally with a velocity of 25m/s and at a height above theground of 1.5m. How far will the ball travel horizontally beforeit hits the ground?Clearly the motion of the ball will be a curve, known as atrajectory, because of the influence of gravity. At first sight thisdoes not seem like the sort of problem that can be analysed?U178Dynamicsby the equations of uniform motion in a straight line. However,the balls motion can be resolved into horizontal motion andvertical motion, thus allowing direct application of the fourequations that are at our disposal. The horizontal motion isessentially at a constant velocity because the air resistanceon a tennis ball is low and so there will be negligible slowingduring the time it takes for the ball to reach the ground. Thevertical motion is a simple application of falling under gravitywith constant acceleration (known as g) since again theresistance will be low and there is no need to consider anyterminal velocity. Therefore it is easy to calculate the timetaken for the ball to drop by the vertical height of 1.5m. Weknow the distance of travel s (1.5m), the starting velocity u(0m/s in a vertical sense) and the acceleration a or g(9.81m/s2) and so the equation to use iss = ut + at2/2Therefore1.5 = 0 + 9.81t2/2t = 0.553sThis value can be thought of not just as the time for the ballto drop to the ground but also as the time of flight for the shot.To find the distance travelled along the ground all that needsto be done is to multiply the horizontal velocity by the time offlight.Distance travelled = 25 0.553= 13.8mOne of the questions that arises often in the subject of trajectories,particularly in its application to sport, is how to achieve the maximumrange for a given starting speed. An example of this would be theOlympic event of putting the shot (Figure 4.1.6), where the athletemight wonder whether it is better to aim high and therefore have a longtime of flight or to aim low and concentrate the fixed speed of the shotinto the horizontal direction.If we suppose the shot starts out with a velocity of u at an angle of ?to the ground, then the initial velocity in the vertical direction is u sin ?upwards and the constant horizontal velocity is u cos ?. The calculationproceeds like the example above but care has to be taken with the signsbecause the shot goes upwards in this example before dropping back tothe ground. We can take the upwards direction as positive and so theacceleration g will be negative.By starting with the vertical travel it is possible to work out the timeof flight. For simplicity here it is reasonable to neglect the height atwhich the shot is released and so the shot starts and ends at ground level.In a vertical sense, therefore, the overall distance travelled is zero andthe shot arrives back at the ground with the same speed but now in aFigure 4.1.6Trajectory for ashot puttDynamics179negative direction. The time of flight tfis therefore twice the time ittakes for the shot to reach its highest point and momentarily have a zerovertical velocity.Therefore usingv = u + at0 = u sin ? gtf/2tf= (2u sin ?)/gThe horizontal distance travelled is equal to velocity multiplied by times = (u cos ?)(2u sin ?)/gThe actual distance travelled is not of interest, it is simply the anglerequired to produce a maximum distance that is needed. This depends onfinding the maximum value of cos ? sin ? for angles between zero(throwing it horizontally) and a right angle (throwing it verticallyupwards very dangerous!). We could do this with calculus but it is justas easy to use common sense which tells us that a sine curve and acosine curve are identical but displaced by 90 and therefore the productwill be a maximum for ? = 45. In other words, if air resistance can beneglected, it is best to launch an object at 45 to the ground if maximumrange is required.Angular motionBefore leaving the equations of motion and moving on to dynamics, itis necessary to consider angular motion. This includes motion in a circleand rotary motion, both of which are important aspects of the types ofmovement found in machinery. At first sight it seems that the equationsof motion cannot be applied to angular motion: the velocity iscontinually changing because the direction changes as the objectrevolves and there is no distance travelled for an object spinning on thespot. However, it turns out that they can be applied directly if a fewsubstitutions are made to find the equivalents of velocity, accelerationand distance.First the distance travelled needs to be replaced by the angle ?through which the object, such as a motor shaft, has turned. Note thatthis must be measured in radians, where 1 radian equals 57.3.Next the linear velocity needs to be replaced by the angular velocity?. This is measured in radians per second, abbreviated to rad/s.Finally the linear acceleration must be replaced by the angularacceleration ? which is measured in rad/s2.The four equations of motion for uniform angular acceleration thenbecome?2= ?1+ ?t(4.1.10)? = ?1t + ?t2/2(4.1.11)? = t(?1+ ?2)/2(4.1.12)?22= ?12+ 2?(4.1.13)180DynamicsExample 4.1.3A motor running at 2600rev/min is suddenly switched off anddecelerates uniformly to rest after 10s. Find the angulardeceleration and the number of rotations to come to rest.For the first part of this problem, the initial and final angularvelocities are known, as is the time taken for the deceleration.The equation to use is therefore:?2= ?1+ ?tFirst it is necessary to put the initial angular velocity into thecorrect units. One revolution is equal to 2? radians and so2600 revolutions equals 16337 radians. This takes place in 1minute, or 60 seconds and so the initial angular velocity of2600rev/min becomes 272.3rad/s.Hence0 = 272.3 ?10? = 27.23rad/s2For the second part the equation to use is? = t(?1+ ?2)/2= 10(272.3 + 0)/2= 1361radThis is not the final answer as it is the number of revolutionsthat is required. There are 2? radians in one revolution andso this answer needs to be divided by 2 3.14159, giving avalue of 216.7 revolutions.Motion in a circleAngular motion can apply not just to objects that are rotating but alsoto objects that are moving in a circle. An example of this is a trainmoving on a circular track, as happens in some underground systemsaround the world. The speed of such a train would normally beexpressed in conventional terms as a linear velocity in metres persecond (m/s). It could also be expressed as the rate at which animaginary line from the centre of the track circle to the train issweeping out an angle like the hands on a clock, i.e. as an angularvelocity. The link between the two isAngular velocity = linear velocity/radius? = v/r(4.1.14)Returning to the original definition of acceleration as either a change inthe direction or the magnitude of a velocity, it is apparent that the trainsvelocity is constantly changing and so the train is accelerating evenDynamics181though it maintains a constant speed. The trains track is constantlyturning the train towards the centre and so the acceleration is inwards.The technical term for this is centripetal acceleration. It is a linearacceleration (i.e. with units of m/s2) and its value is given bya = v2/r = r?2(4.1.15)The full importance of this section will become apparent in the nextsection, on dynamics, where the question of the forces that producethese accelerations is considered. For the time being just imagine thatyou are in a car that is going round a long bend. Unless you deliberatelypush yourself away from the side of the car on the outside of the bendand lean towards the centre, thereby providing the inwards force toaccompany the inward acceleration, you will find that you are thrownoutwards. Your body is trying to go straight ahead but the car isaccelerating towards the geometrical centre of the bend.Example 4.1.4A car is to be driven at a steady speed of 80km/h round asmooth bend which has a radius of 30m. Calculate the linearacceleration towards the centre of the bend experienced by apassenger in the car.This is a straightforward application of Equation (4.1.15)but the velocity needs to be converted to the correct units ofm/s.Velocity of the car is v = 80km/h = 80000/(60 60)m/s= 22.222m/sLinear acceleration a = v2/r = 22.2222/30 = 16.5m/s2Clearly this is a dramatic speed at which to go round thisbend as the passenger experiences an acceleration which isnearly twice that due to gravity. In fact the car would probablyskid out of control!Problems 4.1.1(1)A car is initially moving at 6m/s and with a uniformacceleration of 2.4m/s2. Find its velocity after 6s and thedistance travelled in that time.(2)A ball is falling under gravity (g = 9.81m/s2). At time t = 0 itsvelocity is 8m/s and at the moment it hits the ground itsvelocity is 62m/s. How far above the ground was it at t = 0?At what time did it hit the ground? What was its averagevelocity?(3)A train passes station A with velocity 80km/hour andacceleration 3m/s2. After 30s it passes a signal which182Dynamicsinstructs the driver to slow down to a halt. The train thendecelerates at 2.4m/s2until it stops. Find the total time andtotal distance from the station A when it comes to rest.(4)A telecommunications tower, 1000m high, is to have anobservation platform built at the top. This will be connectedto the ground by a lift. If it is required that the travel time ofthe lift should be 1 minute, and its maximum velocity can be21m/s, find the uniform acceleration which needs to beapplied at the start and end of the journey.(5)A set of buffers is being designed for a railway station. Theymust be capable of bringing a train uniformly to rest in adistance of 9m from a velocity of 12m/s. Find the uniformdeceleration required to achieve this, as a multiple of g, theacceleration due to gravity.(6)A motor-bike passes point A with a velocity of 8m/s andaccelerates uniformly until it passes point B at a velocity of20m/s. If the distance from A to B is 1km determine:(a)the average speed;(b)the time to travel from A to B;(c)the value of the acceleration.(7)A light aeroplane starts its take off from rest and accel-erates at 1.25m/s2. It suddenly suffers an engine failureand decelerates back to a halt at 1.875m/s2, coming to restafter a total distance of 150m along the runway. Find themaximum velocity reached, and the total time taken.(8)A car accelerates uniformly from rest at 2m/s2to a velocityof V1. It then continues to accelerate up to a velocity of34m/s, but at 1.4m/s2. The total distance travelled is 364m.Calculate the value of V1, and the times taken for the twostages of the journey.(9)A large airport is installing a people mover which is a sortof conveyor belt for shifting passengers down long corri-dors. The passengers stand on one end of the belt and asystem of sliding sections allows them to accelerate at2m/s2up to a maximum velocity of Vmax. A similar systemat the other end brings them back to rest at a decelerationof 3m/s2. The total distance travelled is 945m and the totaltime taken is 60s. Find Vmaxand the times for the threestages of the journey.(10)A car accelerates uniformly from 14m/s to 32m/s in a timeof 11.5s. Calculate:(a)the average velocity;(b)the distance travelled;(c)the acceleration.(11)The same car then decelerates uniformly to come to rest ina distance of 120m. Calculate:(a)the deceleration;(b)the time taken.(12)A train passes a signal at a velocity of 31m/s and with anacceleration of 2.4m/s2. Find the distance it travels in thenext 10s.Dynamics183(13)A piece of masonry is dislodged from the top of a tower. Bythe time it passes the sixth floor window it is travelling at10m/s. Find its velocity 5s later.(14)If the total time for the masonry in Problem 13 to reach theground is 9s, calculate:(a)the height of the tower;(b)the height of the sixth floor window;(c)the masonrys velocity as it hits the ground.(15)A tram which travels backwards and forwards alongBlackpools famous Golden Mile can accelerate at 2.5m/s2and decelerate at 3.1m/s2. Its maximum velocity is 35m/s.Calculate the shortest time to travel from the terminus at thestart of the line to the terminus at the other end, a distanceof 1580m, if:(a)the tram makes no stops on the way;(b)the tram makes one stop of 10s duration.4.2 Dynamics analysis ofmotion due toforcesIn the chapter on statics we shall consider the situation where all theforces and moments on a body add up to zero. This is given the nameof equilibrium and in this situation the body will remain still; it will notmove from one place to another and it will not rotate. In the second halfof this chapter we shall consider the situation where there is a resultantforce or moment on the body and so it starts to move or rotate. Thistopic is known as dynamics and the situation is described by Newtonslaws of motion which are the subject of most of the first part of thissection, where linear motion is introduced.Most of this section is devoted to the work of Sir Isaac Newton andis therefore known as Newtons laws of motion. When Newton firstpublished these laws back in the seventeenth century he caused a greatdeal of controversy. Even the top scientists and mathematicians of theday found difficulty in understanding what he was getting at and hardlyanyone could follow his reasoning. Today we have little difficulty withthe topic because we are familiar with concepts such as gravity andacceleration from watching astronauts floating around in space orsatellites orbiting the earth. We can even experience them for ourselvesdirectly on the roller coaster rides at amusement parks.Newton lived in the second half of the seventeenth century and wasborn into a well-to-do family in Lincolnshire. He proved to be a geniusat a very early age and was appointed to a Professorship at CambridgeUniversity at the remarkably young age of 21. He spent his timeinvestigating such things as astronomy, optics and heat, but the thing forwhich he is best remembered is his work on gravity and the laws ofmotion. For this he not only had to carry out an experimental study offorces but also he had to invent the subject of calculus.According to legend Newton came up with the concept of gravity bystudying a falling apple. The legend goes something like this.While Newton was working in Cambridge, England became afflictedby the Great Plague, particularly in London. Fearing that this wouldsoon spread to other cities in the hot summer weather, Newton decidedto head back to the familys country estate where he soon found thatthere was little to do. As a result he spent a great deal of time sitting184Dynamicsunder a Bramley apple tree in the garden. He started to ponder why theapples were hanging downwards and why they eventually all fell toearth, speeding up as they fell. When one of the apples suddenly fell offand hit him on the head he had a flash of inspiration and realized thatit was all to do with forces.There is some truth in the legend and certainly by the time it was safefor him to return to Cambridge he had formulated the basis of hismasterwork. After many years of subsequent work Newton waseventually able to publish his ideas in a finished form. Basically hestated that:?Bodies will stay at rest or in steady motion unless acted upon by aresultant force.?A resultant force will make a body accelerate in the direction of theforce.?Every action due to a force produces an equal and oppositereaction.These are known as Newtons first, second and third laws of motionrespectively.The first law of motion will be covered fully in Chapter 5 on Staticsand so we shall concentrate on the other two. We shall start by lookingat the relationship between force, acceleration, mass and gravity. For thetime being, however, let us just finish this section by noting that the unitof force, the newton, is just about equal to the weight of one Bramleyapple!Newtons second law of motionLet us go back to the legend of Newton and the apple. From the workon statics we will find that the apple stays on the tree as long as theapple stalk is strong enough to support the weight of the apple. As theapple grows there will come a point when the weight is too great and sothe stalk will break and the apple falls. The quantity that is being addedto the apple as it grows is mass. Sometimes this is confused with weightbut there have now been many examples of fruits and seeds being growninside orbiting spacecraft where every object is weightless and wouldfloat if not anchored down.Mass is the amount of matter in a body, measured inkilograms (kg).The reason that the apple hangs downwards on the tree, and eventuallyfalls downwards, is that there is a force of attraction between the earthand any object that is close to it. This is the gravitational force and isdirected towards the centre of the earth. We experience this as a vertical,downward force. The apple is therefore pulled downwards by the effectof gravity, commonly known as its weight. Any apple that started togrow upwards on its stalk would quickly bend the stalk over and hangdown due to this gravitational effect. As the mass of the apple increasesdue to growth, so does the weight until the point is reached where theweight is just greater than the largest force that can be tolerated by thestalk. As a result the stalk breaks.Dynamics185Now let us look at the motion of the apple once it has parted companywith the tree. It still has mass, of course, as this is a fundamentalproperty to do with its size and the amount of matter it contains.Therefore it must also have a weight, since this is the force due togravity acting on the apples mass. Hence there is a downwards force onthe apple which makes it start to move downwards and get faster andfaster. In other words, as we found in the first section of this chapter, itaccelerates. What Newton showed was that the force and mass for anybody were linked to this acceleration for any kind of motion, not justfalling under gravity.What Newton stated as his Second Law of Motion may be written asfollows.A bodys acceleration a is proportional to the resultantforce F on the body and inversely proportional to the massm of the body.This seems quite complicated in words but is very simple mathemat-ically in the form that we shall use.F = ma(4.2.1)Let us use this first to look at the downward acceleration caused bygravity. The gravitational force between two objects depends on the twomasses. For most examples of gravity in engineering one of the objectsis the earth and this has a constant mass. Therefore the weight of anobject, defined as the force due to the earths gravity on the object, isproportional to the objects mass. We can write this mathematicallyasW = mCwhere C is a constant.Now from Newtons second law this force W must be equal to thebodys mass m multiplied by the acceleration a with which it isfalling.W = maBy comparison between these two equations, it is clear that theacceleration due to gravity is constant, irrespective of the mass of theobject. In other words, all objects accelerate under gravity at the samerate no matter whether they are heavy or light. The acceleration due togravity has been determined experimentally and found to have a valueof 9.81m/s2. It is given a special symbol g to show that it isconstant.The weight of an object is therefore given byW = mgand this is true even if the object is not free to fall and cannotaccelerate.Sometimes this relationship between weight and mass can beconfusing. If you were to go into a shop and ask for some particular186Dynamicsamount of cheese to be cut for you then you would ask for a specifiedweight of cheese and it would be measured out in kilograms. As far asscientists and engineers are concerned you are really requesting a massof cheese; a weight is a force and is measured in newtons.Before we pursue the way in which this study of dynamics is appliedto engineering situations, we must not forget that force is a vectorquantity, i.e. it has direction as well as magnitude. Consider the case oftwo astronauts who are manoeuvring in the cargo bay of a space shuttlewith the aid of thruster packs on their backs which release a jet ofcompressed gas to drive them along (Figure 4.2.1).Both packs are the same and deliver a force of 20N. The firstastronaut has a mass of 60kg and has the jet nozzle turned so it pointsdirectly to his left. The second astronaut has a mass of 80kg and has thenozzle pointing directly backwards. Let us calculate the accelerationsproduced.Applying Newtons second law to the first astronautF = m1a120 = 60a1a1= 0.333m/s2This acceleration will be in the direction of the force, which in turn willbe directly opposed to the direction of the nozzle and the gas flow. Theastronaut will therefore move to the right.For the second astronautF = m2a220 = 80a2a2= 0.250m/s2This acceleration will be away from the jet flow and so it will be directlyforward.This example is very simple because there is no resistance to preventthe acceleration occurring and there are no other forces acting on theastronauts. In general we need to consider friction and we need tocalculate the resultant force on a body, as in this next example.Figure 4.2.1Two astronautswith jet packs300 kg200 kg30TTDynamics187Example 4.2.1A large mass is being used to raise a smaller mass up a rampwith a cable and pulley system, as shown in Figure 4.2.2. Ifthe coefficient of friction between the small mass and theramp is 0.3, find the distance travelled by the large mass inthe first 25s after the system is released from rest.This is an application of Newtons second law. We need tofind the acceleration in order to calculate the distancetravelled using the equations of uniform motion that wereintroduced in the chapter on kinematics. We already know themasses involved and so the remaining step is to calculate theresultant force on the large mass. Clearly the large mass hasa weight which will act vertically down and this is given byW1= 300 9.81N= 2943NThis is opposed by the tension force T in the cable which actsupwards and so the resultant downwards force on the largemass is2943 TThe acceleration is therefore given by2943 T = 300aWe can also calculate this acceleration by looking at the othermass, since the two masses are linked and must have thesame acceleration. The same tension force will also actequally on the other side of the pulley, which is assumed to befrictionless. There are three forces acting on the smallermass along the plane of the ramp: the tension force pulling upthe slope, the component of the bodys weight acting downthe slope and the friction force opposing any motion. Theresultant force on the smaller mass is thereforeT (200 9.81 sin 30) (0.3 200 9.81 cos 30)= T 981 509.7= T 1490.7The acceleration is given byT 1490.7 = 200aWe therefore have two equations which contain the twounknowns T and a and so we can solve them simultaneouslyby adding them to eliminate T.2942 1490.7 = 500aa = 2.90m/s2Figure 4.2.2The ramp andpulley system188DynamicsSince we know the acceleration and the time of travel, we canfind the distance travelled using the following formulas = ut + at2/2= 0 + 2.90 252/2= 906mRotary motionIn practice most machines involve rotary motion as well as linearmotion. This could be such examples as electric motors, gears, pulleysand internal combustion engines. Therefore if we need to calculate howfast a machine will reach full speed (in other words calculate theacceleration of all its components) then we must consider rotaryacceleration, and the associated torques, as well as linear acceleration.Fortunately Newtons second law of motion applies equally well torotary motion provided we use the correct version of the formula.Suppose we are looking at the acceleration of a solid disc mounted ona shaft and rotated by a pull cord wrapped around its rim. We cannot usethe conventional form of Newtons second law, F = ma, becausealthough there is a linear force being applied in the form of the tensionin the cord, the acceleration is definitely not in a line. We thereforecannot identify an acceleration a in units of m/s2. Furthermore some ofthe mass of the disc is close to the axle and not moving from one pointto another, only turning on the spot, while some of the mass is movingvery quickly at the rim. Now in the section on kinematics we saw howthe equations of uniform motion could be adapted for rotary motion bysubstituting the equivalent rotary quantity instead of the linear term. Wefound that linear distance travelled s could be replaced by angle ofrotation ?, while linear acceleration a could be replaced by the angularacceleration ?, where ? = a/r. It is also quite clear that if we arelooking at rotary motion then we should be using the torque ? = Frinstead of force. All that remains is to find the quantity that will be theequivalent of mass in rotary motion.The mass of an object is really the resistance that the object offersto being moved in a straight line even when there is no friction. It canalso be called the inertia of the object; an object with a large masswill accelerate much slower than one with a low mass under theaction of an identical force, as we saw in the example of the twoastronauts. We are therefore looking for the resistance that an objectoffers to being rotated in the absence of friction. This must be acombination of mass and shape because a flywheel where most of themass is concentrated in the rim, supported by slender spokes, willoffer much more resistance than a uniform wheel of the same mass.The quantity we are seeking is something known as the mass momentof inertia or simply as the moment of inertia, I, which has units ofkilograms times metres squared (kg m2). For a uniform disc, which isthe most common shape found in engineering objects such as pulleys,this is given by the formulaI = mr2/2Motor0.75mMass = 96 kgDynamics189We are now in a position to write Newtons second law in a formsuitable for rotary motion? = I?