单面板生产流程和品质计划

1、东阳（博罗）电子有限公司文件修订记录表格编号：N-IS0-19A文件名称：单面品质计划文件编号：NF-SQA-01版本AB修订内容新制订修订全面内容生效日期1997-11-31998-6-24CDEFGHIJ增加PPE责任部门，修改善部分记录修改V-CUT部，增加出货QC报表修订版面格式内容，标题及各工序内容，新增加生产流程表内容全面修订版面格式及内容本次全面修订条款内容本次删除冲击试验、超声波条款内容；增加取样频率，修订1999-3-231999-9-131999-11-62000-7-112001-6-22001-10-122003-9-18条款内容.本次全面修订条款内容本次修订条款内容2

2、004-9-12NIPPON PRODUCTS CO.3 LTD 东阳产品有限公司 NIPPON CIRCUITS LTD.东阳（博罗）东阳电路板厂电子有限公司TITLE： Quality Pla n标题：单面品质计（Single Sided ）划INSTRUCTION No指导书编号：NF-SQA-01REV版本PAGE 页号1/7PREPARE BY制定：QA工程师Effective生效日期CONFIRMED BY确认QA经理：ME经理：Prod经理：APPROVED BY审核营运总监：开料Board Cutti（一）生产流程表生产自检In-Process in specti流程QA底油F

3、A Approval , In-Process QACircuit Printing电脑钻孔CNC Drilli ng生产QCProduction QC蚱钻孔IPQCDrillu ng IPQC C=0蚀板Etch流程QA IPQCFA Approval , In-Process QAQC C=0QA In spect ion*C=0一 I睛锡HASL绿白油Solder Mask &k>5ll|w5IDIIL MCII rv碳油，银油Caron TH and Silvern=iOA FA Annroval OC .100% In-ProcessQA C=0流程QAFA Appro

4、val , In-Process QA1钻孑LDrill-i ng啤板Punching流程QAFA Approval , In-Process QA开/短测试V-槽切割V-CUT流程 QA FA ApprovalIn-Process QA松香抗氧化Flux CoatingEntek重最后检查Final QC 100% Check出货前检查-Pre-Shipment AuditLot Sampli ng包装Pack ing、相关控制文件、记录(RELEVANT DOCUMENTS CONTROL AND RECORDS工序 PROCESS责任部门RESPONSIBE DEPTS指导文件INSTR

5、UCTION DOCUMENTS品质记录QUOLITY RECORDS检查方式INSPECTION METHODSMl制作Ml Maki ngPPE单面Ml生产指导书S/S Ml Production in structi on (NF-SPPE-01)单面Ml审查指导书S/S Ml checki ng in structio n (NF-SQE-02)菲林制作Artwork mak ing菲林房Dark Room菲林制作指导书Artwork making in structi on (NF-PPE-02)QE单面菲林检查指导书Instruction for S/S artwork in sp

6、ect ing(NF-QE-03)QE菲林检查记录表QE artwork in spect ing records (N-QE-03)100%全检100 in specti on工模制作Tooli ng mak ing工模房Tooli ngRoom工模制作指导书Tooli ng making in structi on (NF-PPE-03)单面啤模检查指导书 Instruction for S/S pun chi ng tool in spect ing/ Nl匚 oc匚 C、100%全检100% In spection网板制作Ste ncil mak ing网房Ste ncilRoom晒网

7、工作指导书Stencil Wl (NF-PPE-04)单双面丝网检查指导书 Instruction for S/S & S/D silk- screen in spect ingfNF-OF-01)丝网检查记录表 Silk-scree nin spect ing records100%全检100% in spection样板制作 Sample-makingPPE单面样板制作指导书S/S Sample making in structi on (NF-SPPE-03)单面样板检查指导书 Instruction for S/S Sample in spect ing (NF-SQE-06)

8、开料Cutti ngPROD单面开料作业指导书S/S Cutti ng Wl (NF-SME-01)双轴钻孔机操作指示指导书Double-Sp in dies drilling machine operatingWl (NF-SME-14)工序PROCESS责任部门RESPONSIBLEDEPTS指导文件INSTRUCTION DOCUMENTS品质记录QUALITY RECORDS检查方式INSPECTION METHODS9/10生产线生产部9/10自动拉流水线作业指导书9/1 OAuto li ne Wl (NF-SME-22)9/10 AutoPRODLi ne文字返工作业指导书Cha

