江苏麦道2014年上半年工作总结

1、江苏麦道农化有限责任公司Jiangsu Maidao Agrochemical Co., Ltd 江苏麦道农化有限责任公司江苏麦道农化有限责任公司Jiangsu Maidao Agrochemical Co., Ltd2014年上半年工作总结年上半年工作总结Work Summary In The First Half Year Of 2014总结内容总结内容 Summary Content麦道的基本情况麦道的基本情况 Basic Situation of Maidao上半年工作完成情况上半年工作完成情况Work Completion in the First Half Year上半年工作中存在

2、的问题上半年工作中存在的问题The Problems in the First Half Year下半年工作计划下半年工作计划Work Plan in the Second Half Year1234江苏麦道的基本情况江苏麦道的基本情况 Basic Situation of Maidao江苏麦道农化有限责任公司成立于2011年6月。主要作为承接江苏安邦电化有限责任公司搬迁的主体。目前厂区内有三个项目，分别为：Jiangsu Maidao Agrochemical Co., Ltd. was established in June 2011. It Mainly undertakes the m

3、ovement of Jiangsu Anpon Electrochemical Co., LTD. At present, there are three projects in the plant.respectively is:三氯化磷项目PCl3 Project2011年12月开工，2012年10月建成，2013年投产。新装置采用连续氯化、水压法加磷的安全技术，装置自控水平同行领先。2013年生产2.3万吨，2014年计划3.6万吨。Start construction in December 2011, complete contrustion in October 2012, pu

4、t into production in January 2013 。The new device adoptsthe security technology such as continue chloride, hydraulic fracturing. The device control has a leading level in counterparts. In 2013, annual output is 23000 tons, in 2014 planned output is 36000 tons.江苏麦道的基本情况江苏麦道的基本情况 Basic Situation of Ma

5、idao光气及正丁酯技术搬迁光气及正丁酯技术搬迁改造项目改造项目Phosgene and NBI Technology Transferring Project2012年年9月开工，月开工，2013年年7月建成，月建成，2013年年9月投产。新装置的煤月投产。新装置的煤气制造采用了加二氧化碳制气技术，有效控制炉温，降低煤气成气制造采用了加二氧化碳制气技术，有效控制炉温，降低煤气成本；光化工段采用了连续光化技术，大大减少了在线光气量，提本；光化工段采用了连续光化技术，大大减少了在线光气量，提高装置本质安全水平。高装置本质安全水平。Start contruction in September 20

6、12. Complete constrction in July 2013. Put into production in September 2013.New gas device makes use of the CO2 gasification technology, which effectively controls furnace temperature and reduces the gas cost. Phosgenation process adopts continuous photochemical technique, which greatly reduces pho

7、sgene online volume and improves installation safety level.扑虱灵、吡蚜酮的中间体扑虱灵、吡蚜酮的中间体技术改造项目技术改造项目 Intermediate of Buprofezin,PymetrozinTechnologyTransformation Project2013年年9月开工，月开工，2014年年4月建成进行试生产。生产装置月建成进行试生产。生产装置建设包含扑虱灵光氯化、吡蚜酮中间体装置和原料罐区建设包含扑虱灵光氯化、吡蚜酮中间体装置和原料罐区等等Starts construction in September, 2013.

8、 In April 2014, the project was established for trial production. plant construction contains flashes on louse chloride, pyrazole ketone of aphid intermediates plant raw material tank farm, etc.上半年工作完成情况上半年工作完成情况 Work Completion in the First Half Year 2014年，三氯化磷计划生产3.6万吨，上半年累计生产16478.8吨， 累计完成率为45.77

9、%；正丁酯计划生产2000吨， 上半年累计生产 676吨，累计完成率为33.8%。 In 2014, phosphorus trichloride plans to produce 36000 tons. In the first half year, the accumlative production is 16478.8 tons, the accumulative completion rate is 45.77%.NBI plans to produce 2000 tons, in the first half year, the accumlative production is

10、676 tons, the accumlative completion rate of 33.8%.产量完成情况Production Completion 三氯化磷由于装置开车平稳，原料消耗已接近理论值，动力电耗因受市场因素影响较高。 正丁酯装置改用连续光化工艺后，光气和30%烧碱的消耗同步下降 ；因装置腐蚀穿孔， 二甲苯消耗高；由于主装置开机率低，电耗和蒸汽耗居高不下。 Because phosphorus trichloride device operates smoothly, raw material consumption is close to the theoretical v

11、alue. Becase of market factors,the dynamic power consumption is higher.After NBI device using continuous photochemical process, the consumption of phosgene and 30% caustic soda synchronous has declined;Due to the equipment corro -sion perforation, xylene consumptionis higher;Because the Open probabi

12、lity of main devices is low, power and steam consumption is high.消耗情况Consumption Situation 上半年累计实现销售8097万元，利税总额117.5万元，利润82.9万元 In the first half year, the total sales is 80.97 million yuan. The total profit tax is 1.175 million yuan. The total profit is 829000 yuan.经营情况Business Conditon上半年工作完成情况上半年