(4.2.2)With this equation we can solve problems involving real engineeringcomponents that utilize rotary motion and then go on to considercombinations of linear and rotary components.One of the most common rotary motion devices is the flywheel. Thisis a massive wheel which is mounted on a shaft to deliberately providea great deal of resistance to angular acceleration. The purpose of thedevice is to ensure a smooth running speed, especially for somethingthat is being driven by a series of pulses such as those coming from aninternal combustion engine.Example 4.2.2An electric motor is being used to accelerate a flywheel fromrest to a speed of 3000rev/min in 40s (Figure 4.2.3). Theflywheel is a uniform disc of mass 96kg and radius 0.75m.Calculate the angular acceleration required and hence findthe output torque which must be produced by the motor.The first part of this problem is an application of kinematicsto rotary motion where we know the time, the initial velocityand the final velocity, and we need to find the acceleration.The equation to use is therefore?2= ?1+ ?tThe start velocity is zero because the flywheel begins fromrest. The final angular velocity is3000rev/min = 3000 2?/60 = 314.2rad/sTherefore314.2 = 0 + 40? = 7.854rad/s2Now that the angular acceleration is known it is possible tocalculate the torque or couple which is necessary to produceit, once the moment of inertia is calculated. The flywheel is auniform disc so the moment of inertia is given byI = mr2/2 = 96 0.752/2 = 27kg m2Therefore the driving torque is given by? = I?= 27 7.854= 212N mFigure 4.2.3The flywheel andmotorFd190DynamicsThis general method can be applied to much more complicated shapessuch as pulleys which may be regarded as a series of uniform discs ona common axis. Because all the components are all on the same axis, theindividual moments of inertia may all be added to give the value for thesingle shape. Sometimes the moment of inertia of a rotating object isgiven directly by the manufacturer but there is also another standardway in which they can quote the value for designers. This is in terms ofsomething called the radius of gyration, k. With this the moment ofinertia of a body is found by multiplying the mass of the body by thesquare of the radius of gyration such thatI = mk2(4.2.3)Work, energy and powerSo far in this treatment of dynamics we have discussed forces in termsof the accelerations that they can produce but in engineering terms thatis only half the story. Forces in engineering dynamics are generally usedto move something from one place to another or to alter the speed of apiece of machinery, particularly rotating machinery. Clearly there issome work involved and so we need to be able to calculate the energythat is expended. We start with a definition of work.Mechanical work = force distance moved in the direction of the force= Fd(4.2.4)To understand this, suppose we have a solid block resting on the floorand a force of F is required to move it slowly against the frictionalresistance offered by the floor (Figure 4.2.4).The force is applied for as long as it takes for the mass to be movedby the required distance d. Commonsense tells us that the force must beapplied in the direction in which the block needs to move. The workperformed is then Fd, which is measured in joules (J). This work isexpended as heat which is soon dissipated and is very difficult torecover.Now suppose we want to lift the same block vertically by a height ofh. A force needs to be applied vertically upwards to just overcome theweight mg of the block (remember that weight is a vertical downwardforce equal to the mass multiplied by the acceleration with which theblock would fall down due to gravity if it was unsupported). Themechanical work performed in lifting the block to the required height isthereforeWork = force distance moved= (mg)h= mgh(4.2.5)This work is very different from that performed in the first examplewhere it was to overcome friction. Here the work is effectively storedbecause the block could be released at any time and would fall backto the floor, accelerating as it went. For this reason the block is saidFigure 4.2.4A block beingmovedDynamics191to have a potential energy of mgh when it is at a height of h becausethat amount of work has been carried out at some time in raising it tothat level. If the block was now replaced by an item of machinery ofthe same mass which had been raised piece by piece and thenassembled at the top, the potential energy associated with it wouldstill be the same. The object does not have to have been physicallyraised in one go for the potential energy to be calculated using thisequation.Let us look at another example of potential energy in order tounderstand better where the name comes from. Suppose you went ona helter-skelter at the fair. You do a great deal of work climbing up thestairs to the top and some of it goes into biological heat. Most of it,however, goes into mechanical work which is stored as potentialenergy mgh. The reason for the name is that you have the potential touse that energy whenever you are ready to sit on the mat and slidedown the chute. Once you are sitting on the mat at the top then youdo not need to exert any more force or expend any more energy. Youjust let yourself go and you accelerate down the chute to the bottom,getting faster all the time. If you had wanted to go that fast on thelevel then you would have had to use up a great deal of energy insprinting so clearly there is energy associated with the fact that youare going fast. What has happened is that the potential energy youpossessed at the top of the helter-skelter has been converted intokinetic energy. This is the energy associated with movement and isgiven by the equationKinetic energy (k.e.) = mv2/2(4.2.6)This equation would allow you to calculate your velocity (or strictlyyour speed) at the bottom of the helter-skelter if there were no frictionbetween the mat on which you have to sit and the chute. In practice thereis always some friction and so part of the potential energy is lost in theform of heat. Note that we are not disobeying the conservation of energylaw, it is simply that friction converts some of the useful energy into aform that we cannot easily use or recover. This loss of energy inovercoming friction is also a problem in machinery where frictionallosses have to be taken into account even though special bearings andother devices may have been used. The way that this loss is included inenergy calculations is to introduce the idea of mechanical efficiency torepresent how close a piece of mechanical equipment is to being idealin energy terms.Mechanical efficiency = (useful energy out/energy in) 100%Machines are always less than 100% efficient and so we never get asmuch energy out as we put in.So far we have not included time directly in any of this discussionabout work and energy but clearly it is important. Going back to thehelter-skelter example, if you were to run up the stairs to the top thenyou would not be surprised to arrive out of breath. The energy youwould have expended would be the same since you end up at rest at thesame height, but clearly the fact that you have done it in a much shortertime has put a bigger demand on you. The difference is that in running192Dynamicsup the stairs you are performing work faster and therefore operating ata greater power, which is defined as followsPower = rate of doing work= (force distance moved)/time= force (distance moved/time)= force velocityThereforeP = Fv(4.2.7)The units of power are joules/second which are also known aswatts (W).This gives us the opportunity to come up with an alternativedefinition of efficiency. Sometimes it is not possible to measure the totalamount of work put into a machine or the total amount of workproduced because the machine may be in continuous use. In thosecircumstances it is possible to think in terms of the rate at which energyis being used and work is being performed. ThereforeEfficiency = (power out/power in) 100%This is the definition of mechanical efficiency that is often of most usein the case of rotating machinery so it is appropriate that we should lookat how any of these equations could be applied to rotary motion. Usingthe idea developed in the earlier sections of replacing force F by torque?, distance moved s by angle of rotation ?, mass m by moment of inertiaI and velocity v by angular velocity ?Work = ?(4.2.8)Power = ?(4.2.9)Kinetic energy = I?2/2(4.2.10)Example 4.2.3A farm tractor has an engine with a power output of 90kW.The tractor travels at a maximum steady speed to the top ofa 600m hill in a time of 4min 20s. If the mass of the tractoris 2.4 tonnes, what is the efficiency of the tractors drivesystem?This is an example of the use of the following equationEfficiency = (power out/power in) 100%The power being put into the drive system of the tractor (i.e.the gearbox, transmission and wheels) is the output power of90000W from the engine. The output power of the drivesystem can be found from the work involved in raising thetractor up the hill within a given time.Dynamics193Work done = Fd= mgh= 2.4 1000 9.81 600= 14126400JThis work is performed in a time of 260s and so the outputpower (i.e. the rate of doing work) isOutput power = 14126400J/260s= 54332WTherefore the mechanical efficiency isOutput power/input power = (54332/90000) 100%= 60.4%MomentumWhen Newton was investigating forces and motion he carried out a seriesof experiments which involved rolling balls of different masses downinclined planes. This was designed mainly to test his second law ofmotion concerning forces and accelerations but as part of the experimenthe also let the balls collide and measured the result of the collisions.From this he came up with the principle of conservation of momentum.To understand this, let us first look at the concept of momentum.Suppose you were asked to rate how easy it was to catch thefollowing balls:?A tennis ball tossed to you by hand.?A ten-pin bowling ball tossed to you, again by hand.?A ten-pin bowling ball thrown at you.You would probably rate the first one the easiest and the last one themost difficult. This is because the tennis ball has small mass and smallvelocity, whereas the bowling ball in the last case has large mass andlarge velocity. We found earlier in this chapter that we could think of themass by itself as inertia, the resistance of an object to being moved, butclearly the mass and the velocity together contribute to the unstopp-ability of a moving object. This property of a moving body is known asits momentum, given byMomentum = mass velocity= mvWhat Newton found in his experiments was that the total momentum ofany two balls before a collision was equal to their total momentum afterthe collision. If we applied this to the third situation described above,but with you standing on a skateboard, then Figure 4.2.5 shows whatwould happen.194DynamicsAlthough you were initially at rest on the skateboard, the act ofcatching the fast-moving bowling ball would push you backwardsslowly. The initial momentum would be mV for the ball but zero foryourself as you are at rest. The final momentum would be equal to thetotal mass of yourself and the ball (M + m) multiplied by the new, small,common velocity v. The principle of conservation of momentum tells usthatmV = (M + m)vThis principle applies to all collisions, however, not just those where thetwo bodies join together (such as catching the ball). In general theprinciple of conservation of momentum for two bodies colliding may bestated asm1u1+ m2u2= m1v1+ m2v2(4.2.11)where u refers to velocities before the impact and v refers to velocitiesafter the impact.This equation is very widely used as it does not only cover the caseof two objects colliding, it can handle the situation where two objectsare initially united and subsequently separate. Examples of this areshells being fired from guns, stages of a space rocket separating and fuelbeing ejected from a jet engine. Imagine the special case of two objectsthat are initially united and are at rest. It could be you on the skateboardagain, this time holding the bowling ball. The total momentum would bezero because you are at rest. Now suppose that you throw the ballforward. This would give the ball some forward momentum but, sincethe total momentum must remain zero, this can only happen if you startto move backwards on the skateboard with equal backwards momen-tum. What has happened is that you have given the ball an impulse, youhave given it forward momentum by pushing it. But at the same time thepush has given you an impulse in the opposite direction and it is this thathas caused you to move back with equal negative momentum. This is adirect example of Newtons third law in action. One statement of thislaw is thatfor every action there is an equal, opposite reaction.Figure 4.2.5Catching abowling ball on a skateboardDynamics195Example 4.2.4A loaded railway truck of total mass 8600kg is travellingalong a level track at a velocity of 5m/s and is struck frombehind by an empty truck of mass 3500kg travelling at 8m/s.The two trucks become coupled together during the collision.Find the velocity of the trucks after the impact.We use the following equationm1u1+ m2u2= m1v1+ m2v2which becomes(8600 5) + (3500 8) = (8600 + 3500) Vwhere V is the common final velocity.ThereforeV = (43000 + 28000)/12100= 5.87m/sThis is quite a simple example in two respects: the trucks jointogether so there is only a single final velocity and they are both initiallymoving in the same direction. In general, care has to be taken to makeit clear in which direction the objects are moving as it is not always soobvious as in this example. If the two objects were moving towards eachother in opposite directions initially then a positive direction would haveto be chosen so that one of the objects could be given a positive velocityand the other one a negative velocity. If the two bodies do not start outunited or do not join together then there is a major problem in that thereare too many unknowns to find from this single equation and anotherequation is required.Before we leave this example of the two railway trucks, therefore, itis worthwhile looking at the energy involved. There are only two formsof energy which are of interest in dynamics: kinetic energy and potentialenergy. For trains on level tracks we can neglect the potential energy asthe height of the trucks does not alter. That leaves the kinetic energy tobe calculated according to the formulaKinetic energy (ke) = mv2/2The initial total kinetic energy is therefore(8600 25/2) + (3500 64/2) = 219500JThe final kinetic energy is(8600 + 3500) 5.872/2 = 208464JClearly some energy was lost in the impact between the two trucks andso the principle of conservation of momentum does not say anything196Dynamicsabout energy being conserved. The question of energy in impacts is leftto something called the coefficient of restitution. To understand this,look at the steel ball bouncing on a hard surface in Figure 4.2.6.The maximum height of the ball at the top of each bounce getssmaller and smaller as energy is lost in each impact with the hardsurface. This shows that the velocity after each impact is less inmagnitude than the velocity before the impact. The ratio of themagnitudes of these two velocities is known as the coefficient ofrestitution e which clearly always has a value of less than one. Forsimplicity it is best to define e in terms of speed since then we do nothave to take into account the fact that the ball changes direction at eachbounce.Coefficient of restitution = e =relative speed of separationrelative speed of approachThe idea of using relative speeds is to make it applicable to cases whereboth bodies are moving before and after the impact, unlike the simplecase above where the hard surface is fixed.Example 4.2.5A ball of mass 12kg is moving at a speed of 2m/s along asmooth surface. It is hit from behind by a ball of the samediameter but a mass of only 4kg travelling in the samedirection with a speed of 8m/s. The coefficient of restitutionbetween the two balls is 0.75. Calculate the final velocities ofthe two balls.First we apply the principle of conservation of momentum(12 2) + (4 8) = 12v1+ 4v2Therefore14 = 3v1+ v2Next we apply the coefficient of restitution0.75 = (v1 v2)/(8 2)Therefore(v1 v2) = 4.5We now have two equations relating the two final velocitiesand so we can solve them simultaneously or simply make asubstitution. Finally this gives usv1= 4.625m/sv2= 0.125m/s (i.e. it moves backwards after the impact)Figure 4.2.6A steel ballbouncing on a hard surfaceDynamics197Angular momentumBefore we leave the topic of momentum, we should again consider howthe equations that we have learned for linear motion apply to rotarymotion. We have already seen that the linear velocity v in m/s can bereplaced by the angular velocity ? in rad/s, such that v = r?. We havealso seen that the equivalent of mass m in kg in rotational terms is themoment of inertia I in kgm2. It follows from this that the rotationalequivalent of momentum mv is the angular momentum I?.The principle of conservation of angular momentum then becomesI1?1+ I2?2= I1?1+ I2?2where the symbol ? is used for the final angular velocities.Problems with angular momentum are solved in exactly the same wayas those for linear momentum except that there is rarely any need to usea coefficient of restitution. This is because problems generally involvea single object which changes its shape and therefore its moment ofinertia. An example would be a telecommunications satellite which isneeded to spin in its final position in space. Usually this is achieved byspinning the satellite while it is still attached to its anchor points in thecargo bay of a space shuttle. The difficulty is that the satellite willunfold very long solar panels once it is released and this will increase itsmoment of inertia. The engineers in charge of the project will solve theproblem by calculating the final momentum with the panels unfolded aswell as the initial moment of inertia with the panels folded away. Usingthe principle of conservation of angular momentum and knowing thefinal angular velocity required, it is straightforward to calculate theinitial angular velocity that must be reached before the satellite can bereleased.Example 4.2.6A telecommunications satellite has a moment of inertia of82kg m2when it is in its final configuration with its solarpanels extended. It is required to rotate at a rate of 0.5rev/sin this configuration. When the satellite is still in the cargo bayof a shuttle vehicle and the panels are still folded away, it hasa moment of inertia of 6.8kg m2. To what rotational speedshould it be accelerated before being released andunfolded.The initial angular momentum = 6.8 ?The final angular momentum = 82 0.5 2 ? (convertingfrom revs to rads)The initial and final angular momentum are equal,therefore:? = 82 0.5 2 ?/6.8 = 37.9rad/s (or 6rev/s)4530250 kg150 kg300 kg200 kg25198DynamicsdAlemberts principleThe final section in this chapter is really more to do with statics,surprisingly, and concerns a way of tackling dynamics problems thatwas devised by a French scientist called dAlembert. At the time of itsintroduction it was very difficult to understand but nowadays we areall familiar with some of its applications in space travel. Suppose weconsider the case of astronauts being launched into space on a spaceshuttle. During the launch when the shuttle is vertical and acceleratingrapidly up through the atmosphere with the rockets at full blast, theastronauts feel as though they have suddenly become extremelyheavy; they cannot raise their arms from the arms of the seat, theycannot raise their heads from the headrests and the skin on their facesis pulled back tight because it is apparently so heavy. We know thatall this is because the shuttle is accelerating so fast that the astronautsare subjected to what are known as g-forces, the sort of forces youfeel on a roller coaster as it goes through the bottom of a tight curve.However, if you were in the space shuttle and the windows wereblacked out so that you could not see any movement, you could beexcused for thinking that the astronauts really were being subjected tosome large extra force acting in the opposite direction to theacceleration. For an astronaut of mass m experiencing an accelerationof a directly upwards, the extra imaginary force would be F = madirectly down, according to Newtons second law. From that point on,any engineering dynamics problem concerning the astronaut, such asworking out the reaction loads on the seat anchor points, could becarried out as a statics calculation with this imaginary force included.This is dAlemberts principle.Problems 4.2.1(1)A car of mass 1200kg accelerates at a rate of 2.8m/s2.Calculate the resultant driving force which must be actingon it.(2)A force of 5.4kN is used to accelerate a fork-lift truck ofmass 1845kg. Calculate the acceleration produced.(3)A man exerts a horizontal force of 300N to push a trolley. Ifthe trolley accelerates at 0.87m/s2, calculate its mass.(4)A car of mass 1.4 tonnes rests on a 30 slope. If it wereallowed to roll down the hill, what would be its acceleration?Assume that the resistance to motion is equivalent to aforce of 1000N acting up the hill.(5)Two masses are connected by a light cable passing over africtionless pulley (Figure 4.2.7). If they are released fromrest calculate their initial acceleration:(a)if they slide freely on the slopes;(b)if they have a coefficient of friction of 0.3.(6)Two masses are connected as shown in Figure 4.2.8 by alight cable passing over a frictionless pulley. If the coeffi-cient of friction between the mass and the incline is 0.28find the distance that the large mass falls in the first 30safter the system is released from rest.Figure 4.2.7Figure 4.2.83512 kg15 kg2518kg12 kg22kg3228150 kg200 kg?= 0.2?= 0.3Dynamics199(7)Calculate the acceleration of the two bodies shown inFigure 4.2.9 if the coefficient of friction on the slope is0.24.(8)Calculate the acceleration if the coefficient of friction on theslope shown in Figure 4.2.10 is 0.32:(a)if the body is already moving down the slope;(b)if the system is released from rest.(9)Calculate the acceleration of the two bodies shown inFigure 4.2.11:(a)if they are already moving from right to left;(b)if they are released from rest.(10)A harrier jump-jet has a mass of 12500kg when fully ladenand can take off vertically with an acceleration of 4m/s2. Itthen switches to forward flight, while maintaining constantthrust, and initially experiences an air resistance force of20kN. Calculate the horizontal acceleration and hence findthe distance travelled in the first 15s of horizontal flight.(11)A helicopter can accelerate vertically upwards at a rate of3.5m/s2when it is unloaded and has a mass of 2250kg.Calculate the maximum extra load it could support.(12)A lunar landing module of mass 5425kg, including crewand fuel, etc., is designed for a maximum deceleration of5.6m/s2when using half thrust on its rocket motors duringa landing on the moon. While on the moon 100kg of fuel isused, 200kg of rubbish are jettisoned and 450kg ofequipment are left behind. Calculate the acceleration ontake-off at full power.(gmoon= 1/6gearth)(13)By the time the module in Problem 12 has reached orbitaround the moon, it has used another 675kg of fuel.Calculate the acceleration it could then achieve at three-quarters thrust.(14)A lift cage has a mass of 850kg and the tension in the cablewhen the lift is moving upwards at a steady velocity with sixpeople inside it, each of mass 150kg, is 20kN. Assumingthat friction is constant, calculate the tension in the cablewhen the same lift containing only four of the peopleaccelerates upwards from rest at a rate of 2m/s2.(15)An electric motor with a moment of inertia 118.3kg m2experiences a torque of 249Nm. Calculate the angularacceleration of the motor under no-load conditions, andhence find the time to reach a speed of 3600rpm from rest,assuming the acceleration remains uniform.Figure 4.2.9Figure 4.2.10Figure 0.1Dimensions in metresCentreline0.05Dimensions in metresCentreline0.50.08151250 kg200 kgRadius0.32mWindingdrumRadius0.24mI = 250 kg m23500 kg2000 kg3m dia.I = 240 kg m23.2m dia.I = 290 kg m21m dia.1.2m dia.200Dynamics(16)A motor is used to accelerate a flywheel from rest to aspeed of 2400rpm in 32s. The flywheel is a disc of mass105kg and radius 0.85m. Calculate the angular accelera-tion required and hence find the output torque which mustbe produced by the motor.(17)A locomotive turntable is a horizontal disc of diameter 20mand mass 105 tonnes, which is evenly distributed. It needsto reach its maximum speed of 1rpm within 20s when it isunloaded and the resistance due to friction is equivalent toa force of 102N acting tangentially at the edge of theturntable. Calculate the driving torque required.(18)A pulley on a shaft (Figure 4.2.12) can be considered as anumber of discs mounted on the same axis. If the density ofthe material is 7800kg/m3, calculate the moment of inertiaof the pulley and shaft, and hence find the torque requiredto accelerate it from rest to a speed of 5400rpm in 12s.(19)A flywheel is constructed as shown in Figure 4.2.13. Byconsidering it as a number of discs, both real andimaginary, calculate its moment of inertia. Hence calculatethe time it will take to reach a speed of 4800rpm if thetorque which can be applied to give a uniform accelerationis 206Nm. Density of the material is 8200kg/m3.(20)A winding drum with a built-in flywheel is attached to asuspended mass of 110kg by a light cord. The drumdiameter is 0.2m and the moment of inertia of the assemblyis 59kg m2. Calculate the distance that the mass will fall in 9sif it is released from rest.(21)For the same arrangement, what torque must be applied tothe drum to accelerate the mass upwards from rest at a rateof 2m/s2.(22)A truck is hauled up a slope by a cable system which isdriven by an electric motor (Figure 4.2.14); but also has acounterweight as shown. If the resistance to motion of thetruck is 800N, calculate the torque that the motor mustapply at the winding drum in order to pull the truck up theslope a distance of 10m from rest in 8s.(23)The waterside at Niagara Falls can be reached by a cable carwhich moves up and down the side of the gorge (Figure4.2.15). If the motor which drives it were to fail, calculate thetime it would take to move 50m up the slope, and find thebraking force which would need to be applied to the carsubsequently to bring it back to rest at the top of the slope.Figure 4.2.12Figure 4.2.13Figure 4.2.14Figure 4.2.15Dynamics201(24)Calculate the work required to move a packing case alongthe floor by 18.5m if the force required to overcome frictionis 150N.(25)How much work is required to raise a 26kg box by 16m?(26)How much kinetic energy does a car of mass 1.05 tonneshave at a speed of 80km/hour?(27)A lump of lead, of mass unknown, is dropped from a tower.Because of air resistance the conversion of its potentialenergy to kinetic energy is only 86% efficient. Calculate itsvelocity after it has fallen by 9m.(28)A crossbow exerts a steady force of 400N over a distanceof 0.15m when firing a bolt, of mass 0.035kg. If thecrossbow is 76% efficient, calculate the velocity of the boltas it leaves the bow.(29)An electric motor of 60W power drives a winch which canraise a 10kg mass by 15m in 29.9s. Calculate theefficiency of the winch.(30)A railway wagon has a velocity of 20m/s as it reaches thestart of an inclined track (angle of elevation 1.2). How farwill it travel up the inclined track, if all resistance can beneglected and it is allowed to freewheel until it comes torest?(31)For the same situation as Problem 30, what will be thevelocity of the wagon after it has travelled 200m up theslope?(32)If the wagon is only 75% efficient at converting kineticenergy to potential energy when freewheeling, calculate itsvelocity after it has travelled 300m up the incline.(33)A car has an engine with a power output of 46kW. It cantravel at a steady speed to the top of a 500m high hillin 3min 42s. How efficient is the car if its mass is1.45 tonnes?(34)A 24kg shell is fired from a 4m long vertical gun barrel, andreaches a velocity of 450m/s as it leaves the gun.Calculate:(a)the constant force propelling it along the barrel;(b)the maximum height above ground level reached bythe shell;(c)the speed at which it strikes the ground on return.Assume an average constant resistance due to the air of45N once the shell is out of the gun.(35)The resistance to motion of a car of mass 850kg can befound using the formula Resistance = 1.2V2newtons,where V is the cars velocity in m/s. Calculate the powerrequired from the cars engine to produce speeds of 5, 15and 30m/s:(a)along the straight horizontal track;(b)ascending a slope of sin10.1.In all cases also calculate the total work done by the tractiveforce over a distance of 1km.10 kg1.8 m?3500 kg8600 kg8 m/s5 m/s82000 kg36000 kg12894 m/s12890m/s202Dynamics(36)A bullet is fired into a sand box suspended on four wires asshown in Figure 4.2.16, and becomes embedded in thesand. The sand box has a mass of 10kg; the bullet has amass of 0.01kg. Only 1% of the bullets energy goestowards moving the box; the rest is dissipated in the sand.If ? = 18 for the furthest point of the swing, estimate thevelocity of the bullet just before it strikes the box.(37)Water of density 1000kg/m3is to be raised by a pump froma reservoir through a vertical height of 12m at a rate of5m3/s. Calculate the required power of the pump, neglect-ing any energy loss due to friction.(38)Water emerges from a fire hose in a 50mm diameter jet ata speed of 20m/s. Calculate the power of the pumprequired to produce this jet and estimate the vertical heightthe jet would reach.density of water = 1000kg/m3;flow rate in kg/s = jet area velocity density(39)A body of mass m is at rest at the top of an inclined track ofslope 30. It is released from rest and moves down theslope without friction. Calculate its speed after it has moved20m by using the energy method and by using the equationfor motion in a straight line.(40)The body from Problem 39 now starts from rest and movesdown another 30 slope, but this time against a friction forceof 20N. Calculate its speed after it has moved 20m downthis slope, again using both methods.(41)A body of mass 30kg is projected up an inclined plane ofslope 35 with an initial speed of 12m/s. The coefficient offriction between body and plane is 0.15. Calculate using theenergy method:(a)how far up the slope it travels before coming to rest;(b)how fast it is travelling when it returns to its initialposition.(42)Two railway trucks, as shown in Figure 4.2.17, collide andbecome coupled together. Find the velocity of the twotrucks after the collision.(43)Two spacecraft, moving in the same direction, are about toundertake a docking manoeuvre (Figure 4.2.18). Find thefinal velocity of the two craft if the manoeuvring rockets failand the docking becomes more like a collision.(44)A large gun is mounted on a railway wagon which istravelling at 5m/s. The total mass is 3850kg. The gun firesa 5kg shell horizontally at a velocity of 1050m/s back alongthe track. Find the new velocity of the wagon, which youmay assume to be freewheeling.(45)Two railway wagons are approaching each other fromopposite directions, one with mass 1200kg moving at avelocity of 2m/s and the other with mass 1400kg andvelocity 3m/s. If the wagons lock together at collision, findtheir common velocity finally.(46)A man of mass 82kg is skating at 5m/s carrying his partner,a woman of mass 53kg, as part of an ice dancingFigure 4.2.16Figure 4.2.17Figure 4.2.18Dynamics203movement. He then throws her forward so that she movesoff at 5.9m/s. Find the mans velocity just after the throw.(47)A ball of mass 4kg and moving at 8m/s collides with a ballof mass 12kg moving in the opposite direction at 2m/s. Ifthe coefficient of restitution between them is 0.75, find thefinal velocities.(48)A railway wagon of mass 120kg and moving at a velocity of8m/s runs into the back of a second wagon of mass 180kgmoving in the same direction at 6m/s. If the coefficient ofrestitution is 0.8, find the final velocities.(49)A satellite of mass 40kg and travelling at a speed of 5m/saccidentally collides with a larger satellite of mass 80kg. Itrebounds and moves in the opposite direction at a speed of5m/s. If the coefficient of restitution between the twosatellites is 0.8, find the initial velocity of the largersatellite.5StaticsSummaryMechanics is the study of state of rest or motion of bodies under the action of forces; statics isthat aspect of it involving the study of bodies at rest. Newtons first law states that bodies stay atrest or in steady motion unless acted on by a resultant force. Thus when we have bodies at restthere is no resultant force and thus the forces acting on a body at rest must cancel each other outto leave no resultant, they are said to be in equilibrium. Engineers are interested in staticsbecause it enables them to design structures such as bridges or buildings and determine theconditions necessary for them to remain standing and not fall down.The chapter starts with a revision of the term vector and the conditions for equilibrium and thenanalyses situations involving both point and distributed forces. The main part of the chapter isconcerned with the analysis of structures, this including trusses, frames, beams, chains andcables and a discussion of stress and strain. The chapter concludes with a discussion of systemsinvolving friction and a consideration of the virtual work principle and its use in the analysis ofmechanical systems. To bring together the various aspects of the chapter there is a case studyof the problems engineers have faced over the centuries of bridging gaps, whether they bebuildings with the gaps between walls being bridged or bridges over rivers.ObjectivesBy the end of this chapter, the reader should be able to:?analyse equilibrium conditions involving both point and distributed forces;?analyse the forces involved in trusses and frames using the method of joints and the methodof sections;?determine tensile, compressive and shear stresses and strains and determines the stressesarising from temperature changes with restrained systems;?determine bending moments, shear forces, stresses and deflections for beams subject tobending;?analyse the forces involved in structures using chains and cables;?use the virtual work principle in the analysis of structures.Statics2055.1 EquilibriumMechanical systems deal with two kinds of quantities scalars andvectors; forces are vector quantities. Scalar quantities, e.g. mass, can befully defined by just a number and so if we add two masses, say 10g and20g, then we just add the two numerical values, i.e. 10 + 20 = 30g.However, with forces we need to know both size and direction beforewe can consider the outcome of adding two forces. We cannot just saythe result of adding a force of 100N to a force of 300N will be a forceof 400N, this can only be the case if both the 100N and 300N forceswere acting in the same direction. If they were in opposite directions theresult would be 200N in the direction of the 300N force. Quantities forwhich both the size and direction have to be specified are termedvectors.Thus we need to know how to add and subtract vector quantities inorder to be able to analyse the forces acting on structures and determinethe conditions for equilibrium. Equilibrium is at the heart of all theproblems in statics when there are a number of forces acting on astructure, what are the conditions necessary for them to cancel eachother out so that the structure remains at rest? This is what this sectionis about.VectorsBefore considering the conditions for equilibrium, here are some basicpoints about vectors. To represent vector quantities on a diagram we usearrows with the length of the arrow chosen to represent the size of thevector and the direction of the arrow the direction of the vector. Figure5.1.1 shows a representation of two vectors of the same size but inopposite directions. To indicate in texts when we are referring to avector quantity, rather than a scalar quantity or just the size of a vectorquantity, it is common practice to use a bold letter such as a. Thenegative of this vector, i.e. a, is the vector of the same size as a but inthe opposite direction.When we want to refer to the sum of two vector quantities we canwrite a + b. This is a vector equation and so we cannot obtain thesum by the simple process of adding two numbers representing thesizes of the vectors. If we have two vectors of the same size butacting in opposite directions then the sum will be zero, think of twoequal and opposed tug-of-war teams, and so when we are referring tothe vector acting in directly the opposite direction we write a so thata + (a) = 0.If we want to refer just to the size (the term magnitude is often used)of a we can write it as just a or, to clearly indicate that it is the size ofa vector, as ?a?.Adding vectorsThe sum of two vectors can be obtained by the parallelogram rule. Thiscan be stated as: if we place the tails of the arrows representing the twovectors F1and F2together and complete a parallelogram, then thediagonal of that parallelogram drawn from the junction of the two tailsrepresents the sum of the vectors F1and F2. Figure 5.1.2 illustrates this.The procedure for drawing the parallelogram is:Figure 5.1.1Vectors can berepresented by arrows, thearrow head indicating directionand the length of line the sizeFigure 5.1.2Parallelogramrule which gives the diagonal asthe sum, i.e. resultant, of a pairof vectors206Statics(1)Select a suitable scale for drawing lines to represent the vectors.(2)Draw an arrowed line to represent the first vector.(3)From the start of the first line, i.e. its tail end, draw an arrowed lineto represent the second vector.(4)Complete the parallelogram by drawing lines parallel to the vectorlines.(5)The sum of the two vectors, i.e. the resultant, is the line drawn asthe diagonal from the start point, the direction of the resultantbeing outwards from the start point.Forces in equilibriumIf when two or more forces act on an object there is no resultant force(the object remains at rest or moving with a constant velocity Newtons first law), then the forces are said to be in equilibrium. Thismeans that the sum of the force vectors is zero.For two forces to be in equilibrium (Figure 5.1.3) they have to:?Be equal in size.?Have lines of action which pass through the same point (such forcesare said to be concurrent).?Act in exactly opposite direction.For three forces to be in equilibrium they have to:?All be in the same plane (such forces are said to be coplanar).?Have lines of action which pass through the same point (such forcesare said to be concurrent).?Give no resultant force in any direction. We can use theparallelogram rule to determine the resultant of two forces andhence determine the size and direction of the third force that has tobe applied for there to be no resultant force.If three forces are in equilibrium, the resultant of two of the forces mustbe the same size and in the opposite direction to the third force (Figure5.1.4(a). Thus an alternative to drawing the parallelogram and thenreversing the direction of the resultant is to use the triangle rule; this isjust half the parallelogram (Figure 5.1.4(b). If the three forces arerepresented on a diagram in magnitude and direction by the vectors F1,F2and F3then their arrow-headed lines when taken in the order of theforces must form a triangle if the three forces are to be in equilibrium.If the forces are not in equilibrium, a closed triangle is not formed.Drawing the triangle of forces involves the following steps:(1)Select a suitable scale to represent the sizes of the forces.(2)Draw an arrow-headed line to represent one of the forces.(3)Take the forces in the sequence they occur when going, say,clockwise. Draw the arrow-headed line for the next force so that itstarts with its tail end from the arrowed end of the first force.(4)Then draw the arrow-headed line for the third force, starting withits tail end from the arrow end of the second force.(5)If the forces are in equilibrium, the arrow end of the third forcewill coincide with the tail end of the first arrow-headed line to givea closed triangle.Figure 5.1.3Two forces inequilibrium: equal in size but inopposite directionsFigure 5.1.4Equilibrium ofthree forces: (a) the forcenecessary for equilibrium isequal in size but in oppositedirection to the resultant; (b)three forces in equilibrium formthe sides of a triangleStatics207The triangle law can be used to determine whether three forces arein equilibrium and if we have more than three forces we use thepolygon rule. Suppose we have vectors F1, F2, F3, F4and F5. If wetake the vectors in sequence and draw the arrows tail to head, whenthere is equilibrium we complete a closed polygon shape (Figure5.1.5). If they are not in equilibrium, the shape is not closed. All weare effectively doing is using the parallelogram rule to determine theresultant of the first two forces and then the second resultant whenthe first resultant is added to the next force and so on until we endup with the resultant of all but the last force needed to giveequilibrium and this must be in the opposite direction to this lastresultant.Reaction forcesWhen external forces are applied to an object from outside, internalforces are induced in the object to counteract the externally appliedforces and maintain equilibrium (Figure 5.1.6(a). Think of the forcesyou apply to stretch a rubber band. Your externally applied forces resultin internal forces being set up in the rubber band. So when you let go ofthe band these internal forces pull the band back to its originalunstretched state. Internal forces are produced in reaction to theapplication of external forces and so are often called the reactive forcesor reactions.When an object is at rest on the ground, the weight of the object mustbe counterbalanced by an opposing force to give equilibrium. Thiscounterbalance force is the reaction force of the ground (Figure5.1.6(b). If you think of the ground as being like a sheet of rubber, thenthe weight of the object causes it to become deformed and stretched andso exert the reactive force.Free-body diagramIf a system is in equilibrium then each element in that system is inequilibrium. Thus if we isolate an element from the system we canconsider the equilibrium of just those forces acting on it. Theterm free-body diagram is used for a diagram which shows just theforces involved with an element. For example, Figure 5.1.7(a) showsa system involving a load suspended by means of ropes from twofixed points. We might draw the free-body diagram for point A, thejunction of the three ropes, and show just the three forces involvedat that point (Figure 5.1.7(b); alternatively we might draw the free-body diagram for point B, where the single rope connects to theload, and show just the two forces involved at that point (Figure5.1.7(c).The procedure for drawing a free-body diagram is thus:(1)Imagine the particle to be isolated from the rest of the system.(2)Draw a diagram of this free particle and show all the forces that acton it, putting on all the external loads as well as the reactiveforces.Figure 5.1.5Polygon rule: theforces when taken in sequencegive a closed polygonFigure 5.1.6(a) Applyingexternal forces to objects givesrise to resisting internal forces;(b) the resisting, reactive, forcearising from the weight of anobject resting on the ground208StaticsMathematics in actionSine and cosine rulesProblems involving the parallelogram and triangle rules canbe solved graphically or by calculation. Useful rules that canbe used in such calculations are the sine rule and the cosinerule. The sine rule can be stated as:asin A=bsin B=csin Cwhere a is the length of the side of the triangle opposite theangle A, b the length of the side opposite the angle B and cthe length of the side opposite the angle C (Figure 5.1.8). Thecosine rule can be stated as: the square of a side is equal tothe sum of the squares of the other two sides minus twice theproduct of those sides multiplied by the cosine of the anglebetween them and so:a2= b2+ c2 2bc cos Ab2= a2+ c2 2ac cos Bc2= a2+ b2 2ab cos CExample 5.1.1A screw eye is subject to two forces of 150N and 100N in thedirections shown in Figure 5.1.9(a). Determine the resultantforce.One method of determining the resultant is to draw theparallelogram of forces to scale, as in Figure 5.1.9(b), anddetermine the length of the diagonal and its angle. Anotherpossibility is to use the triangle of forces to determine theforce needed to give equilibrium, the resultant will then be inthe opposite direction but the same size. Figure 5.1.9(c)shows the triangle of forces drawn to scale.We can use the cosine rule to calculate the size of theresultant. For Figure 5.1.9(c), the cosine rule gives:(Resultant)2= 1002+ 1502 2 100 150 cos 115Hence the size of the resultant is 212.6N. The angle ?between the resultant and the 100N force can be determinedby the sine rule:Figure 5.1.7(a) Loadsupported by ropes from twofixed points; (b) and (c) the freebody diagrams for points C and DFigure 5.1.8TriangleFigure 5.1.9Example 5.1.1Statics209150sin ?=212.6sin 115Hence ? = 39.7 and so it is at 75 39.7 = 35.3 to thevertical.Example 5.1.2A rigid rod, of negligible mass, supporting a load of 250N isheld at an angle of 30 to the vertical by a tie rope at 75 tothe vertical, as shown in Figure 5.1.10(a). Draw the free-bodydiagram for point A where the rope is attached to the rod andhence determine the tension in the rope and the compressionin the rod.Figure 5.1.10(b) shows the free-body diagram for point A.The triangle of forces (Figure 5.1.10(c) can be drawn by firstdrawing the line for the 250N force. The compression in therod will be a force of unknown size at an angle of 30 to thevertical 250N force and so a line can be drawn in this direction.The tension in the tie rope will be a force of unknown size at anangle of 75 to the vertical 250N force and so a line can bedrawn in this direction. The intersection of these two linesgives the completion of the triangle and hence enables thesizes of the forces to be determined. This can be done by ascale diagram or by calculation using the sine rule.250sin(180 30 75)=Tsin 30=Csin 75Hence T = 129.4N and C = 250N.Figure 5.1.10Example 5.1.2210StaticsResolving forcesA single force can be replaced by two forces at right angles to eachother. This is known as resolving a force into its components andinvolves using the parallelogram of forces and starting with the diagonalof the parallelogram and then finding the two forces which would fitthe sides of such a parallelogram (Figure 5.1.11). Thus, if we have aforce F, then its components are:Horizontal component = F cos ?(5.1.1)Vertical component = F sin ?(5.1.2)Pythagoras theorem gives:F2= (horizontal component)2+ (vertical component)2(5.1.3)Example 5.1.3Determine the horizontal and vertical components of the100N force shown in Figure 5.1.12(a).Figure 5.1.12(b) shows the parallelogram which enablesthe two components to be obtained. The horizontal compo-nent is 100 cos 60 = 50N and the vertical component is 100sin 60 = 86.6N.Resultant using componentsThe procedure for finding the resultant of a number of forces by dealingwith their components involves:(1)Resolve all the forces into two right-angled directions.