13、工作完成情况 Work Completion in the First Half Year精细化控制生产过程：CO装置通过实际摸索生产过程，确定关键工艺参数 与控制方法，提高装置运行率。Refine control the production process: Through exploring CO device actual production process, determine the key process parameters and control methods, which improves the equipment operation rate.顺利完成5月大修工作：

14、利用华润热电检修机会，对装置设备进行大修smoothly complete May overhaul work: using the CRC thermoelectric overhaul, make a overhaul on devices 改善现场生产环境：开展现场5S和TPM管理Improve scene production environment: carry out scene 5 s and TPM management完成NBI生产的除水装置的安装投运Complete the NBI production water removal equipment installatio

15、n commissioning新增光气回收溶剂冷却器的串联使用Newly increase phosgene recovered solvents cooler cascade using具体工作完成情况 Special Work Completion上半年工作完成情况上半年工作完成情况 Work Completion in the First Half Year优化关键工艺参数：经过半年的试运行，结合NBI间歇法生产经验，有效地降低光化副反应的发生，提高反应收率Optimization of key process parameters: after half year commission

16、ing, combined with NBI intermittent method production experience, which has effectively reduced the happening of the photochemical side reaction and improved the reaction yield及时维修、更换、消缺腐蚀破损设备，保证装置安全开车，保证市场供应Timely maintain and replace eliminating corrosion damage equipment, ensuring device safe dri

17、ving and market supply制定三氯化磷定期清釜检查制度和清釜操作标准Formulate phosphorus trichloride regular clean the kettle inspection system and clean the kettle operating standards每月召开民主生活会，解决员工生产生活方面问题，上半年解决43项，收集合理化建议126条 Evey month hold a democratic life meeting, which can solve the problems of employees production a

18、nd life. In the first half year, it has solve 43 problems and collect rationalization proposal 126 articles.具体工作完成情况具体工作完成情况 special work completion上半年主要工作上半年主要工作 Main Work in the First Half Year切实落实安全责任，签订安全责任状，从制度上落实安全措施Earnestly implement the safety responsibility, sign security liability form, i

19、mplement safety measures from the system严格执行安全生产管理制度，认真执行干部值班制度Strictly implement production safety management system, seriously implement the system of cadres on dutySHE体系和安全标准化合并推进，按管理体系要求进行量化考核，认真做好应急预案编制工作Combined propel SHE system and safety standardization; making quantitative assessment accor

20、ding to the requirements of the management system; earnestly conplete the emergency preplan compiling work 每月组织开展安全检查，排查安全隐患并及时落实整改Organize monthly safety inspection, screening potential safety hazard and timely carry out the rectification认真应对上级领导单位的检查，每月及时在网上申报危废Seriously deal with superior leaders

21、hip unit check, monthly timely declare dangerous waste on the Internet 安全生产安全生产 safety production上半年主要工作上半年主要工作 Main Work in the First Half Year按计划完成3000t/a扑虱灵光氯化、1000t/a吡蚜酮光化装置的安装工作Completed device installation work of 3000 t/a buprofezin photochlorination and 1000 t/a pymetrozine photochemical on

22、schedule积极组织装置开机工作，并按时按质完成开机前的安全、操作培训工作Actively organize decive operation work, and complete safety, operation training before starting the work实施吡蚜酮光化装置水相法开机调试工作，组织技术人员进行小试研究Implement buprofezin photochemical water phase method boot device debugging, and organize technical personnel to have a test

23、study对扑虱灵光氯化装置进行开机调试，通过多次小试，不断调整工艺参数，连续光化运行正常 Debug buprofezin photochlorination, make several times underbrush, constantly adjust process parameters, make continuous photochemical running normally中间体项目建设中间体项目建设 Intermediates project construction上半年工作中存在的问题上半年工作中存在的问题 Existing Problems Existing Prob

24、lems双击Double Click存在问题存在问题 Exsiting ProblemsText in here 4、园区配套的急救中心虽建成但未到位，因远离市区，应提高事故应急救援要求，增加、园区配套的急救中心虽建成但未到位，因远离市区，应提高事故应急救援要求，增加 应急救援难度应急救援难度 Complete construction of matched emergency but did not reach the designated position; because of far away from downtown, should improve the requirement

25、accident emergency rescue, increase the difficulty of emergency rescue1、上半年受市场影响，三氯化磷开机率低，对产品各项消耗的平稳造成影响、上半年受市场影响，三氯化磷开机率低，对产品各项消耗的平稳造成影响In the first half year ,affected by the market, the starting up rate of phosphorus trichloride is low, which affects the consumption of products 3、环保风险突出，废物处理成本加大、环保风险突出，废物处理成本加大Environmental risk is outstanding, and waste disposal cost increase2、正丁基异氰酸酯装置尚未达到最优运行，仍需进行技术攻关、正丁基异氰酸酯装置尚未达到最优运行，仍需进行技术攻关NBI device has not reach the optimal operation, and still need technology research 下半年工作计划下半年