(2)Add the components in the horizontal direction and add thecomponents in the vertical direction.(3)Use Pythagoras to determine the size of resultant of these summedhorizontal and vertical components and tan ? = (vertical compo-nents)/(horizontal components) to obtain its angle to thehorizontal.Example 5.1.4Determine the resultant of the system of concurrent coplanarforces shown in Figure 5.1.13(a).The sum of the horizontal components is 30 cos 45 + 20cos 60 10 cos 30 = 22.6N to the left. The sum of thevertical components is 30 sin 45 + 10 sin 30 20 sin60 = 8.9N upwards. The resultant (Figure 5.1.13(b) is thusgiven by Pythagoras as (22.62+ 8.92) = 24.3N in adirection given by tan ? = 8.9/22.6 and so at an angle of21.5 upwards from the horizontal.Figure 5.1.11Resolving aforce F into vertical andhorizontal componentsFigure 5.1.12Example 5.1.3Figure 5.1.13Example 5.1.4Statics211Equilibrium conditions with componentsA body is in equilibrium if there is no resultant force acting on it. Thusfor a body under the action of a number of concurrent forces, for thereto be no resultant force we must have:sum of horizontal components of all the forces = 0(5.1.4)sum of vertical components of all the forces = 0(5.1.5)Example 5.1.5A rigid rod, of negligible mass, supporting a load of 250N isheld at an angle of 30 to the vertical by a tie rope at 75 tothe vertical, as shown in Figure 5.1.14(a). Determine thetension in the rope and the compression in the rod. (This is arepeat of Example 5.1.2.)Figure 5.1.14(b) shows the free-body diagram for point A.For equilibrium, the horizontal components are T cos 15 Ccos 60 = 0, hence T = 0.518C, and the vertical compo-nents are T sin 15 + C sin 60 250 = 0. Hence, T = 250Nand C = 129.5N.Moment of a forceIn considering the equilibrium of structures we have to consider notonly that there is no resultant force but also that the way the forces acton it there is no way that they will cause it to rotate. For this reason weneed to consider the moments of the forces. The moment of a force aboutthe axis at A in Figure 5.1.15 of the force is defined as being the productof the size of the force F and its perpendicular distance r from the axisto the line of action of the force (Figure 5.1.15):Moment = Fr(5.1.6)The SI unit of the moment is the newton metre (Nm). Moment is avector quantity and its direction is given as being along the axis aboutwhich the moment acts and in the direction along that axis that a right-handed screw would rotate.Example 5.1.6Determine the moment of the force shown in Figure 5.1.16about the axis through A.The perpendicular distance r of the line of action of theforce from the pivot axis is r = 500 sin 30 = 250mm and sothe moment is 100 0.250 = 25Nm. The direction of themoment about the axis is clockwise.Figure 5.1.14Example 5.1.5Figure 5.1.15Moment of forceF is FrFigure 5.1.16Example 5.1.6212StaticsExample 5.1.7Determine the moment of the force shown in Figure 5.1.17about the axis through A.While we can work out the perpendicular distance betweenthe line of action of the force and the axis through A, aprocedure which is often simpler is to resolve the force intotwo components and then find the moment of each compo-nent about A. The components of the force are 100 sin 45 =70.7N vertically and 100 cos 45 = 70.7N horizontally. Themoment of the horizontal component about A is 70.7 0.100= 7.07Nm in a clockwise direction and the moment of thevertical component about A is 70.7 0.150 = 10.61Nm in ananticlockwise direction. Thus the moment of the force is10.617.07 = 3.54Nm in an anticlockwise direction.CoupleA couple consists of two equal and oppositely directed parallel forces(Figure 5.1.18). Their vector sum is zero but they will produce atendency to rotate and hence a moment. For example, the combinedmoment of the two forces about an axis at right angles to the plane inwhich they are located at, say, A is Fa + F(d a) = Fd.Moment of couple = Fd(5.1.7)where d is the perpendicular distance between the lines of action of theforces. The moment of a couple is thus a constant, regardless of thelocation of the axis about which the moments are taken, and equal to theproduct of the force size and the distance between the forces.A couple acting on a body produces rotation and for equilibrium tooccur must be balanced by another couple of equal and opposite moment.When there are a number of coplanar forces acting on a body, it ispossible to simplify the situation by replacing them by a single resultantforce and a single resultant couple.?The resultant force acting on the body can be obtained bycombining the sum of the vertical components of all the forces andthe sum of all the horizontal components of the forces.?The resultant couple is the sum of the moments of the forces aboutany point in the plane plus the sum of all the couples in the system.Example 5.1.8Replace the system of forces shown acting on the beam inFigure 5.1.19 by an equivalent single force.The resultant force = 100 150 + 200 = 150N in adownward direction. The moments of the forces about A =100 1.5 150 2.5 + 200 3.5 = 475Nm in a clockwisedirection. To give this moment, the resultant force must be adistance of 475/150 = 3.2m from A.Figure 5.1.17Example 5.1.7Figure 5.1.18A coupleconsists of two equal andoppositely directed forces andhas a moment of FdFigure 5.1.19Example 5.1.8Statics213Example 5.1.9Replace the force shown acting on the control handle inFigure 5.1.20(a) by an equivalent single force and a singlecouple acting at point A.The resultant force is 100N downwards and so theequivalent system must have a downwards directed force of100N. The 100N force has a moment about A of 100 0.050= 5Nm in a clockwise direction. Thus moving the 100N forceto A requires the addition of a clockwise couple of 5Nm.Hence the equivalent system is as shown in Figure5.1.20(b).Equilibrium of a rigid bodyIf an object fails to rotate about some axis then the turning effect of oneforce must be balanced by the opposite direction turning effect ofanother force. Thus, when there is no rotation, the algebraic sum of theclockwise moments about an axis must equal the algebraic sum of theanticlockwise moments about the same axis; this is known as theprinciple of moments. Thus the general conditions for equilibrium of abody can be stated as:?There is no resultant force acting on the body; this can be restatedas the sum of the vertical components of all the forces must be zeroand the sum of all the horizontal components of the forces must bezero.?The sum of the moments about any point in the plane must bezero.In tackling problems involving supported systems we need to considerthe reactive forces at supports. When the smooth surfaces of two bodiesare in contact (Figure 5.1.21(a), the force exerted by one on the otheris at right angles to the surfaces and thus the reactive force is at rightangles. When the surfaces are rough (Figure 5.1.21(b), the forceexerted by one surface on the other need not be at right angles and thusthe reactive force may not be at right angles and so, in general, will havea normal and a tangential component. A roller, rocker or ball support(Figure 5.1.21(c) just transmits a compressive force normal to thesupporting surface and so there is just a reactive force normal to thesupporting surface. A freely hinged pinned support (Figure 5.1.21(d) iscapable of supporting a force in any direction in the plane normal to thepin axis and so there can be a reactive force in any such direction; thisis normally represented by its two right-angled components. A built-inor fixed support (Figure 5.1.21(e) is capable of supporting an axialforce, a transverse force and a couple and thus there are two suchreactive forces and a reactive couple.Figure 5.1.20Example 5.1.9Figure 5.1.21Reactions atsupports: (a) smooth surfaces;(b) rough surfaces; (c) roller,rocker or ball support; (d) freelyhinged pin; (e) built-in support214StaticsExample 5.1.10Figure 5.1.22 shows a beam which has a pinned support at Aand rests on a roller support at B. Determine the reactiveforces at the two supports due to the three concentratedloads shown if the beam is in equilibrium.The support at A is pinned and so there can be vertical andhorizontal components of a reactive force VAand HA. Theroller support at B provides only a vertical reactive force VB.For equilibrium, the sum of the horizontal components of theforces must be zero and so we must have HA= 0. The sum ofthe vertical components should also be zero and so VA+ VB= 20 + 40 + 10 = 70kN. The sum of the moments about anyaxis must be zero; thus if we take moments about A (in orderto eliminate one of the unknown forces) we have 20 1 + 40 3 4VB+ 10 5 = 0 and so VB= 47.5kN. Since VA+ VB=70kN then VA= 70 47.5 = 22.5kN.Distributed forcesSo far in this section, the forces have been considered as acting atpoints. However, we might be considering a structure such as a bridgewhich is built up from a large number of pieces, each of which has aweight and so we have a large number of weight forces acting over thelength of structure. Forces which are applied to or act over large lengths,areas or volumes of a body are termed distributed forces. Here weconsider how we can handle such distributed forces.The most commonly encountered distributed force is the weight of anobject; the weight of a body is made up of the weights of eachconstituent particle and so does not act at a single point. However, it ispossible to replace all the weight forces of an object by a single weightforce acting at a particular point, this point being termed the centre ofgravity.If an object is suspended from some point A on its surface (Figure5.1.23), equilibrium will occur when the moments of its constituentparticles about the axis through A balance. When this occurs we canthink of all the individual weight forces being replaced by a single forcewith a line of action vertically passing through A and so the centre ofgravity to lie somewhere on the vertical line through A. If the object isnow suspended from some other point B, when equilibrium occurs thecentre of gravity will lie on the vertical line through B. The intersectionof these lines gives the location C of the centre of gravity.Consider an object to be made up of a large number of smallelements:segment 1: weight ?w1a distance x1from some axissegment 2: weight ?w2a distance x2from the same axissegment 3: weight ?w3a distance x3from the same axisand so on for further segments.Figure 5.1.22Example 5.1.10Figure 5.1.23The centre ofgravity of an object lies verticallybelow a point of suspensionwhen the object is free to moveabout the point of suspensionand take up its equilibriumpositionStatics215Note that the symbol ? is used to indicate that we are dealing with asmall bit of the quantity defined by the symbol following the ?.The total moment of the segments about the axis will be the sum ofall the moment terms, i.e. ?w1x1+ ?w2x2+ ?w3x3+ . . . If a single forceW, i.e. the total weight, acting through the centre of gravity is to be usedto replace the forces due to each segment then we must have a momentabout the axis of Wx, where x is the distance of the centre of gravityfrom the axis, such that Wx = sum of all the moment terms due to thesegments. Hence:x =?w1x1+ ?w2x2+ ?w3x3+ . . .W=?x ?wWIf we consider infinitesimally small elements, i.e. ?w 0, then we canwrite this as:x =? x dwW(5.1.8)Note that as the bits being summed become vanishingly small wereplace the summation sign by the integral sign and ? by d.For symmetrical homogeneous objects, the centre of gravity is thegeometrical centre. Thus, for a sphere the centre of gravity is at thecentre of the sphere. For a cube, the centre of gravity is at the centre ofthe cube. For a rectangular cross-section homogeneous (i.e. one whoseproperties does not vary) beam, the centre of gravity is halfway along itslength and in the centre of the cross-sectionCentroidsWe often have situations involving objects cut from uniform sheets ofmaterial and so having a constant weight per square metre or objectsentirely made from the same material and thus having a constant weightper cubic metre throughout. In such situations where there is a constantweight per unit area or unit volume, we can modify our centre of gravitydefinition and eliminate the weight term from it. We then talk of thecentroid of an object.When we have a uniform sheet of material with the constant weightper square metre w, then W = wA and ?w = w ?A and so:x =?x dwW=?xw dAwA=?x dAA(5.1.9)For a body of volume V and the constant weight per unit volume w, thenW = wV and ?w = w ?V and so:x =?x dwW=?xw dVwV=?x dVV(5.1.10)If we have a body of constant cross-sectional area and weight per unitvolume, then W = wAL and ?w = wA ?AL and so:x =?x dwW=?x wA dLwAL=?x dLL(5.1.11)216StaticsThe term centroid is used for the geometrical centre of an objectdefined by the above equations; this being because it is independent ofthe weight of the body and depends only on geometrical properties.The centroid of a circular area is at its centre, of a rectangular area atits centre, of a triangular area at one-third the altitude from each of thesides and of a semicircular area 4r/3? above the base diameter along theradius at right angles to the base.Mathematics in actionCentroids of common shapesMany objects can be considered to be constituted from anumber of basic shapes, e.g. rectangles, triangles andhemispheres, and a knowledge of the centroids of suchshapes enables the centroids of the more complex shapes tobe determined. Here we look at how we can derive theposition of centroids, considering the examples of a triangulararea, a hemisphere and a circular arc.(1)Centroid of a triangular areaFor the triangle shown in Figure 5.1.24, consider a small stripof area ?A = x ?y. By similar triangles x/(h y) = b/h and sox ?y = b(h y)/h ?y. The total area A = 12bh. Hence, the y co-ordinate of the centroid is:y =2bh?h0yb(h y)hdy =13h(5.1.12)The centroid is located at one-third the altitude of the triangle.The same result is obtained if we consider the location withrespect to the other sides. Since the point of intersection ofthe lines drawn from each apex to area the midpoint of theopposite side (the term median is used) meet at one-third thealtitude of the triangle, the centroid is at the intersection of themedians.(2)Centroid of a hemisphereThe same approach can be used to find the centroid of three-dimensional objects. The object is considered to be a stack ofthin two-dimensional slices, each of which can be treated inthe manner described above. For the hemisphere of radius rshown in Figure 5.1.25, we take circular slices of thickness?x. The radius r of the slice is given by applying Pythagorastheorem: R2= r2+ x2. The area of the slice is ?r2= ?(R2x2) and so its volume is dV = ?(R2 x2) ?x. Hence, since thevolume of a hemisphere is half that of a sphere, the x co-ordinate of the centroid is:x =123?R3?R0x?(R2 x2) dx =38R(5.1.13)The centroid is thus located at three-eighths of the radiusalong the radius at right angles to the flat surface of thehemisphere.Figure 5.1.24Triangular areaFigure 5.1.25HemisphereStatics217(3) Centroid of a circular arc wireThis is a body of constant cross-sectional area and weightper unit volume and so we use Equation (5.1.11). For thecircular arc of radius r shown in Figure 5.1.26 we take lengthsegments of length ?L. This is an arc of radius r subtendingan angle ? at the centre; hence ?L = r ?. The x co-ordinateof the element is r cos ?. Hence, the position of the centroidalong the x-axis is:x =?x dLL=12r?(r cos ?)r d? =rsin ?(5.1.14)Composite bodiesFor objects which can be divided into several parts for which the centresof gravity and weights, or centroids and areas, are known, the centre ofgravity/centroid can be determined by the following procedure:(1)On a sketch of the body, divide it into a number of composite parts.A hole, i.e. a part having no material, can be considered to be apart having a negative weight or area.(2)Establish the co-ordinate axes on the sketch and locate the centreof gravity, or centroid, of each constituent part.(3)Take moments about some convenient axis of the weights or areasof the constituent parts and equate the sum to the moment thecentre of gravity or centroid of the total weight or area about thesame axis.Example 5.1.11Determine the position of the centroid for the uniformthickness sheet shown in Figure 5.1.27.For the object shown in Figure 5.1.27, the two constituentparts are different sized, homogeneous, rectangular objectsof constant thickness sheet. An axis is chosen through thecentres of the two parts. The centroid of each piece is at itscentre. Thus, one piece has its centroid a distance along itscentreline from A of 50mm and the other a distance from A of230mm. Taking moments about A gives, for the two parts,(160 100) 50 + (260 60) 230 and this is equal to theproduct of the total area, i.e. 160 100 + 260 60, multipliedby the distance of the centroid of the composite from X.Thus:x =160 100 50 + 260 60 230160 100 + 260 60= 138.9mFigure 5.1.26Circular arcFigure 5.1.27Example 5.1.11Figure 5.1.28Example 5.1.12Figure 5.1.29Example 5.1.13Figure 5.1.30Distributed loadof 20N/m over part of the beamis represented by a block ofarrowsFigure 5.1.31Example 5.1.14Example 5.1.12Determine the position of the centroid for the uniformthickness sheet shown in Figure 5.1.28.The sheets can be considered to have two elements, alarge square 30cm by 30cm and a negative rectangular area20cm by 10cm. The centroid of each segment is located atits midpoint. Taking moments about the y-axis gives:x =30 30 15 20 10 2530 30 20 10= 12.1cmTaking moments about the x-axis gives:y =30 30 15 20 10 2530 30 20 10= 12.1cmExample 5.1.13Determine the position of the centre of gravity of the horizontaluniform beam shown in Figure 5.1.29 when it is loaded in themanner shown. Neglect the weight of the beam.Taking moments about the left-hand end gives 10 240 + 50 400 = 22400Nmm. The total load on the beam is 100N andthus the centre of gravity is located 22400/100 = 22.4mm fromthe left-hand end.Beams with distributed forcesThe weight of a uniform beam can be considered to act at its centre ofgravity, this being located at its midpoint. However, beams can also besubject to a distributed load spread over part of their length. An exampleof this is a floor beam in a building where the loading due to a machinemight be spread over just part of the length of the beam. Distributedloading on beams is commonly represented on diagrams in the mannershown in Figure 5.1.30 where there is a uniformly distributed load of20N/m over part of it.Example 5.1.14Determine the reactions at the supports of the uniformhorizontal beam shown in Figure 5.1.31, with its point loadand a uniformly distributed load of 40N/m and the beamhaving a weight of 15N.The weight of the beam can be considered to act at itscentre of gravity and thus, since the beam is uniform, thispoint will be located a distance of 0.6m from the left-handend. The distributed load can be considered to act at its218StaticsStatics219centre of gravity, i.e. the midpoint of the length over which itacts, and so is 16N at 1.0m from the left-hand end. Takingmoments about the left-hand end gives:0.4R1+ 1.2R2= 15 0.6 + 16 1.0 = 25and R1= 62.5 3R2. The sum of the vertical forces must bezero and so:R1+ R2= 20 + 15 + 16 = 51Hence:62.5 3R2+ R2= 51R2= 5.75N and R1= 45.25N.Problems 5.1.1(1)An eye bolt is subject to two forces of 250N and 150N inthe directions shown in Figure 5.1.32. Determine theresultant force.(2)A particle is in equilibrium under the action of the threecoplanar concurrent forces. If two of the forces are asshown in Figure 5.1.33(a) and (b), what will be the size anddirection of the third force?(3)Determine the tension in the two ropes attached to the rigidsupports in the systems shown in Figure 5.1.34 if thesupported blocks are in equilibrium.(4)A vehicle of weight 10kN is stationary on a hill which isinclined at 20 to the horizontal. Determine the componentsof the weight at right angles to the surface of the hill andparallel to it.(5)A horizontal rod of negligible weight is pin-jointed at oneend and supported at the other by a wire inclined at 30 tothe horizontal (Figure 5.1.35). If it supports a load of 100Nat its midpoint, determine the tension in the wire.Figure 5.1.32Problem 1Figure 5.1.33Problem 2Figure 5.1.34Problem 3Figure 5.1.35Problem 5220Statics(6)The square plate shown in Figure 5.1.36 is pin-jointed at Dand is subject to the coplanar forces shown, the 40N forcebeing applied at the midpoint of the upper face and the 30Nforce along the line BA. Determine the force that has to beapplied along the diagonal AC to give equilibrium and thevertical and horizontal components of the reaction forceat D.(7)Determine the magnitude and direction of the moments ofthe forces shown in Figure 5.1.37 about the axes throughpoint A.(8)Replace the system of parallel coplanar forces acting on thebeam in Figure 5.1.38 by an equivalent resultant force andcouple acting at end A.(9)Figure 5.1.39 shows a beam which has a pinned support atA and rests on a roller support at B. Determine the reactiveforces at the two supports due to the three concentratedloads shown if the beam is in equilibrium.(10)Two parallel oppositely directed forces of size 150N areseparated by a distance of 2m. What is the moment of thecouple?(11)Replace the force in Figure 5.1.40 with an equivalent forceand couple at A.(12)The system of coplanar forces shown in Figure 5.1.41 is inequilibrium. Determine the sizes of the forces P, Q and R.(13)For the system shown in Figure 5.1.42, determine thedirection along which the 30N force is to be applied to givethe maximum moment about the axis through A anddetermine the value of this moment.(14)Figure 5.1.43 shows a beam suspended horizontally bythree wires and supporting a central load of 500N. If thebeam is in equilibrium and of negligible weight, determinethe tensions in the wires.(15)Determine the positions of the centroids for the areasshown in Figure 5.1.44.(16)Determine the location of the centre of gravity of ahorizontal uniform beam of negligible weight when it haspoint loads of 20N a distance of 2m, 50N at 5m and 30Nat 6m from the left-hand end.(17)Determine, by integration, the location of the centroid of aquarter circular area of radius r.Figure 5.1.36Problem 6Figure 5.1.37Problem 7Figure 5.1.38Problem 8Figure 5.1.39Problem 9Figure 5.1.40Problem 11Figure 5.1.41Problem 12Figure 5.1.42Problem 13Statics221(18)Determine, by integration, the location of the centroid of ahemispherical shell of radius r and negligible thickness.(19)Determine the position of the centroid for the area shown inFigure 5.1.45.(20)Determine, by means of integration, the location of thecentroid of a wire bent into the form of a quarter circle.(21)A cylindrical tin can has a base but no lid and is made fromthin, uniform thickness, sheet. If the base diameter is60mm and the can height is 160mm, at what point is thecentre of gravity of the can?(22)A thin uniform cross-section metal strip has part of it bentinto a semicircle of radius r with a length l tangential to thesemicircle, as illustrated in Figure 5.1.46. Show that thestrip can rest with the straight part on a horizontal bench ifl is greater than 2r.(23)A length of wire of uniform cross-section and mass per unitlength is bent into the form of a semicircle. What angle willthe diameter make with the vertical when the wire loop issuspended freely from one end of its diameter?(24)A uniform beam of length 5.0m rests on supports 1.0mfrom the left-hand end and 0.5m from the right-hand end. AFigure 5.1.43Problem 14Figure 5.1.44Problem 15Figure 5.1.45Problem 19Figure 5.1.46Problem 22222Staticsuniformly distributed load of 10kN/m is spread over itsentire length and the beam has a weight of 10kN. What willbe the reactions at the supports?(25)Determine the reactions at the supports of the uniformhorizontal beams shown in Figure 5.1.47.(26)The tapered concrete beam shown in Figure 5.1.48 has arectangular cross-section of uniform thickness 0.30m and adensity of 2400kg/m3. If it is supported horizontally by twosupports, one at each end, determine the reactions at thesupports.5.2 StructuresThis section is about the analysis of structures. The term structure isused for an assembly of members such as bars, plates and walls whichform a stiff unit capable of supporting loads. We can thus apply the termto complex structures such as those of buildings and bridges or simplerstructures such as those of a support for a childs swing or a cantileveredbracket to hold a pub sign (Figure 5.2.1).In Section 5.1, structures were considered which where either a singlerigid body or a system of connected members and free-body diagramsused to analyse the forces acting on individual members or junctions ofmembers.Terms that are encountered when talking of structures are frameworksand trusses. The term framework is used for an assembly of memberswhich have sectional dimensions that are small compared with theirlength. A framework composed of members joined at their ends to givea rigid structure is called a truss and when the members all lie in thesame plane a plane truss. Bridges and roof supports are examples oftrusses, the structural members being typically I-beams, bars orchannels which are fastened together at their ends by welding, rivetingor bolts which behave like pin-jointed connections and permit forces inany direction. Figure 5.2.2 shows some examples of trusses; a trussstructure that is used with bridges and one that is used to support theroof of a house.Statically determinate structuresThe basic element of a plane truss is the triangle, this being threemembers pin-jointed at their ends to give a stable rigid framework(Figure 5.2.3(a). Such a pin-jointed structure is said to be staticallydeterminate in that the equations of equilibrium for members, i.e. noresultant force in any direction and the sum of the moments is zero, aresufficient to enable all the forces to be determined.Figure 5.1.47Problem 25Figure 5.1.48Problem 26Figure 5.2.1Example ofstructures: (a) a childs swing;(b) a hanging pub signFigure 5.2.2Examples oftrusses: (a) a bridge; (b) a roofStatics223The arrangement of four members to form a rectangular framework(Figure 5.2.3(b) gives an unstable structure since a small sidewaysforce can cause the structure to collapse. To make the rectangle stable,a diagonal member is required and this converts it into two triangularframeworks (Figure 5.2.3(c). The addition of two diagonal members(Figure 5.2.3(d) gives a rigid structure but one of the diagonal membersis redundant in not being required for stability; such a structure istermed statically indeterminate since it cannot be analysed by just theequations for equilibrium. Note that the analysis of members in trussesmight show that a member is unloaded. An unloaded member must notbe confused with a redundant member; it may be that the memberbecomes loaded under different conditions.If m is the number of members and j the number of joints, then astable pin-jointed structure can be produced if:m + 3 = 2jIf m + 3 is greater than 2j then redundant members are present; if m+ 3 is less than 2j then the structure is unstable.Many structures are designed to include redundant members so thatthe structure will be fail safe and not collapse if one or more membersfail or so that they can more easily cope with different loadingconditions. The loading capacity of members subject to compressiondepends on their length with short members able to carry greater loads;this is because slender members can more easily buckle. Tensionmembers can, however, be much thinner and so compression memberstend to be more expensive than tension members. Thus if a truss has tobe designed to cope with different loading conditions which can resultin a member being subject sometimes to tensile loading and sometimesto compressive loading, it will have to be made thick enough to copewith the compressive loading. One way this can be avoided is to designthe truss with a redundant member. Figure 5.2.4 illustrates this with atruss which is designed to withstand wind loading from either the left orthe right. The diagonal bracing members are slender cables which canonly operate in tension. With the loading from the left, member BD isin tension and member AC goes slack and takes no load. With theloading from the right, member AC is in tension and member BD isslack and takes no load. The truss can thus withstand both types ofloading without having a diagonal member designed for compression.Such a form of bracing was widely used in early biplanes to cope withthe loading on the wings changing from when they were on the groundto when in the air. Nowadays such bracing is often found in structuressubject to wind loading, e.g. water towers.Example 5.2.1Use the above criteria to determine whether the frameworksshown in Figure 5.2.3 can be stable, are unstable or containredundant members.For Figure 5.2.3(a) we have m = 3 and j = 3, hence whenwe have m + 3 = 6 and 2j = 6 then the structure can bestable.Figure 5.2.3Frameworks: (a)stable; (b) unstable; (c) stable;(d) stable with a redundantmemberFigure 5.2.4Designing withredundancy224StaticsFor Figure 5.2.3(b) we have m = 4 and j = 4, hence when wehave m + 3 = 7 and 2j = 8 then the structure is unstable.For Figure 5.2.3(c) we have m = 5 and j = 4, hence whenwe have m + 3 = 8 and 2j = 8 then the structure can bestable.For Figure 5.2.3(c) we have m = 6 and j = 4, hence whenwe have m + 3 = 9 and 2j = 8 then the structure contains aredundant member.Analysis of frameworksIn the following pages we discuss and apply methods that can be usedto analyse frameworks and determine the forces in individual members.For example, we might want to determine the forces in the individualmembers of the Warren bridge truss of Figure 5.2.2 when there is aheavy lorry on the bridge.The analysis of frameworks is based on several assumptions:?Each member can be represented on a diagram as a straight linejoining its two end points where external forces are applied; externalforces are only applied at the ends of members. The lines representthe longitudinal axes of the members and the joints betweenmembers are treated as points located at the intersection of themembers. The weight of a member is assumed to be small comparedwith the forces acting on it.?All members are assumed to be two-force members; equilibriumoccurs under the action of just two forces with the forces being ofequal size and having the same line of action but in oppositedirections so that a member is subject to either just tension or justcompression (Figure 5.2.5). A member which is in tension is calleda tie; a member that is in compression is called a strut.?All the joints are assumed to behave as pin-jointed and thus the jointis capable of supporting a force in any direction (see Figure5.1.21(d) and associated text). Welded and riveted joints can usuallybe assumed to behave in this way.Figure 5.2.5Two-forcemembers: equilibrium occurringunder the action of just twoforces of the same size andacting in the same straight linebut opposite directionsFigure 5.2.6Bows notation,(a) and (b) being two alternativeforms; in this book (a) is usedBows notationBows notation is a useful method of labelling the forces in a truss. Thisis based on labelling all the spaces between the members and theirexternal forces and reactions using letters or numbers or a combinationof letters and numbers. The advantage of using all letters for the spacesis that the joints can be given numbers, as illustrated in Figure 5.2.6(a);or, conversely, using numbers for the spaces means letters can be usedto identify joints (Figure 5.2.6(b). The internal forces are then labelledby the two letters or numbers on each side of it, generally taken in aclockwise direction. Thus, in Figure 5.2.6(a), the force in the memberlinking junctions 1 and 2 is FAFand the force in the member linkingjunctions 3 and 6 is FGH. In Figure 5.2.6(b), the force in the memberlinking junctions A and B is F16and the force in the member linkingjunctions C and F is F78.Statics225In the above illustration of Bows notation, the joints were labelledindependently of the spaces between forces. However, the spacelabelling can be used to identify the joints without the need forindependent labelling for them. The joints are labelled by the spaceletters or numbers surrounding them when read in a clockwise direction.Thus, in Figure 5.2.6(a), junction 1 could be identified as junction AFEand junction 3 as junction BCHG.Method of jointsEach joint in a structure will be in equilibrium if the structure is inequilibrium, thus the analysis of trusses by the method of joints involvesconsidering the equilibrium conditions at each joint in isolation from therest of the truss. The procedure is:(1)Draw a line diagram of the framework.(2)Label the diagram using Bows notation, or some other form ofnotation.(3)Determine any unknown external forces or reactions at supports byconsidering the truss at a single entity, ignoring all internal forcesin truss members.(4)Consider a junction in isolation from the rest of the truss and theforces, both external and internal, acting on that junction. The sumof the components of these forces in the vertical direction must bezero, as must be the sum of the components in the horizontaldirection. Solve the two equations to obtain the unknown forces.Because we only have two equations at a junction, the junctions tobe first selected for this treatment should be where there are nomore than two unknown forces.(5)Consider each junction in turn, selecting them in the order whichleaves no more than two unknown forces to be determined at ajunction.Example 5.2.2Determine the forces acting on the members of the trussshown in Figure 5.2.7. The ends of the truss rest on smoothsurfaces and its span is 20m.Figure 5.2.7Example 5.2.2226StaticsNote that if the span had not been given, we could assumean arbitrary length of 1 unit for a member and then relateother distances to this length. Figure 5.2.8(a) shows Figure5.2.7 redrawn and labelled using Bows notation with thespaces being labelled by letters.Considering the truss as an entity we have the situationshown in Figure 5.2.8(b). Because the supporting surfacesfor the truss are smooth, the reactions at the supports will bevertical. Taking moments about the end at which reaction R1acts gives:12 5 + 10 10 + 15 15 = 20R2Hence R2= 19.25kN. Equating the vertical components ofthe forces gives:R1+ R2= 12 + 10 + 15and so R1= 17.75kN.Figure 5.2.9 shows free-body diagrams for each of thejoints in the framework. Assumptions have been made aboutthe directions of the forces in the members; if the forces arein the opposite directions then, when calculated, they willhave a negative sign.For joint 1, the sum of the vertical components must bezero and so:17.75 FAFsin 60 = 0Hence FAF= 20.5kN. The sun of the horizontal componentsmust be zero and so:FAFcos 60 FFE= 0Hence FFE= 10.25kN.Figure 5.2.8Example 5.2.2.Figure 5.2.9Example 5.2.2Statics227For joint 2, the sum of the vertical components must bezero and so:12 + FFGsin 60 FAFsin 60 = 0With FAF= 20.5kN, then FFG= 6.6kN. The sum of thehorizontal components must be zero and so:FEG FFGcos 60 FAFcos 60 = 0Hence FBG= 13.6kN.For joint 4, the sum of the vertical components must bezero and so:FCHsin 60 R2= 0Hence FCH= 22.2kN. The sum of the horizontal componentsmust be zero and so:FDH FCHcos 60 = 0Hence FDH= 11.1kN.For joint 3, the sum of the vertical components must bezero and so:15 + FGHsin 60 FCHsin 60 = 0Hence FGH= 4.9kN. The sum of the horizontal componentsmust be zero and so:FGHcos 60 + FCHcos 60 FBG= 0This is correct to the accuracy with which these forces havealready been calculated.For joint 5, the sum of the vertical components must bezero and so:10 FFGsin 60 FGHsin 60 = 0This is correct to the accuracy with which these forces havealready been calculated. The sum of the horizontal compo-nents must be zero and so:FFE+ FFGcos 60 FDH FGHcos 60 = 0This is correct to the accuracy with which these forces havealready been calculated.The directions of the resulting internal forces are such thatmember AF is in compression, BG is in compression, CH is incompression, DH is in tension, FE is in tension, FG is in tensionand GH is in tension. The convention is adopted of labellingtensile forces by positive signs and compressive forces bynegative signs, this being because tensile forces tend toincrease length whereas compressive forces decrease length.Thus the internal forces in the members of the truss are FAF=20.5kN, FBG= 13.6kN, FCH= 22.2kN, FDH= +11.1kN,FFE= +10.25kN, FFG= +6.6kN, FGH= +4.9kN.228StaticsExample 5.2.3For the plane truss shown in Figure 5.2.10, determine thereactions at the supports and the forces in each member. Theupper end of the truss is a pin connection to the wall while thelower end is held in contact by a roller.Figure 5.2.11 shows the diagram labelled with Bowsnotation. The reaction at the fixed end of the truss will be atsome angle ? and thus can have both a horizontal and avertical component; the reaction at the lower end will bepurely a horizontal component.Taking moments about junction 1 gives:3 2.2 + 2 4.4 = 4.4R2Hence R2= 3.5kN. The vertical components of the forcesmust be zero and so:R1sin ? 3 2 = 0Hence R1sin ? = 5. The horizontal components must be zeroand so:R1cos ? = 3.5Dividing these equations gives tan ? = 5/3.5 and so ? =55.0.Using the methods of joints, for joint 5 we have for thehorizontal components:FDEsin 45 R2= 0Thus FDE= 4.9kN. For the vertical components:FDEcos 45 FAE= 0and so FAE= 3.5kN.For joint 3 we have for the vertical components:2 FDGsin 45 = 0and so FDG= 2.8kN. For the horizontal components:FCG FDGcos 45 = 0and so FCG= 2.0kN.For joint 2 we have for the vertical components:3 FFG= 0and so FFG= 3kN. For the horizontal components:FCG FBF= 0and so FBF= 2.0kN.Figure 5.2.10Example 5.2.3Figure 5.2.11Example 5.2.3Statics229For joint 1 we have for the vertical components:FAE+ FEFcos 45 R1sin ? = 0and so FEF= 2.1kN. For the horizontal components:FBF+ FEFcos 45 R1cos ? = 0This is correct to the accuracy with which these forces havealready been calculated.Thus the reactive forces are 6.1kN at 55.0 to thehorizontal and 3.5kN horizontally. The forces in the membersare FAE= +3.5kN, FDE= 4.9kN, FDG= 2.8kN, FCG=+2.0kN, FBF= +2.0kN, FEF= +2.1kN, FFG= 3.0kN.Method of sectionsThis method is simpler to use than the method of joints when all that isrequired are the forces in just a few members of a truss. The method ofsections considers the equilibrium of a part or section of a structureunder the action of the external forces which act on it and the internalforces in the members joining the section to the rest of the truss. We thusimagine the truss to be cut at some particular place and the forces actingon one side of the cut are considered and the conditions for equilibriumapplied. Since this can lead to only three equations, no more than threemembers of the truss should be cut by the section. The procedure is:(1)Draw a line diagram of the structure.(2)Label the diagram using Bows notation or some other suitablenotation.(3)Put a straight line through the diagram to section it. No more thanthree members should be cut by the line and they should includethose members for which the internal forces are to be determined.(4)Consider one of the portions isolated by the section and then writeequations for equilibrium of that portion. The equilibriumcondition used can be chosen to minimize the arithmetic required.Thus to eliminate the forces in two cut parallel members, sum theforces perpendicular to them; to eliminate the forces in memberswhose lines of action intersect, take moments about their point ofintersection. If necessary any unknown external forces or reactionsat supports can be determined by considering the truss as an entity,ignoring all internal forces in members.Example 5.2.4Determine, using the method of sections, the internal forcesFBEand FEFfor the plane pin-jointed truss shown in Figure5.2.12.Consider a vertical cut through the member concerned andthen the equilibrium conditions for the section to the right ofthe cut (Figure 5.2.13). The forces on the cut members mustbe sufficient to give equilibrium.Figure 5.2.12Example 5.2.4230StaticsIn order to eliminate the unknowns at the cut of FEFandFFD, take moments about junction 1. We will assume the sideof the square has members of length 1 unit. Thus, forequilibrium:15 1 + 20 2 = FBE 1Hence FBE= 55kN and the member is in tension.In order to eliminate the unknowns FBEand FFDat the cut,we can consider the equilibrium condition that there is noresultant force at the cut. Therefore, equilibrium of the verticalforces:FEFsin 45 = 15 + 20Hence FEF= 49.5kN and the member is in compression.Example 5.2.5Determine the force FAGin the plane pin-jointed truss shownin Figure 5.2.14, the ends being supported on rollers. Themembers are all the same length.Consider a diagonal cut through the member concerned,as in Figure 5.2.15, and then the equilibrium conditions forthe section to the right of the cut.In order to give an equilibrium condition which eliminatesFGHand FBHfrom the calculation, take moments aboutjunction 1 for the right-hand section. With each member takento have a length of 1 unit:FAG 1 sin 60 = R2 3Figure 5.2.13Example 5.2.4Figure 5.2.14Example 5.2.5Figure 5.2.15Example 5.2.5Statics231We can determine R2by considering the equilibrium of thetruss as an entity. Taking moments about the left-handsupport:R2 5 = 20 2Hence R2= 8kN and so FAG= 27.7kN and is compressive.Problems 5.2.1(1)Determine whether the frameworks shown in Figure 5.2.16can be stable, are unstable or contain redundantmembers.(2)Determine whether the pin-jointed trusses shown in Figure5.2.17 can be stable, are unstable or contain redundantmembers.(3)Figure 5.2.18 shows a framework of pin-jointed membersresting on supports at each end and carrying loads of 60kNand 90kN. Determine the reactions at the supports and theforces in each member.(4)Figure 5.2.19 shows a plane pin-jointed truss. Determinethe reactions at the supports and the forces in themembers.Figure 5.2.16Problem 1Figure 5.2.17Problem 2Figure 5.2.18Problem 3Figure 5.2.19Problem 4232Statics(5)Determine the forces in each member of the plane pin-jointed trusses shown in Figure 5.2.20.(6)Determine the force FBGin the plane pin-jointed trussshown in Figure 5.2.21. The ends of the truss are supportedon rollers and each member is the same length.(7)Determine the force FAHin the plane pin-jointed trussshown in Figure 5.2.22. The left-end support is pin jointedand the right-end support is a roller.Figure 5.2.20Problem 5Figure 5.2.21Problem 6Figure 5.2.22Problem 7Statics233(8)Determine the forces FCIand FHIin the plane pin-jointedtruss shown in Figure 5.2.23.(9)Determine the forces FAEand FDEin the plane pin-jointedtruss shown in Figure 5.2.24.(10)Determine the force FFEin the plane pin-jointed trussshown in Figure 5.2.25.Figure 5.2.23Problem 8Figure 5.2.24Problem 9Figure 5.2.25Problem 10234Statics(11)Determine the forces FBGand FGHfor the plane pin-jointedtruss shown in Figure 5.2.26.(12)Determine the reactions at the supports and the forces inthe members of the plane pin-jointed structure shown inFigure 5.2.27.(13)Determine the forces FFGand FDFfor the plane pin-jointedstructure shown in Figure 5.2.28.Figure 5.2.26Problem 11Figure 5.2.27Problem 12Figure 5.2.28Problem 13Statics2355.3 Stress andstrainIn order to design safe structures it is necessary to know how memberswill deform under the action of forces and whether they might evenbreak. For example, if we have forces of, say, 10kN stretching amember of a structure, by how much will it extend and will the forcesbe enough to break it? In order to answer these questions, we need totake into account the length of the member and its cross-sectional area.To do this we introduce two terms, stress and strain.Direct stress and strainWhen external forces are applied to bodies, they deform and internalforces are set up which resist the deformation. Figure 5.3.1 shows suchforces when bodies are in tension and compression; with tension theexternal forces result in an increase in length and with compression theyresult in a decrease. The term direct stress ? is used for the value of thisinternal force F per unit cross-sectional area when the force is at rightangles to the area A (Figure 5.3.2). It is customary to denote tensilestresses as positive and compressive stresses as negative.? =FA(5.3.1)The SI unit of stress is N/m2and this is given the special name of pascal(Pa); 1MPa = 106Pa and 1GPa = 109Pa.When a bar is subject to a direct stress it undergoes a change inlength, the change in length per unit length stretched is termed the directstrain ?:? =change in lengthlength stretched(5.3.2)Since strain is a ratio of two lengths it is a dimensionless number, i.e. ithas no units. It is sometimes expressed as a percentage; the strain beingthe percentage change in length. When the change in length is anincrease in length then the strain is tensile strain and is positive; whenthe change in length is a decrease in length then the strain is compressivestrain and is negative.Example 5.3.1A bar with a uniform rectangular cross-section of 20mm by25mm is subjected to an axial force of 40kN. Determine thetensile stress in the bar.? =FA=40 1030.020 0.025= 80 106Pa = 80MPaFigure 5.3.1(a) Tension,results in increase in length; (b)compression, results indecrease in lengthFigure 5.3.2Direct stress =F/A; direct because the force isat right angles to the area236StaticsExample 5.3.2Determine the strain experienced by a rod of length 100.0cmwhen it is stretched by 0.2cm.Strain =0.2100= 0.0002As a percentage, the strain is 0.02%.Stressstrain relationshipsHow is the strain experienced by a material related to the stress actingon it?Consider first a simple situation. If gradually increasing tensile forcesare applied to a strip of material then, for most engineering materials,the extension is initially proportional to the applied force (Figure 5.3.3).Within this proportionality region, a material is said to obey Hookeslaw:Extension ? applied forceThus, provided the limit of proportionality is not exceeded, we can alsostate Hookes law as strain is proportional to the stress producing it(Figure 5.3.4).Strain ? stressThis law can generally be assumed to be obeyed within certain limits ofstress by most of the metals used in engineering.Within the limits to which Hookes law is obeyed, the ratio of thedirect stress ? to the strain ? is called the modulus of elasticity E:E =?(5.3.3)Thus, for a bar of uniform cross-sectional area A and length L, subjectto axial force F and extending by e:E =FLAe(5.3.4)The unit of the modulus of elasticity is, since strain has no units, the unitof stress, i.e. Pa. Steel has a tensile modulus of about 210GPa.Example 5.3.3A circular cross-section steel bar of uniform diameter 10mmand length 1.000m is subject to tensile forces of 12kN. Whatwill be the stress and strain in the bar? The steel has amodulus of elasticity of 200GPa.Figure 5.3.3Hookes law isobeyed by a material when theextension is proportional to theapplied forceFigure 5.3.4Hookes law isobeyed when the strain isproportional to the appliedstressStatics237Stress =FA=12 10314?0.0102= 88.4 106Pa = 152.8MPAssuming the limit of proportionality is not exceeded:Strain =?E=152.8 106200 109= 7.64 104Stressstrain graphsFigure 5.3.5 shows the type of stressstrain graph which is given bymild steel. Initially the graph is a straight line and the material obeysHookes law. Since, at such stresses, the material springs backcompletely to its original shape when the stresses are removed, thematerial is said to be elastic. At higher forces this does not occur, someof the deformation produced becoming permanent, and the material isthen said to show some plastic behaviour. The term plastic is used forthat part of the behaviour which results in permanent deformation. Thestress at which the material ceases to be completely elastic in behaviour,the elastic limit, often coincides with the point on a stressstrain graphat which the graph stops being a straight line, i.e. the limit ofproportionality.The strength of a material is the ability of it to resist the applicationof forces without breaking. The term tensile strength is used for themaximum value of the tensile stress that a material can withstandwithout breaking; the compressive strength is the maximum com-pressive stress the material can withstand without becoming crushed.With some materials, e.g. mild steel, there is a noticeable dip in thestressstrain graph at some stress beyond the elastic limit and the strainincreases without any increase in load. The material is said to haveyielded and the point at which this occurs is the yield point. A carbonsteel typically might have a tensile strength of 600MPa and a yieldstress of 300MPa. Some materials, such as aluminium alloys (Figure5.3.6), do not show a noticeable yield point and it is usual here tospecify proof stress. The 0.2% proof stress is obtained by drawing a lineparallel to the straight line part of the graph but starting at a strain of0.2%. The point where this line cuts the stressstrain graph is termedthe 0.2% yield stress. A similar line can be drawn for the 0.1% proofstress.Poissons ratioWhen a material is longitudinally stretched it contracts in a transversedirection. The ratio of the transverse strain to the longitudinal strain iscalled Poissons ratio.Poissons ratio = transverse strainlongitudinal strain(5.3.5)The minus sign is because when one of the strains is tensile theother is compressive. For most engineering metals, Poissons ratio isabout 0.3.Figure 5.3.5Stressstraingraph for mild steelFigure % proof stressobtained by drawing a lineparallel to the straight line partof the graph but starting at astrain of 0.2%238StaticsExample 5.3.4A steel bar of length 1m and square section 100mm by100mm is extended by 0.1mm. By how much will the width ofthe bar contract? Poissons ratio is 0.3.The longitudinal strain is 0.1/1000 = 0.0001. Thus, thetransverse strain = 0.3 0.0001 = 3 105and so thechange in width = original width transverse strain = 100 (3 105) = 3 103mm. The minus sign indicates that thewidth is reduced by this amount.Compound membersOften members of structures are made up of more than one component;an important example is reinforced concrete where concrete columnscontain steel reinforcing bars (see Example 5.3.5).As an illustration of how such structures are analysed, Figure 5.3.7shows a member made up of a central rod A of one material in a tubeB of another material, the load being applied to rigid plates fixedacross the tube ends so that the load is applied to both A and B. Withsuch a compound bar, the load F applied is shared by the members.Thus if FAis the force acting on member A and FBis the force actingon member B:FA+ FB= FIf ?Ais the resulting stress in element A and AAis its cross-sectionalarea then ?A= FA/AAand if ?Bis the stress in element B and ABis itscross-sectional area then ?B= FB/AB. Thus:?AAA+ ?BAB= F(5.3.6)Since the elements A and B are the same initial length and mustremain together when loaded, the strain in A of ?Amust be the sameas that in B of ?B. Thus, assuming Hookes law is obeyed, we musthave:?AEA=?BEB(5.3.7)where EAis the modulus of elasticity of the material of element A andEBthat of the material of element B.Now consider another situation where we have a composite memberconsisting of two, or more, elements in series, e.g. as in Figure 5.3.8where we have three rods connected end to end with the rods being ofdifferent cross-sections and perhaps materials. With just a single loadwe must have, for equilibrium, the same forces acting on each of theseries members. Thus the forces stretching member A are the same asthose stretching member B and the same as those stretching member C.The total extension of the composite bar will be the sum of theextensions arising for each series element.Figure 5.3.7A compoundmember with rod A inside tubeB, both being rigidly fixedtogether at the endsFigure 5.3.8Elements inseries so that the forces appliedto A, B and C are the sameStatics239Example 5.3.5A square section reinforced concrete column has a cross-section 450mm by 450mm and contains four steel reinforc-ing bars, each of diameter 25mm. Determine the stresses inthe steel and the concrete when the total load on the columnis 1.5MN. The steel has a modulus of elasticity of 200GPaand the concrete a modulus of elasticity of 14GPa.The area of the column that is steel is 4 14? 252=1963mm2. The area of the column that is concrete is 450 450 1963 = 200537mm2. The ratio of the stress on thesteel ?sto that on the concrete ?cis:?sEs=?cEc?s=20014?c= 14.3?cThe force F on the column is related to the stresses andareas of the components by:F = ?sAs+ ?BAB1.5 106= 14.3?c 1963 106+ ?c 200537 106Hence the stress on the concrete is 6.56MPa and that on thesteel is 93.8 MPa.Example 5.3.6A rod is formed with one part of it having a diameter of 60mmand the other part a diameter of 30mm (Figure 5.3.9) and issubject to an axial force of 20kN. What will be the stresses inthe two parts of the rod?Each part will experience the same force and thus thestress on the larger diameter part is 20 103/(14? 0.0602) =7.1MPa and the stress on the smaller diameter part will be 20 103/(14? 0.0302) = 28.3MPa.Temperature stressesTelephone engineers, when suspending cables between telegraphpoles, always allow some slack in the cables. This is because if thetemperature drops then the cable will decrease in length and if itbecomes taut then the stresses produced could be high enough tobreak cables. There are many situations in engineering where we haveto consider the stresses that can be produced as a result of temperaturechanges.Figure 5.3.9Example 5.3.6240StaticsWhen the temperature of a body is changed it changes in length andif this expansion or contraction is wholly or partially resisted, stressesare set up in the body. Consider a bar of initial length L0. If thetemperature is now raised by ? and the bar is free to expand, the lengthincreases to L?= L0(1 + ?), where ? is the coefficient of linearexpansion of the bar material. The change in length of the bar is thusL? L0= L0(1 + ?) L0= L0?. If this expansion is prevented, it isas if a bar of length L0(1 + ?) has been compressed to a length L0andso the resulting compressive strain ? is:? =L0?L0(1 + ?)Since ? is small compared with 1, then:? = ?If the material has a modulus of elasticity E and Hookes law is obeyed,the stress ? produced is:? = ?E(5.3.8)The stress is thus proportional to the coefficient of linear expansion, thechange in temperature and the modulus of elasticity.Example 5.3.7Determine the stress produced per degree change intemperature for a fully restrained steel member if thecoefficient of linear expansion for steel is 12 106per Cand the modulus of elasticity of the steel is 200GPa.? = ?E = 12 106 1 200 109= 2.4 106Pa = 2.4MPaExample 5.3.8A steel wire is stretched taut between two rigid supports at20C and is under a stress of 20MPa. What will be the stressin the wire when the temperature drops to 10C? Thecoefficient of linear expansion for steel is 12 106per Cand the modulus of elasticity is 200GPa.The effect of the drop in temperature is to produce a tensilestress of:? = ?E = 12 106 10 200 109= 24MPaThe total stress acting on the wire will be the sum of thethermal stress and the initial stress 24 + 20 = 44MPa.Statics241Composite barsConsider a composite bar with materials in parallel, such as a circularbar A inside a circular tube B, with the two materials having differentcoefficients of expansion, ?Aand ?B, and different modulus ofelasticity values, EAand EB, but the same initial length L and attachedrigidly together (Figure 5.3.10). The two materials are considered to beinitially unstressed. The temperature is then changed by ?.If the two members had not been fixed to each other, when thetemperature changed they would have expanded; A would have changedits length by L?A?Aand B its length by L?B?Band there would be adifference in length between the two members at temperature ? of (?A ?B)?L (Figure 5.3.10(b). However, the two members are rigidly fixedtogether and so this difference in length is eliminated by compressingmember B with a force F and extending A with a force F (Figure5.3.10(c).The extension eAof A due to the force F is:eA=FLEAAAwhere AAis its cross-sectional area. The contraction eBof B due to theforce F is:eB=FLEBABwhere ABis its cross-sectional area. But eA+ eB= (?A ?B)?Land so:(?A ?B)?L = FL?1EAAA+ 1EBAB?F =(?A ?B)?1EAAA+1EBAB?(5.3.9)Figure 5.3.10Composite bar:(a) initially; (b) when free toexpand; (c) when the expansionis restrained by being fixedtogether242StaticsExample 5.3.9A steel rod has a diameter of 30mm and is fitted centrallyinside copper tubing of internal diameter 35mm and externaldiameter 60mm. The rod and tube are rigidly fixed together ateach end but are initially unstressed. What will be thestresses produced in each by a temperature increase of100C? The copper has a modulus of elasticity of 100GPaand a coefficient of linear expansion of 20 106/C; the steelhas a modulus of elasticity of 200GPa and a coefficient oflinear expansion of 12 106/C.The force compressing the copper and extending thesteel is:F =(?A ?B)?1EAAA+1EBAB?=(20 12) 106 1001100 10914?(0.0602 0.0352)+1200 10914?0.03= 64.3kNThe compressive stress acting on the copper is thus:?A=64.3 10314?(0.0602 0.0352)= 34.5MPaThe tensile stress acting on the steel is:?B=64.3 10314?0.0302= 91.0MPaShear stressWhen forces are applied in such a way as to tend to slide one layer ofa material over an adjacent layer (Figure 5.3.11), the material is said tobe subject to shear. The areas over which forces act are in the sameplane as the line of action of the forces. The force per unit area is calledthe shear stress:Shear stress =forcearea(5.3.10)The unit of shear stress is the pascal (Pa).The deformation of a material subject to shear is an angular change? and shear strain is defined as being the angular deformation:Shear strain = ?(5.3.11)Figure 5.3.11Shear with theforces tending to slide one faceover anotherStatics243The unit used is the radian and, since the radian is a ratio, shear straincan be either expressed in units of radians or without units. For the shearshown in Figure 5.3.11, tan ? = x/L and, since for small angles tan ? isvirtually the same as ? expressed in radians:Shear strain =xL(5.3.12)Figure 5.3.12 shows an example of shear occurring in a fastening, in thiscase riveted joints. In Figure 5.3.12(a), a simple lap joint, the rivet is inshear as a result of the forces applied to the plates joined by the rivet.The rivet is said to be in single shear, since the bonding surface betweenthe members is subject to just a single pair of shear forces; there is justone surface A subject to the shear forces. In Figure 5.3.12(b) the rivetsare used to produce a double cover butt joint; the rivets are then said tobe in double shear since there are two shear surfaces A and B subject toshear forces.Example 5.3.10What forces are required to shear a lap joint made using a25mm diameter rivet if the maximum shear stress it canwithstand is 250MPa?The rivet is in single shear and thus force = shear stress area = 250 10614? 0.0252= 1.2 105N = 120kN.Example 5.3.11Calculate the maximum load that can be applied to thecoupling shown in Figure 5.3.13 if the pin has a diameter of8mm and the maximum shear stress it can withstand is240MPa.The pin is in double shear, at A and B, and thus the forcesapplied to each shear surface are 12F. Thus, force = shearstress area = 2 240 10614? 0.0082= 20 103N =24.1kN.Shear strengthThe shear strength of a material is the maximum shear stress that thematerial can withstand before failure occurs. An example of wheresuch shear stresses are applied are when a guillotine is used to crop amaterial (Figure 5.3.14). The area over which the shear forces arebeing applied is the cross-sectional area of the plate being cropped.Another example is when a punch is used to punch holes in a material(Figure 5.3.15). In this case the area over which the punch force isapplied is the plate thickness multiplied by the perimeter of the holebeing punched.Figure 5.3.12(a) Lap jointgiving single shear; (b) doublecover butt joint giving doubleshearFigure 5.3.13Example 5.3.11Figure 5.3.14Cropping a plateinvolves shear forcesFigure 5.3.15Punching a holeinvolves shear forces244StaticsExample 5.3.12What is the force which the guillotine has to apply to crop aplate of mild steel 0.50m wide and 1mm thick if the shearstrength of the steel is 200MPa?Force = shear strength area = 200 106 0.50 0.001= 160 103N = 160kNExample 5.3.13What is the maximum diameter hole that can be punched inan aluminium plate of thickness 10mm if the punching forceis limited to 20kN? The shear strength of the aluminium is90MPa.Shear strength = (punch force)/(area being sheared) andso:Area = ?d 10 103= force/shear strength = (20 103)/(90 106)and thus d, the diameter of the hole, is 7.1mm.Shear modulusWithin some limiting stress, metals usually have the shear stressproportional to the shear strain. The shear modulus (or modulus ofrigidity) is then:Shear modulus G =shear stressshear strain(5.3.13)The SI unit for the shear modulus is the pascal (Pa). For mild steel atypical value of the shear modulus is 75GPa.Strain energyIf you stretch a rubber band and then let go, it is fairly obvious that thereis energy stored in the band when stretched and that it is released whenyou let go. Think of a catapult; energy is stored in the stretched rubberwhen it is stretched and released when it is let go. As a consequence thecatapult can be used to propel objects over considerable distances.Likewise, ropes which are stretched when used to moor a boat havestored energy which can be released if they break quite often withdisastrous consequences to anyone who is in the way of the rope whenit springs back; the energy released can be quite high.Consider a spring, or a length of material, being stretched by tensileforces and for which Hookes law is obeyed. If a force F produces anStatics245extension x, as in Figure 5.3.16, the average force applied is 12F and sothe work done in stretching the material is 12Fx. This is the area under thegraph. Since the material obeys Hookes law we can write F = kx, wherek is a constant which is often termed the spring constant or forceconstant, and so:Work done =12kx2(5.3.14)The energy is in joules (J) when x is inm and k in N/m.This work results in energy being stored in the stretched material,this being generally referred to as strain energy or elastic potentialenergy. Think of stretching a spring or a length of rubber. Work has tobe done to stretch it and results in energy being stored in the stretchedmaterial which is released when the spring or length of rubber isreleased.The increase in stored energy in a spring when it is initially atextension x1and is then stretched to x2is:Increase in stored energy =12k(x22 x12)(5.3.15)Example 5.3.14Determine the energy stored in a spring when it is stretchedfrom an initially unstretched state to give an extension of10mm if the spring constant is 20N/m.Stored energy =12kx2=12 20 0.010 = 0.1JStrain energy in terms of stress and strainThe work done in stretching the material is 12Fx and so if the volume ofthe material is AL then the work done per unit volume is 12Fx/AL and,since F/A is the stress and x/L is the strain:Work done per unit volume =12stress strain(5.3.16)and thus, for a material obeying Hookes law with stress ? = modulusof elasticity E strain:Work done per unit volume =12? ?E=?22E(5.3.17)The work done, and hence energy stored in the material, is in joules (J)when the stress is in Pa, the modulus in Pa and volume in m3. Thus, fora given material, the energy stored is proportional to the square of thestress.The strain energy per unit volume when a material is stretched to thelimit of proportionality is called the modulus of resilience of the materialand represents the ability of the material to absorb energy within theelastic range.Figure 5.3.16Work done inextending to extension x is areaunder the graph246StaticsExample 5.3.15A steel cable of length 10m and cross-sectional area1200mm2is being used to lift a load of 3000kg. What will bethe strain energy stored in the cable? The modulus ofelasticity of the steel is 200GPa.The strain energy per unit volume = 12stress strain andthus if the modulus of elasticity is E, the cross-sectional areais A and the length L:Strain energy =12FAF/AE AL =F2L2AE=(3000 9.8)2 102 1200 106 200 109= 18JProblems 5.3.1(1)A steel bar with a uniform cross-sectional area of 500mm2is stretched by forces of 10kN. What is the tensile stress inthe bar?(2)What is the strain experienced by a rod of length 2.000mwhen it is compressed and its length reduces by 0.6mm?(3)A rod has a length of 2.000m and a cross-sectional area of200mm2. Determine the elongation of the rod when it issubject to tensile forces of 20kN. The material has amodulus of elasticity of 200GPa.(4)A material has a tensile strength of 800MPa. What forcewill be needed to break a bar of that material if it has across-sectional area of 200mm2?(5)A steel bar has a rectangular cross-section 70mm by20mm and is subject to a tensile longitudinal load of200kN. Determine the decrease in the lengths of the sidesof the resulting cross-section if the material has an elasticmodulus of 200GPa and Poissons ratio of 0.3.(6)By how much will a steel tie rod of length 3m and diameter30mm increase in length when subject to a tensile load of100kN. The material has a modulus of elasticity of 200GPa.(7)Figure 5.3.17 shows a pin-jointed structure supporting aload of 500kN. What should be the cross-sectional area ofthe supporting bars if the stress in them should not exceed200MPa?(8)A steel rod of length 4m and square cross-section 25mmby 25mm is stretched by a load of 20kN. Determine theelongation of the rod. The material has a modulus ofelasticity of 200GPa.(9)Figure 5.3.18 shows a plane pin-jointed truss supporting asingle point load of 480kN. Determine the tensile forcesFFGand FDCand the cross-sectional areas required forthose members if the tensile stress in them is not to exceedFigure 5.3.17Problem 7Statics247200MPa. The modulus of elasticity should be taken as200GPa.(10)A steel bolt is not to be exposed to a tensile stress of morethan 200MPa. What should be the minimum diameter ofthe bolt if the load is 700kN?(11)The following results were obtained from a tensile test of asteel. The test piece had a diameter of 10mm and a gaugelength of 50mm. Plot the stressstrain graph and deter-mine (a) the tensile strength, (b) the yield stress, (c) thetensile modulus.Load/kN05101520253032.535.8Ext./mm00.0160.0330.0490.0650.0810.0970.1060.250(12)A reinforced concrete column is uniformly 500mm squareand has a reinforcement of four steel rods, each of diameter25mm, embedded in the concrete. Determine the com-pressive stresses in the concrete and the steel when thecolumn is subject to a compressive load of 1000kN, themodulus of elasticity of the steel being 200GPa and that ofthe concrete 14GPa.(13)A steel bolt (Figure 5.3.19) has a diameter of 25mm andcarries an axial tensile load of 50kN. Determine the averagetensile stress at the shaft section aa and the screwed sectionbb if the diameter at the root of the thread is 21mm.(14)A reinforced concrete column has a rectangular cross-section 220mm by 200mm and is reinforced by four steelrods. What diameter rods will be required if the stress in theconcrete must not exceed 7MPa when the axial load is500kN? The steel has a modulus of elasticity 15 times thatof the concrete.(15)A composite bar consists of a steel rod 400mm long and40mm diameter fixed to the end of a copper rod having alength of 800mm. Determine the diameter of the copper rodif each element is to extend by the same amount when thecomposite is subject to an axial load. The modulus ofelasticity of the steel is twice that of the copper.(16)An electrical distribution conductor consists of a steel wireof diameter 5mm which has been covered with a 2mmthickness of copper. What will be the stresses in eachmaterial when it is subject to an axial force of 2.6kN? Themodulus of elasticity of the steel is 200GPa and that of thecopper 120GPa.Figure 5.3.18Problem 9Figure 5.3.19Problem 13248Statics(17)A reinforced concrete column is to have a square section250mm by 250mm and is required to support a load of700kN. Determine the minimum number of steel reinforce-ment rods, each of diameter 6mm, which will be needed ifthe stress in the concrete is not to exceed 8MPa. The steelhas a modulus of elasticity of 200GPa and the concrete amodulus of 12GPa.(18)A steel bush at 20C is unstressed. What will be the stressin the bush when its temperature is raised to 60C if itsexpansion is completely restricted? The steel has amodulus of elasticity of 200GPa and a coefficient of linearexpansion of 12 106/C.(19)Determine the stress produced per degree change intemperature for a fully restrained aluminum member if thecoefficient of linear expansion for aluminium is 22 106per C and the modulus of elasticity is 74GPa.(20)A steel rod is clamped at both ends. What will be thestresses produced in the rod if the temperature rises by60C? The steel has a modulus of elasticity of 200GPa anda coefficient of linear expansion of 12 106/C.(21)A brass rod has a diameter of 40mm and is fitted centrallyinside steel tubing of internal diameter 40mm and externaldiameter 60mm. The rod and tube are rigidly fixed togetherat each end but are initially unstressed. What will be thestresses produced in each by a temperature increase of80C? The brass has a modulus of elasticity of 90GPa anda coefficient of linear expansion of 20 106/C, the steel amodulus of elasticity of 200GPa and a coefficient of linearexpansion of 11 106/C.(22)A copper rod has a diameter of 45mm and is fitted centrallyinside steel tubing of internal diameter 50mm and externaldiameter 80mm. The rod and tube are rigidly fixed togetherat each end but are initially unstressed. What will be thestresses produced in each by a temperature increase of100C? The copper has a modulus of elasticity of 120GPaand a coefficient of linear expansion of 16.5 106/C; thesteel has a modulus of elasticity of 200GPa and acoefficient of linear expansion of 11.5 106/C.(23)A brass rod has a diameter of 25mm and is fitted centrallyinside steel tubing of internal diameter 30mm and externaldiameter 50mm. The rod and tube are rigidly fixed togetherat each end but are initially unstressed. What will be thestresses produced in each by a temperature increase of100C? The brass has a modulus of elasticity of 100GPaand a coefficient of linear expansion of 19 106/C; thesteel has a modulus of elasticity of 200GPa and acoefficient of linear expansion of 12 106/C.(24)What is the minimum diameter required for the bolt in thecoupling shown in Figure 5.3.20 if the shear stress in thebolt is not to exceed 90MPa when the forces applied to thecoupling are 30kN?(25)Determine the force necessary to punch a hole of 25mmdiameter through a 10mm thick plate of steel if the materialhas a shear strength of 300MPa.Figure 5.3.20Problems 24and 28Statics249(26)What will be the shear strain produced by a shear stress of150MPa if the shear modulus is 85GPa.(27)Two steel plates are joined by a lap joint employing fourrivets. Determine the rivet diameter required if the shearstress in the rivets is not to exceed 75MPa when the platesare subject to tensile forces of 60kN.(28)For the bolted joint shown in Figure 5.3.20, determine themaximum tensile load that can be applied to it if the bolt hasa diameter of 10mm and the maximum shear stress it canwithstand is 200MPa.(29)What force is required to punch a hole of 20mm diameterthrough a 10mm thick steel plate if the shear strength of theplate is 400MPa?(30)A bar is attached to a gusset plate by two 20mm diameterbolts, as in Figure 5.3.21. What will be the shear stress actingon each bolt when tensile forces of 70kN are applied?(31)What is the strain energy stored in a steel bar of rectangularcross-section 50mm 30mm and length 600mm when it issubject to an axial load of 200kN? The steel has a modulusof elasticity of 200GPa.(32)A cable of cross-sectional area 1250mm2and length 12mhas a load of 30kN suspended from it. What will be thestrain energy stored in the cable? The cable material has amodulus of elasticity of 200GPa.(33)Determine the strain energy stored in the members of thepin-jointed structure shown in Figure 5.3.22 when there is aload F and each member has the same cross-sectionalarea A and modulus of elasticity E.5.4 BeamsA beam can be defined as a structural member which is subject to forcescausing it to bend and is a very common structural member. This sectionis about such structural members and the analysis of the forces,moments and stresses concerned.Bending occurs when forces are applied which have components atright angles to the member axis and some distance from a point ofsupport; as a consequence beams become curved. Generally beams arehorizontal and the loads acting on the beam act vertically downwards.Figure 5.3.21Problem 30Figure 5.3.22Problem 33Figure 5.4.1Examples ofbeams: (a) cantilever; (b) simplysupported; (c) simply supportedwith overhanging ends; (d) built-inBeamsThe following are common types of beams:?Cantilever (Figure 5.4.1(a) This is rigidly fixed at just one end, therigid fixing preventing rotation of the beam when a load is appliedto the cantilever. Thus there will be a moment due to a load and this,for equilibrium, has to be balanced by a resisting moment at thefixed end. At a free end there are no reactions and no resistingmoments.?Simply supported beam (Figure 5.4.1(b) This is a beam which issupported at its ends on rollers or smooth surfaces or one of thesecombined with a pin at the other end. At a supported end or pointthere are reactions but no resisting moments.250Statics?Simply supported beam with overhanging ends (Figure 5.4.1(c)This is a simple supported beam with the supports set in somedistance from the ends. At a support there are reactions but noresisting moments; at a free end there are no reactions and noresisting moments.?Built-in beam (encastre) (Figure 5.4.1(d) This is a beam which isbuilt-in at both ends and so both ends are rigidly fixed. Where anend is rigidly fixed there is a reaction force and a resistingmoment.The loads that can be carried by beams may be concentrated ordistributed. A concentrated load is one which can be considered to beapplied at a point while a distributed load is one that is applied over asignificant length of the beam. With a distributed load acting over alength of beam, the distributed load may be replaced by an equivalentconcentrated load at the centre of gravity of the distributed length. Fora uniformly distributed load, the centre of gravity is at the midpoint ofthe length (Figure 5.4.2). Loading on a beam may be a combination offixed loads and distributed loads.Beams can have a range of different forms of section and thefollowing (Figure 5.4.3) are some commonly encountered forms:?Simple rectangular sections, e.g. as with the timber joists used in thefloor construction of houses. Another example is the slab which isused for floors and roofs in buildings; this is just a rectangularsection beam which is wide and shallow.?An I-section, this being termed the universal beam. The universalbeam is widely used and available from stockists in a range of sizesand weights. The I-section is an efficient form of section in that thematerial is concentrated in the flanges at the top and bottom of thebeam where the highest stresses will be found.?Circular sections or tubes, e.g. tubes carrying liquids and supportedat a number of points.Shear force and bending momentThere are two important terms used in describing the behaviour ofbeams: shear force and bending moment. Consider a cantilever (Figure5.4.4(a) which has a concentrated load F applied at the free end. If wemake an imaginary cut through the beam at a distance x from the freeend, we will think of the cut section of beam (Figure 5.4.4(b) as a freebody, isolated from the rest of the beam and effectively floating in space.With just the force indicated in Figure 5.4.4(b), the body would not bein equilibrium. However, since it is in equilibrium, we must have forvertical equilibrium a vertical force V acting on it such that V = F(Figure 5.4.4(c). This force V is called the shear force because thecombined action of V and F on the section is to shear it (Figure 5.4.5).In general, the shear force at a transverse section of a beam is thealgebraic sum of the external forces acting at right angles to the axis ofthe beam on one side of the section concerned.In addition to vertical equilibrium we must also have the section ofbeam in rotational equilibrium. For this we must have a moment Mapplied (Figure 5.4.4(d) at the cut so that M = Fx. This moment isFigure 5.4.2Distributed loadcan be replaced by a singlepoint load at the centre ofgravityFigure 5.4.3Forms of cross-sections of beamsFigure 5.4.4Loaded cantileverand equilibriumStatics251termed the bending moment. In general, the bending moment at atransverse section of a beam is the algebraic sum of the moments aboutthe section of all the forces acting on one (either) side of the sectionconcerned.Sign conventionsThe conventions most often used for the signs of shear forces andbending moments are:?Shear forceWhen the left-hand side of the beam section is being pushedupwards and the right-hand side downwards, i.e. the shear forces oneither side of the section are in a clockwise direction, then the shearforce is taken as being positive (Figure 5.4.6(a). When the left-handside of the beam is being pushed downwards and the right-hand sideupwards, i.e. when the shear forces on either side of a section are inan anticlockwise direction, the shear force is taken as being negative(Figure 5.4.6(b).?Bending momentBending moments are positive if they give rise to sagging (Figure5.4.7(a) and negative if they give rise to hogging (Figure5.4.7(b).Example 5.4.1Determine the shear force and bending moment at points0.5m and 1.5m from the left-hand end of a beam of length4.5m which is supported at its ends and subject to a pointload of 9kN a distance of 1.5m from the left-hand end (Figure5.4.8). Neglect the weight of the beam.The reactions at the supports can be found by takingmoments about the left-hand end support A:RB 4.5 = 9 1.5to give RB= 3kN. Since, for vertical equilibrium we have:RA+ RB= 9then RA= 6kN. The forces acting on the beam are thus asshown in Figure 5.4.9.If we make an imaginary cut in the beam at 3.5m from theleft-hand end (Figure 5.4.9), then the force on the beam to theright of the cut is 3kN upwards and that to the left is 9 6 =3kN downwards. The shear force V is thus negative and3kN.If we make an imaginary cut in the beam at 0.5m from theleft-hand end (Figure 5.4.10), then the force on the beam tothe right of the cut is 9 3 = 6kN downwards and that to theleft is 6kN upwards. The shear force V is thus positive and+6kN.Figure 5.4.5Shear on a beamsectionFigure 5.4.6Shear force: (a)positive; (b) negativeFigure 5.4.7Bending moment:(a) positive; (b) negativeFigure 5.4.8Example 5.4.1Figure 5.4.9Example 5.4.1252StaticsThe bending moment at a distance of 3.5m from the left-hand end of the beam, for that part of the beam to the right,is 3 1 = 3kNm. Since the beam is sagging the bendingmoment is +3kNm. At a distance of 0.5m from the left-handend of the beam, the bending moment, for that part of thebeam to the right, is 3 4 9 0.5 = +7.5kNm.Example 5.4.2A uniform cantilever of length 3.0m (Figure 5.4.11) has auniform weight per metre of 120kN. Determine the shearforce and bending moment at distances of (a) 1.0m and (b)3.0m from the free end if no other loads are carried by thebeam.(a)With a cut 1.0m from the free end, there is 1.0m ofbeam to the right with a weight of 120kN (Figure5.4.12(a). Thus, since the total force on the section tothe right of the cut is 120kN the shear force V is+120kN; it is positive because the forces areclockwise.The weight of this section can be considered to act atits centre of gravity which, because the beam is uniform,is at its midpoint. Thus the 120kN weight force can beconsidered to be 0.5m from the cut end of the right-handsection and so the bending moment is 120 0.5 =60kNm; it is negative because there is hogging.(b)At 3.0m from the free end, there is 3.0m of beam to theright and it has a weight of 360kN (Figure 5.4.12(b).Thus, since the total force on the section to the right ofthe cut is 360N the shear force V is +360kN; it ispositive because the forces are clockwise.The weight of this section can be considered to act atits midpoint, a distance of 1.5m from the free end. Thusthe bending moment is 360 1.5 = 540kNm; it isnegative because there is hogging.Shear force and bending moment diagramsShear force diagrams and bending moment diagrams are graphs used toshow the variations of the shear forces and bending moments along thelength of a beam. The convention that is generally adopted is to showpositive shear forces and bending moments plotted above the axial lineof the beam and below it if negative.Simply supported beam with point load at mid-spanFor a simply supported beam with a central load F (Figure 5.4.13), thereactions at each end will be F/2.Figure 5.4.10Example 5.4.1Figure 5.4.11Example 5.4.2Figure 5.4.12Example 5.4.2Figure 5.4.13(a) Simplysupported beam with point load;(b) shear force diagram;(c) bending moment diagramStatics253At point A, the forces to the right are F F/2 and so the shear forceat A is +F/2. This shear force value will not change as we move alongthe beam from A until point C is reached. To the right of C we have justa force of F/2 and this gives a shear force of F/2. To the left of C wehave just a force of +F/2 and this gives a shear force of +F/2. Thus atpoint C, the shear force takes on two values. Figure 5.4.13(b) shows theshear force diagram.At point A, the moments to the right are F L/2 F/2 L = 0. Thebending moment is thus 0. At point C the moment to the right is F/2 L/2and so the bending moment is + FL/4; it is positive because sagging isoccurring. At point B the moment to the left is F L/2 F/2 L = 0.Between A and C the bending moment will vary, e.g. at one-quarter theway along the beam it is FL/8. In general, between A and C the bendingmoment a distance x from A is Fx/2 and between C and B is Fx/2 F(x L/2) = F/2(L x). Figure 5.4.13(c) shows the bending moment diagram.The maximum bending moment occurs under the load and is 14FL.Simply supported beam with uniformlydistributed loadA simply supported beam which carries just a uniformly distributed loadof w/unit length (Figure 5.4.14) will have the reactions at each end aswL/2.For the shear force a distance x from the left-hand end of the beam,the load acting on the left-hand section of beam is wx and thus the shearforce is:V = wL/2 wx = w(12L x)When x = 12L, the shear force is zero. When x 12L it is negative. Figure 5.4.14(b) shows the shearforce diagram.At A the moment due to the beam to the right is wL L/2 + wL/2 L = 0. At the midpoint of the beam the moment is wL/2 L/4 + wL/2 L/2 = wL2/8 and so the bending moment is +wL2/8. At the quarter-point along the beam, the moment due to the beam to the right is 3L/4 3L/8 + wL/2 3L/4 = 3wL2/32. In general, the bending moment dueto the beam at distance x from A is:M = wx x/2 + wL/2 x = wx2/2 + wLx/2Differentiating the equation gives dM/dx = wx + wL/2. Thus dM/dx =0 at x = L/2. The bending moment is thus a maximum at x = L/2 and sothe bending moment at this point is wL2/8. Figure 5.4.14(c) shows thebending moment diagram.Cantilever with point load at free endFor a cantilever which carries a point load F at its free end (Figure5.4.15(a) and for which the weight of the beam is neglected, the shearforce at any section will be +F, the shear force diagram thus being asshown in Figure 5.4.15(b). The bending moment at a distance x from thefixed end is:M = F(L x)Figure 5.4.14(a) Simplysupported beam with distributedload; (b) shear force diagram;(c) bending moment diagramFigure 5.4.15(a) Cantileverwith point load at free end; (b)shear force diagram; (c)bending moment diagram254StaticsThe minus sign is because the beam shows hogging. We have dM/dx =Fand thus the bending moment diagram is a line of constant slope F. Atthe fixed end, when x = 0, the bending moment is FL. At the free end,when x = L, the bending moment is 0.Cantilever with uniformly distributed loadConsider a cantilever which has just a uniformly distributed load of wper unit length (Figure 5.4.16(a). The shear force a distance x from thefixed end is:V = +w(L x)Thus at the fixed end the shear force is +wL and at the free end it is 0.Figure 5.4.16(b) shows the shear force diagram. The bending moment ata distance x from the fixed end is, for the beam to the right of the point,given by:M = w(L x) (L x)/2 = 12w(L x)2This is a parabolic function. At the fixed end, where x = 0, the bendingmoment is 12wL2. At the free end the bending moment is 0. Figure5.4.16(c) shows the bending moment diagram.General points about shear force and bendingmoment diagramsFrom the above examples of beams, we can conclude that:?Between point loads, the shear force is constant and the bendingmoment variation with distance is a straight line.?Throughout a length of beam which has a uniformly distributedload, the shear force varies linearly with distance and the bendingmoment varies with distance as a parabola.?The bending moment is a maximum when the shear force is zero.?The shear force is a maximum when the slope of the bendingmoment diagram is a maximum and zero when the slope is zero.?For point loads, the shear force changes abruptly at the point ofapplication of the load by an amount equal to the size of the load.Mathematics in actionMaximum value of the bending momentoccurs at a point of zero shear forceThe following is a proof of the above statement. Consider avery small segment of beam (Figure 5.4.17) of length ?x andwhich is supporting a uniformly distributed load of w per unitlength. The load on the segment is w ?x and can beconsidered to act through its centre. The values of the shearforce V and bending moment M increase by ?V and ?M fromone end of the segment to the other.Figure 5.4.16(a) Cantileverwith uniformly distributed load;(b) shear force diagram; (c)bending moment diagramFigure 5.4.17Small segmentof a beam supporting auniformly distributed load w perunit lengthStatics255If we take moments about the left-hand edge of the segmentthen:M + V ?x = w ?x ?x/2 + M + ?MNeglecting multiples of small quantities gives V ?x = ?M andhence, as ?x tends to infinitesimally small values, we canwrite:V =dMdx(5.4.1)Thus, the shear force is the gradient of the bending momentdistance graph and so V = 0 when this gradient dM/dx = 0.The gradient of a curve is zero when it is a maximum or aminimum. Thus a local maximum or minimum bendingmoment occurs when the shear force is zero.Integrating the above equation gives:M = ?V dx(5.4.2)Hence the bending moment at any point is represented by thearea under the shear force diagram up to that point.Example 5.4.3A cantilever has a length of 3m and carries a point load of3kN at a distance of 2m from the fixed end and a uniformlydistributed load of 2kN/m over a 2m length from the fixedend. Draw the shear force and bending moment diagramsand determine the position and size of the maximum bendingmoment and maximum shear force.Figure 5.4.18(a) shows the beam. To the right of C thereare no forces and so the shear force for that section of thebeam is zero. To the right of A the total force is 4 + 3 = 7kNand so this is the value of the shear force at A. At a point 1mfrom A the total force to the right is 2 + 3 = 5kN and so thisis the shear force at that point. The shear force a distance xfrom A, with x less than 2m, is 2(2 x) + 3kN. At C, when x= 2, the shear force is 3kN. Figure 5.4.18(b) shows the shearforce diagram.The bending moment at C for the beam to the right is 0. AtA the bending moment for the beam to the right is (4 1 +2 3) = 10kNm; it is negative because there is hogging. Ata distance x from the fixed end, the bending moment is 2(2 x) 12(2 x) + 3 (2 x) kNm. Figure 5.4.18(c) shows theresulting bending moment diagram.The maximum bending moment will be at a point on theshear force diagram where the shear force is zero and is thusat the fixed end and has the value 10kNm.Figure 5.4.18Example 5.4.3256StaticsExample 5.4.4A beam of length 4m is supported at its ends and carriesloads of 80N and 120N at 1m and 2m from one end (Figure5.4.19(a). Draw the shear force and bending momentdiagrams and determine the position and size of the maximumbending moment. Neglect the weight of the beam.Taking moments about A gives:4R2= 80 1 + 120 2Hence R2= 80N. Since R1+ R2= 80 + 120, then R1= 120N.At any point in AC the shear force is 80 + 120 80 = 120N.In CD the shear force is 120 80 = 40N. In DB the shearforce is 80N. Figure 5.4.19(b) shows the resulting shearforce diagram.At any point a distance x from A in AC the bending momentis 120x, reaching 120Nm at C. At any point a distance x fromA in CD the bending moment is 120x 80(x 1) = 40x + 80,reaching 160Nm at D. At any point a distance x from A in DBthe bending moment is 120x 80(x 1) 120(x 2) = 80x+ 320, reaching 0 at B. Figure 5.4.19(c) shows the resultingbending moment diagram.Localized maximum bending moments will be at points onthe shear force diagram where the shear force is zero. Themaximum is at 2m from A and has the value 160N m.Bending stressThe following is a derivation of equations which enable us to determinethe stresses produced in beams by bending. When a bending moment isapplied to a beam it bends, as in Figure 5.4.20, and the upper surfacebecomes extended and in tension and the lower surface becomescompressed and in compression. The upper surface increasing in lengthand the lower surface decreasing in length implies that between theupper and lower surface there is a plane which is unchanged in lengthwhen the beam is bent. This plane is called the neutral plane and the linewhere the plane cuts the cross-section of the beam is called the neutralaxis.Consider a beam, or part of a beam, and assume that it is bent into acircular arc. A section through the beam aa which is a distance y fromthe neutral axis (Figure 5.4.21) has increased in length as a consequenceof the beam being bent and the strain it experiences is the change inlength ?L divided by its initial unstrained length L. For circular arcs, thearc length is the radius of the arc multiplied by the angle it subtends, andthus, L + ?L = (R + y)?. The neutral axis NA will, by definition, beunstrained and so for it we have L = R?. Hence, the strain on aa is:Strain =?LL=(R + y)? R?R?=yR(5.4.3)Figure 5.4.19Example 5.4.4Figure 5.4.20Bendingstretches the upper surface andcontracts the lower surface, inbetween there is an unchangedin length surfaceStatics257The strain thus varies linearly through the thickness of the beam beinglarger the greater the distance y from the neutral axis. The maximumstrains thus occur at the outer surfaces of a beam, these being the mostdistant from the neutral axis.Provided we can use Hookes law, the stress due to bending which isacting on aa is:Stress ? = E strain =EyR(5.4.4)The maximum stresses thus occur at the outer surfaces of a beam, thesebeing the most distant from the neutral axis. Figure 5.4.22 shows howthe stress will vary across the section of rectangular cross-section beam,such a beam having a central neutral axis. It is because the higheststresses will be at the maximum distances from the neutral axis that theI-section girder makes most effective use of material, placing mostmaterial where the stresses are the highest.The general bending equationsFor the beam, shown in Figure 5.4.21, which has been bent into the arcof a circle, if the element aa has a cross-sectional area ?A in the cross-section of the beam at a distance y from the neutral axis of radius R, theelement will be stretched as a result of the bending with stress ? = Ey/R,where E is the modulus of elasticity of the material. The forcesstretching this element aa are:Force = stress area = ? ?A =EyR?AThe moment of the force acting on this element about the neutral axis is:Moment = force y =EyR?A y =ERy2?AThe total moment M produced over the entire cross-section is thesum of all the moments produced by all the elements of area in theFigure 5.4.21Bending into acircular arcFigure 5.4.22Stress variationacross beam section258Staticscross-section. Thus, if we consider each such element of area to beinfinitesimally small, we can write:M =?ERy2dA =ER?y2dAThe integral is termed the second moment of area I of the section:I =?y2dAThus we can write:M =EIR(5.4.5)Since the stress ? on a layer a distance y from the neutral axis is yE/R:M =?Iy(5.4.6)The above two equations are generally combined and written as thegeneral bending formula:MI=?y=ER(5.4.7)This formula is only an exact solution for the case of pure bending, i.e.where the beam is bent into the arc of a circle. This only occurs wherethe bending moment is constant; however, many beam problems involvebending moments which vary along the beam. The equation is generallystill used since it provides answers which are usually accurate enoughfor engineering design purposes.Example 5.4.5A uniform rectangular cross-section horizontal beam of length4m and depth 150mm rests on supports at its ends (Figure5.4.23) and supports a concentrated load of 10kN at itsmidpoint. Determine the maximum tensile and compressivestresses in the beam if it has a second moment of area of 2.8 105m4and the weight of the beam can be neglected.Taking moments about the left-hand end gives 4R2= 2 10and so R2= 5kN. Since R1+ R2= 10 then R1= 5kN. Themaximum bending moment will occur at the midpoint and is10kNm. The maximum bending stress will occur at thecross-section where the bending moment is a maximum andon the outer surfaces of the beam, i.e. y = 75mm. Hence:? =MyI= 10 103 0.0752.8 105= 26.8MPaFigure 5.4.23Example 5.4.5Statics259Section modulusFor a beam which has been bent, the maximum stress ?maxwill occurat the maximum distance ymaxfrom the neutral axis. Thus:M =Iymax?maxThe quantity I/ymaxis a purely geometric function and is termed thesection modulus Z. Thus we can write:M = Z?max(5.4.8)with:Z =Iymax(5.4.9)Figure 5.4.24 gives values for typical sections. Standard sectionhandbooks give values of the second moment of area and sectionmodulus for different standard section beams, Table 5.4.1 being anillustration of the information provided.Figure 5.4.24Section data for commonly encountered sectional shapesFigure 5.4.25Table 5.4.1Table 5.4.1Universal beams (Figure 5.4.25)SizemmMass permetrekgDepth ofsection DmmWidth ofsection BmmWebthickness tmmFlangethickness TmmSecond momentof area Ixxcm4Sectionmodulus Zcm3Area ofsectioncm2838 292226850.9293.816.126.83400007990289.0194840.7292.414.721.72790006550247.0176834.9291.614.018.82460005890224.0762 267197769.6268.015.625.42400006230251.0147753.9265.312.917.51690004480188.0686 254170692.9255.814.523.71700004910217.0140683.5253.712.419.01360003990179.0125677.9253.011.716.21180003480160.0260StaticsExample 5.4.6A beam has a section modulus of 3 106mm3, what is themaximum bending moment that can be used if the stress inthe beam must not exceed 6 MPa?M = Z ?max= 3 106 109 6 106= 18kN mExample 5.4.7A rectangular cross-section beam of length 4m rests onsupports at each end and carries a uniformly distributed loadof 10kN/m. If the stress must not exceed 8MPa, what will bea suitable depth for the beam if its width is 100mm?For a simply supported beam with a uniform distributedload over its full length, the maximum bending moment iswL2/8 and thus the maximum bending moment for thisbeam is 10 42/8 = 20kNm. Hence, the required sectionmodulus is:Z =M?max=20 1038 106= 2.5 103m3For a rectangular cross-section Z = bd2/6 and thus:d =?6Zb=?6 2.5 1030.100= 0.387A suitable beam might thus be one with a depth of400mm.Moments of areaThe product of an area and its distance from some axis is called the firstmoment of area; the product of an area and the square of its distancefrom an axis is the second moment of area. By considering the firstmoment of area we can determine the location of the neutral axis; thesecond moment of area enables us, as indicated above, to determine thestresses present in bent beams.First moment of area and the neutral axisIn the above discussion of the bending of beams it was stated that theposition of the neutral axis for a rectangular cross-section beam was itscentral axis. Here we derive the relationship which enables the positionof the neutral axis to be determined for any cross-section. Consider abeam bent into the arc of a circle. The forces acting on a segment adistance y from the neutral axis are:Statics261Force = stress area = ?A =EyR?AThe total longitudinal force will be the sum of all the forces acting onsuch segments and thus, when we consider infinitesimally small areas,is given by:Total force =?EyRdA =ER?y dABut since the beam is only bent, it is only acted on by a bending momentand there is no longitudinal force stretching the beam. Thus, since E andR are not zero, we must have:?y dA = 0(5.4.10)The integral ? y dA is called the first moment of area of the section.The only axis about which we can take such a moment and obtain 0is an axis through the centre of the area of the cross-section, i.e. thecentroid of the beam. Thus the neutral axis must pass through thecentroid of the section when the beam is subject to just bending. Hencewe can determine the position of the neutral axis by finding the positionof the centroid.Example 5.4.8Determine the position of the neutral axis for the T-sectionbeam shown in Figure 5.4.26The neutral axis will pass through the centroid. We canconsider the T-section to be composed of two rectangularsections with the centroid of each at its centre. Hence, takingmoments about the base of the T-section:Total moment = 250 30 115 + 100 50 50= 1.11 106mm4Hence the distance of the centroid from the base is (totalmoment)/(total area):Distance from base =1.11 106250 30 + 100 50= 89mmSecond moment of areaThe integral ?y2dAdefines the second moment of area Iabout an axis andcan be obtained by considering a segment of area ?Asome distance yfromthe neutral axis, writing down an expression for its second moment ofarea and then summing all such strips that make up the section concerned,i.e. integrating. As indicated in the discussion of the general bendingequation, the second moment of area is needed if we are to relate the stressproduced in a beam to the applied bending moment.Figure 5.4.26Example 5.4.8262StaticsMathematics in actionSecond moment of areaAs an illustration of the derivation of a second moment ofarea from first principles, consider a rectangular cross-section of breadth b and depth d (Figure 5.4.27). For a layerof thickness ?y a distance y from the neutral axis, whichpasses through the centroid, the second moment of area forthe layer is:Second moment of area of strip = y2?A = y2b ?yThe total second moment of area for the section is thus:Second moment of area =?d/2d/2y2b dy =bd312(5.4.11)Example 5.4.9Determine the second moment of area about the neutral axisof the I-section shown in Figure 5.4.28.We can determine the second moment of area for such asection by determining the second moment of area for theentire rectangle containing the section and then subtractingthe second moments of area for the rectangular piecesmissing (Figure 5.4.29).Thus for the rectangle containing the entire section, thesecond moment of area is given by I = bd3/12 = (50 703)/12 = 1.43 106mm4. Each of the missing rectangles willhave a second moment of area of (20 503)/12 = 0.21 106mm4. Thus the second moment of area of the I-section is1.43 106 2 0.21 106= 1.01 106mm4.Parallel axis theoremThe parallel axis theorem is useful when we want to determine thesecond moment of area about an axis which is parallel to the one forwhich we already know the second moment of area. If we had a secondmoment of area I = ?y2dA of an area about an axis and then considereda situation where the area was moved by a distance h from the axis, thenew second moment of area Ih, would be:Ih=?(y + h)2dA =?y2dA + 2 h?y dA + h2?dABut ?y dA = 0 and ?dA = A. Hence:Ih= I + Ah2(5.4.12)Figure 5.4.27Second momentof areaFigure 5.4.28Example 5.4.9Figure 5.4.29Example 5.4.9Statics263Thus the second moment of area of a section about an axis parallel withan axis through the centroid is equal to the second moment of area aboutthe axis through the centroid plus the area of the section multiplied bythe square of the distance between the parallel axes. This is called thetheorem of parallel axes.Example 5.4.10Determine, using the theorem of parallel axes, the secondmoment of area about the neutral axis of the I-section shownin Figure 5.4.28.This is a repeat of Example 5.4.9. Consider the section asthree rectangular sections with the web being the centralrectangular section and the flanges a pair of rectangularsections with their neutral axes displaced from the neutralaxis of the I-section by 30mm (Figure 5.4.30). The centralrectangular section has a second moment of area of I = bd3/12 = (10 503)/12 = 0.104 106mm4. Each of the outerrectangular areas will have a second moment of area givenby the theorem of parallel axes as Ih= I + Ah2= (50 103)/12+ 50 10 302= 0.454 106mm4. Thus the second momentof area of the I-section is 1.01 106mm4.Perpendicular axis theoremThe perpendicular axis theorem is useful when we want the secondmoment of area about an axis which is perpendicular to one about whichwe already know the second moment of area. Consider the secondmoment of an area with respect to an axis which is perpendicular to theplane of a section. Such an axis is termed the polar axis. Thus for theelemental section ?A shown in Figure 5.4.31, this is the z-axis. Thesecond moment of area of this section about the x-axis is:Ix=?y2dAThe second moment of area of this section about the y-axis is:Iy=?x2dAThus:Ix+ Iy=?y2dA + ?x2dA =?(y2+ x2) dABut r2= y2+ x2and thusIx+ Iy=?r2dASince r is the distance of the elemental area from the z-axis, then theintegral of r2dA is the second moment of area Izabout that axis, oftentermed the polar second moment. Thus:Iz= Ix+ Iy(5.4.13)Figure 5.4.30Example 5.4.10Figure 5.4.31Perpendicularaxes and an elemental section264StaticsThus the second moment of area with respect to an axis through a pointperpendicular to a section is equal to the sum of the second moments ofarea with respect to any two mutually perpendicular axes in the plane ofthe area through the same point. This is known as the perpendicular axistheorem.Mathematics in actionSecond moments of area of a circular sectionTo obtain the second moment of area Izabout an axisperpendicular to the plane of the circular section, consider anannular element of radius r and thickness ?r (Figure 5.4.32).The area of the element is 2?r dr. Thus:Iz=?R02?r r2dx =?R42This is the polar second moment of area. To obtain thesecond moments of area about two mutually perpendicularaxes x and y we can use the perpendicular axes theorem.Since, as a result of symmetry, we have Ix= Iy, then:Ix= Iy=Iz2=?R44(5.4.14)Radius of gyrationA geometric property which is widely quoted for beams, of variouscross-sections, is the radius of gyration k of a section. This is thedistance from the axis at which the area may be imagined to beconcentrated to give the same second moment of area I. Thus I = Ak2and so:k =?IA(5.4.15)Example 5.4.11Determine the radius of gyration of a rectangular area aboutan axis passing through its centroid.Since I = bd3/12 and A = bd, then k2= I/A = d2/12 andthus k = d/23.Beam deflectionsBy how much does a beam deflect when it is bent as a result of theapplication of a bending moment? The following is a derivation of thebasic differential equation which can be used to derive deflections. Wethen look at how we can solve the differential equation to obtain therequired deflections.Figure 5.4.32Circular sectionStatics265The differential equationWhen a beam is bent (Figure 5.4.33) as a result of the application of abending moment M it curves with a radius R given by the generalbending equation in 4.3.3 as:1R=MEIThis radius can be expressed in terms of the vertical deflection y as 1/R= d2y/dx2, where x is the distance along the beam from the chosen originat which the deflection is measured, and so:M = EId2ydx2Figure 5.4.33Beam deflectionof y at distance xFigure 5.4.34Slopes and deflections of beams266StaticsThis differential equation provides the means by which the deflectionsof beams can be determined. The product EI is often termed the flexuralrigidity of a beam.The sign convention that is generally used is that deflections aremeasured in a downward direction and defined as positive and thus thebending moment is negative, since there is hogging. Hence, with thisconvention, the above equation is written as:M = EId2ydx2(5.4.16)Figure 5.4.34 lists solutions of the above equation for some commonbeam loading situations.Mathematics in actionThe deflection curveThis is a derivation of the differential equation describing thecurvature of a beam when bent. Consider a beam which isbent into a circular arc and the radius R of the arc. For asegment of circular arc (Figure 5.4.35), the angle ?subtended at the centre is related to the arc length ?s by ?s= R ?. Because the deflections obtained with beams aresmall ?x is a reasonable approximation to ?s and so we canwrite ?x = R ? and 1/R = ?/?x. The slope of the straight linejoining the two end points of the arc is ?y/?x and thus tan ?= ?y/?x. Since the angle will be small we can make theapproximation that ? = ?y/?x. Hence:1R=?x=?x?y?x?In the limit we can thus write:1R=d2ydx2(5.4.17)Deflections by double integrationThe deflection y of a beam can be obtained by integrating thedifferential equation d2y/dx2= M/EI with respect to x to give:dydx= 1EI?M dx + A(5.4.18)with A being the constant of integration and then carrying out a furtherintegration with respect to x to give:y = 1EI?M dx + A?+ B = 1EI?M dx + Ax + B(5.4.19)with B being a constant of integration.Figure 5.4.35The deflectioncurve of radius RStatics267At the point where maximum deflection occurs, the slope of thedeflection curve will be zero and thus the point of maximum deflectioncan be determined by equating dy/dx to zero.Example 5.4.12Show that the deflection y at the free end of a cantilever(Figure 5.4.36) of length L when subject to just a point load Flocated at the free end is given by y = FL3/3EI.The bending moment a distance x from the fixed end is M= F(L x) and so the differential equation becomes:EId2ydx2= M = F(L x)Integrating with respect to x gives:EIdydx= FLx Fx22+ ASince we have the slope dy/dx = 0 at the fixed end where x= 0, then we must have A = 0 and so:EIdydx= FLx Fx22Integrating again gives:EIy =FLx22 Fx36+ BSince we have the deflection y = 0 at x = 0, then we musthave B = 0 and so:EIy =FLx22 Fx36=Fx26(3L x)When x = L:y =FL33EIExample 5.4.13Show that the deflection y at the mid-span of a beam oflength L supported at its ends (Figure 5.4.37) and subject tojust a uniformly distributed load of w/unit length is given byy = 5wL4/384EI.The bending moment a distance x from the left-hand end isM = 12wLx wx12x and so the differential equation becomes:EId2ydx2= M = wLx2+ wx22Figure 5.4.36Example 5.4.12Figure 5.4.37Example 5.4.13268StaticsIntegrating with respect to x gives:EIdydx= wLx24+ wx36+ ASince the slope dy/dx = 0 at mid-span where x = 12L, then A =wL3/24 and so:EIdydx= wLx24+ wx36+ wL324Integrating with respect to x gives:EIy = wLx312+ wx424+ wL3x24+ BSince y = 0 at x = 0, then B = 0 and so:EIy = wLx312+ wx424+ wL3x24=wx24(x3 2Lx2+ L3)When x = 12L:y =5wL4384EISuperpositionWhen a beam is subject to more than one load, while it is possible towrite an equation for the bending moment and solve the differentialequation, a simpler method is to consider the deflection curve and thedeflection for each load separately and then take the algebraic sum ofthe separate deflection curves and deflections to give the result when allthe loads are acting. The following example illustrates this.Example 5.4.14Determine the deflection curve for a cantilever of length Lwhich is loaded by a uniformly distributed load of w/unitlength over its entire length and a concentrated load of F atthe free end.For just a uniformly distributed load:y =wx224EI(6L2 4Lx + x2)For just the concentrated load:y =Fx26EI(3L x)Thus the deflection curve when both loads are present is:y =wx224EI(6L2 4Lx + x2) + Fx26EI(3L x)Statics269Macaulays methodFor beams with a number of concentrated loads, i.e. where thereare discontinuities in the bending moment diagram, we cannot write asingle bending moment equation to cover the entire beam but have towrite separate equations for each part of the beam between adjacentloads. Integration of each such expression then gives the slope anddeflection relationships for each part of the beam. An alternative isto write a single equation using Macaulays brackets. The procedureis:(1)Take the point from which distances are measured as the left-handend of the beam. Denote the distance to a section as x.(2)Write the bending moment expression at a section at the right-handend of the beam in terms of the loads to the left of the section.(3)Do not simplify the bending moment expression by expanding anyof the terms involving the distance x which are contained withinbrackets. Indeed it is customary to use for such brackets sincewe will treat them differently from other forms of bracket.(4)Integrate the bending moment equation, keeping all the bracketedterms within the brackets.(5)Apply the resulting slope and deflection equations to any part ofthe beam but all terms within brackets which are negative aretaken as being zero.Where a distributed load does not extend to the right-hand end of thebeam, as, for example, shown in Figure 5.4.38(a), then introduce twoequal but opposite dummy loads, as in Figure 5.4.38(b). These twoloads will have no net effect on the behaviour of the beam.The following examples illustrate the use of this method to determinethe deflections of beams.Example 5.4.15A beam of length 10m is supported at its ends and carries apoint load of 2kN a distance of 4m from the left-hand end andanother point load of 5kN a distance of 6m from the left-handend (Figure 5.4.39). Determine (a) the deflection under the2kN load, (b) the deflection under the 5kN load and (c) themaximum deflection. The beam has a modulus of elasticity of200GPa and a second moment of area about the neutral axisof 108mm4.Taking moments about the left-hand end gives 10R2= 4 2 + 6 5 and hence R2= 3.8kN. Since R1+ R2= 7 then R1= 3.2kN.For a section near the right-hand end a distance x from theleft-hand end, the bending moment for the section to the left3.2x 2x 4 5x 6. Hence:EId2ydx2= (3.2x 2x 4 5x 6)Figure 5.4.38Distributed loadFigure 5.4.39Example 5.4.15270StaticsIntegrating with respect to x gives:EIdydx= (1.6x2 x 42 2.5x 62+ A)Integrating again with respect to x gives:EIy = (0.53x3 0.33x 43 0.83x 6)3+ Ax + B)When x= 0, y= 0 and so B= 0. When x= 10, y= 0 and thus 0 =0.53 1000 0.33 63 0.83 43+ 10A and so A = 40.6.EIy = (0.53x3 0.33 x 43 0.83x 6)3 40.6x)(a) The deflection under the 2kN load is at x = 4m and thuswe have:EIy = 0.53 43+ 40.6 4 = 128.5Hence y = 128.5 103/(200 109 108 1012) = 8.5 103m = 8.5mm.(b) The deflection under the 5kN load is at x = 6m and thuswe have:EIy = 0.53 63+ 0.33 22+ 40.6 6 = 131.8Hence y = 131.8 103/(200 109 108 1012) = 6.6 103m = 6.6mm.(c) The maximum deflection occurs when dy/dx = 0 and so:1.6x2 x 42 2.5x 62 40.6 = 0The maximum deflection can be judged to be between thetwo loads and thus we omit the x 6 term to give:1.6x2 (x2 4x + 16) 40.6 = 00.6x2+ 8x 56.6 = 0Using the equation for roots of a quadratic equation gives:x =8 ?64 + 4 0.6 56.61.2= 5.1Hence the maximum deflection is given by:EIy = 0.53 5.13+ 0.33 1.13+ 40.6 5.1 = 137.2Note that in the above equation the forces have been in kN.Hence y = 137.2 103/(200 109 108 1012) = 6.9 103m = 6.9mm.Statics271Example 5.4.16A beam of length 8m is supported at both ends and subjectto a distributed load of 20kN/m over the 4m length of thebeam from the left-hand support and a point load of 120kN at6m from the left-hand support (Figure 5.4.40). Determine themid-span deflection. The beam has a modulus of elasticity of200GPa and a second moment of area about the neutral axisof 108mm4.Taking moments about the left-hand end gives, for theright-hand end support reaction R2, 8R2= 80 2 + 120 6and so R2= 110kN. Since R + R2= 80 + 120, thenR1= 90kN.To apply the Macaulay method we need to introduce twodummy distributed loads so that distributed loads arecontinuous from the right-hand end. Thus the loads are as inFigure 5.4.41. The bending moment a distance x from the left-hand end is 90x 12x 20x + 12x 4 20x 4 120x 6.Hence we can write:EId2ydx2= (90x 10x2+ 10 x 42 120 x 6)Integrating with respect to x gives:EIdydx= ?45x2 103x3+ 103x 43 60x 62+ A?Integrating again with respect to x gives:EIy = ?453x3 1012x4+ 1012x 44 20x 63+ Ax + B?When x = 0 we have y = 0 and so B = 0. When x = 8 then y = 0and so the above equation gives 0 = (15 83 10 84/12+ 10 44/12 + 8A). Hence A = 540 and so we have:EIy = ?453x3 1012x4+ 1012x 44 20x 63+ 540x?The deflection at mid-span, i.e. x = 4, is thus:EIy = 15 43+ 10 44/12 + 540 4 = 1413.3Note that in the above equation the forces have been in kN.With EI = 200 109 108 1012then y = 1413.3 103/(200 105) = 0.071m.Figure 5.4.40Example 5.4.16Figure 5.4.41Example 5.4.16272StaticsProblems 5.4.1(1)A beam of length 4.0m rests on supports at each end anda concentrated load of 100N is applied at its midpoint.Determine the shear force and bending moment at dis-tances of (a) 3.0m, (b) 1.5m from the left-hand end of thebeam. Neglect the weight of the beam.(2)A cantilever has a length of 2m and a concentrated load of1 kN is applied to its free end. Determine the shear forceand bending moment at distances of (a) 1.5m, (b) 1.0mfrom the free end. Neglect the weight of the beam.(3)A cantilever of length 4.0m has a uniform weight per metreof 1kN. Determine the shear force and bending moment at(a) 2.0m, (b) 1.0m from the free end. Neglect the weight ofthe beam.(4)Draw the shear force and bending moment diagrams anddetermine the position and size of the maximum bendingmoment for the beams shown in Figure 5.4.42.(5)Draw the shear force and bending moment diagrams for thebeam shown in Figure 5.4.43.(6)For a beam AB of length a + b which is supported at eachend and carries a point load F at C, a distance a from A,show that (a) the shear force a distance x from A betweenA and C is Fb/(a + b) and the bending moment Fbx/(a + b),(b) between C and B the shear force is Fa/(a + b) and thebending moment Fa(a + b x)/(a + b), (c) the maximumbending moment is Fab/(a + b).(7)A beam AB has a length of 9m and is supported at eachend. If it carries a uniformly distributed load of 6kN/m overthe 6m length starting from A, by sketching the shear forceand bending moment diagrams determine the maximumbending moment and its position.(8)A beam AB has a length of 4m and is supported at 0.5m fromA and 1.0m from B. If the beam carries a uniformlydistributed load of 6kN/m over its entire length, by sketchingthe shear force and bending moment diagrams determinethe maximum bending moment and its position.(9)A beam AB has a length of 8m and is supported at end Aand a distance of 6m from A. The beam carries a uniformlydistributed load of 10kN/m over its entire length and a pointload of 80kN a distance of 3m from A and another pointload of 65kN a distance of 8m from A. By sketching theshear force and bending moment diagrams determine themaximum bending moment and its position.(10)By sketching the shear force and bending moment dia-grams, determine the maximum bending moment and itsposition for the beam in Figure 5.4.44 where there is a non-uniform distributed load, the load rising from 0kN/m at oneend to 6kN/m at the other end.(11)A uniform rectangular cross-section horizontal beam oflength 6m and depth 400mm rests on supports at its endsand supports a uniformly distributed load of 20kN/m. Deter-mine the maximum tensile and compressive stresses in thebeam if it has a second moment of area of 140 106mm4.Figure 5.4.42Problem 4Figure 5.4.43Problem 5Figure 5.4.44Problem 10Figure 5.4.45Problem 19Statics273(12)A steel tube has a section modulus of 5 106m3. What willbe the maximum allowable bending moment on the tube ifthe bending stresses must not exceed 120MPa?(13)An I-section beam has a section modulus of 3990cm3.What will be the maximum allowable bending moment onthe beam if the bending stresses must not exceed120MPa?(14)Determine the section modulus required of a steel beamwhich is to span a gap of 6m between two supports andsupport a uniformly distributed load over its entire length,the total distributed load being 65kN. The maximumbending stress permissible is 165MPa.(15)An I-section girder has a length of 6m, a depth of 250mmand a weight of 30kN/m. If it has a second moment of areaof 120 106m4and is supported at both ends, what will bethe maximum stress?(16)A rectangular section beam has a length of 4m and carriesa uniformly distributed load of 10kN/m. If the beam is tohave a width of 120mm, what will be the maximumpermissible beam depth if the maximum stress in the beamis to be 80MPa?(17)Determine the second moment of area of an I-section,about its horizontal neutral axis when the web is vertical, ifit has rectangular flanges each 144mm by 18mm, a web ofthickness 12mm and an overall depth of 240mm.(18)Determine the second moment of area of a rectangularsection 100mm 150mm about an axis parallel to the100mm side if the section has a central hole of diameter50mm.(19)A compound girder is made up of an I-section with aplate on the top flange, as shown in Figure 5.4.45.Determine the position of the neutral axis above the base ofthe section.(20)Determine the position of the neutral axis above the base ofthe I-section shown in Figure 5.4.46.(21)Determine the second moment of areas about the xx and yyaxes through the centroid for Figure 5.4.47.(22)Determine the radius of gyration of a section which has asecond moment of area of 2.5 106mm4and an area of100mm2.(23)Determine the radius of gyration about an axis passingthrough the centroid for a circular area of diameter d and inthe plane of that area.(24)Determine the position of the neutral axis xx and the secondmoment of area Ixxabout the neutral axis for the sectionsshown in Figure 5.4.48.(25)Determine the second moment of area of a rectangularsection tube of external dimensions 200mm 300mm andwall thickness 24mm about the axes parallel to the sidesand through the centroid.(26)A steel beam of length 12m has the uniform section shownin Figure 5.4.49 and rests on supports at each end.Determine the maximum stress in the beam under its ownweight if the steel has a density of 7900kg/m3.Figure 5.4.46Problem 20Figure 5.4.47Problem 21Figure 5.4.48Problem 24Figure 5.4.49Problem 26274Statics(27)A cantilever has the uniform section shown in Figure 5.4.50and a length of 1.8m. If it has a weight of 400N/m andsupports a load of 160N at its free end, what will be themaximum tensile and compressive stresses in it?(28)Show, by the successive integration method, that thedeflection y at the mid-span of a beam of length L supportedat its ends and subject to just a point load F at mid-span isgiven by y = FL3/48EI.(29)A circular beam of length 5m and diameter 100mm issupported at both ends. Determine the maximum value of acentral span point load that can be used if the maximumdeflection is to be 6mm. The beam material has a tensilemodulus of 200GPa.(30)A rectangular cross-section beam 25mm 75mm has alength of 3m and is supported at both ends. Determine themaximum deflection of the beam when it is subject to adistributed load of 2500N/m. E = 200GPa.(31)Determine the maximum deflection of a cantilever of length3m when subject to a point load of 50kN at its free end. Thebeam has a second moment of area about the neutral axisof 300 106mm4and a tensile modulus of 200GPa.(32)Show that for a cantilever of length L subject to a uniformlydistributed load of a length a immediately adjacent to thefixed end, for 0 x a:y =wx224EI(6a2 4ax + x2)and for a x L:y =wa324EI(4x a)(33)Show that for a cantilever of length L subject to a concen-trated load F a distance a from the fixed end, for 0 x a:y =Fx26EI(3a x)and for a x L:y =Fa26EI(3x a)(34)Determine, using the principle of superposition, the mid-span deflection of a beam of length L supported at its endsand subject to a uniformly distributed load of w/unit lengthover its entire length and a point load of F at mid-span.(35)A beam of length L is subject to two point loads F, as shownin Figure 5.4.51. Determine, using the principle of super-position, the deflection curve.(36)Determine the Macaulay expressions for the deflections ofthe beams shown in Figure 5.4.52.(37)Determine the maximum deflection of a cantilever of lengthL which has a uniformly distributed load of w/unit lengthextending from the fixed end to the midpoint of the beam.Figure 5.4.50Problem 27Figure 5.4.51Problem 35Figure 5.4.52Problem 36Statics275(38)Determine the mid-span deflection of a beam of length 8mwhich is supported at each end and carries a point load of20kN a distance of 2m from the left-hand end, anotherpoint load of 40kN a distance of 6m from the left-hand endand a distributed load of 15kN/m over the length of thebeam between the point loads. EI = 36 106N m2.(39)Determine the mid-span deflection of a beam of length Lwhich is supported at each end and carries a uniformlydistributed load of w/unit length from one-quarter span tothree-quarter span.5.5 CablesFlexible cables are structural members that are us