9、racter re-worki ng Wl (NF- SME-13)单QC部S/S QC补银油作业指导书Silver mending Wl ( NF-ME-24)单QA部S/S QA底油检查指导书Instruction for Patter n-pri nting in specti on (NF-SQA-06)底油工序检查Patter n-pri nting process in specti on (NF-SQA-04)每次装网都需作FA检查 IPQC抽查FA in specti on after silkscree n moun ti ng. Sampli ngby QA.底油检查指导书

10、 (NF-SQA-06)蚀板工序首样鉴定表 Etch ing process FA evaluat ing list(N-SQA-09)每次作底油需作蚀板FA检查IPQC抽 查Etching FA inspection at the startof pattern-printing. Random sampling by QA.单QA部S/S QA单面绿白油检查指导书 Instruction for solder mask&white ink in specti on (NF-SQA-09)绿白油工序首样鉴定表Solder mask&white ink FA evaluat i

11、ng list(N-SQA-12)每次装网即做FA检查IPQC抽查FA in specti on after silkscree n moun ti ng, Sampli ng by QA.物理实验室可焊性测试作业指导书 (NF-QA-03)可焊性测试报表 QA Solder pot test report (N-QA-16)每次作FA时单QA部S/S QA9/10线IPQC指导书9/1 OAuto Li ne IPQC in struction (NF-SQA-08)半成品抽查Semi-fi ni shed products sampli ng (N-SQA-01)QA按作业指导书检查标准进

12、行抽 查。Sampli ng by QA as per inspection criterion in Wl银碳油单生产S/S PROD碳油作业指导书CarbonPrinting Wl(NF-SME-26)碳油贯孔 作业指导书Carbon through hole Wl (NF-SME-28)银油贯孔作业指导书Silver through hole Wl (NF-SME-10)银油/碳油返工作业指导书Silver& carb on reworki ng Wl (NF-SME-15)工序PROCESS责任部门RESPONSIBLEDEPTS指导文件INSTRUCTION DOCUMENT

13、S品质记录QUALITY RECORDS检查方式INSPECTION METHODS银碳油单QAS/S QA银油、碳油检查指导书Instruction for silver & carbon smear inspection (NF-SQA-07)银碳油工序检查Silver& Carbon process in specti on(N-SQA-06)银碳油阻值测量记录表 Silver & carb on impeda nee measuri ng records(N-SQA-03)每次装网均需作FA检查FAin specti on after silverscree n

14、 moun ti ng, Sampli ngby QA印蓝胶板检查指导书Instruction for peelable mask in specti on (NF-SQA-03)设备校止组(QEEquipment calibrating team烤箱检测指导书Instruction for Oven baking measurement (NF-QA-18)烤箱温度检测表 Oven temperature baking measurement form(N-DQA-24每两星期检测1次Inspect for one time per two weeks钻孔Drilli ng单生产部S/S P

15、ROD钻定位孔作业指导书Fixing hole drilling Wl (NF-SME-11)单QA打靶品质检查指导书 (NF-SQA-18)单QA部打靶品质检查日报 表母班检查一次啤部Punching单生产部S/S PROD单面啤部作业指导书S/S Pu nchi ng dept Wl (NF-SME- 05)啤板工序首样鉴定表 (N-SQA-18)每小时至少随机抽查一次，每 次 5set单QAS/S QA啤部检查指导书In structi on for punching in specti on (NF-SQA-10)啤板工序首样鉴定表Punching Process FA evaluat

16、 ing list (N-SQA-18)每次架模都需作FA检查 FA in specti on at the start of tooli ng mourt ing.V-CUT单生产部S/S PRODV-Cut操作与零配件接受标准要求指引V-Cut Wl ( NF-ME-07)单QAS/S QAV-CUT 检查指导书 In structio n for V-CUT in specti on (NF-SQA-12)V-CUT首样鉴定表V-CUT FA evaluat ing list (N-SQA-21)每个货号开始生产即作FA检查QA作随机抽查FA in specti on for each

17、P/N producti on Ran dom sampli ng by QAF-TEST单 E-TESTS/S E-TESTE-TEST作业指导书E-TEST Wl (NF-ME-15)打机情况记录Target records (N-QC-05)100%全检100% in spectionE-TEST返工作业指导书E-TEST rework Wl (NF-SME-17)E-TEST 抽查指导书 In structi on for E-TEST Sampli ng (NF-QC-11)E-TEST行拉记录表E-TEST In-process records list (N- QC-06)随机抽

18、检Ran dom Sampli ng工序PROCESS责任部门RESPONSIBLEDEPTS指导文件INSTRUCTION DOCUMENTS品质记录QUALITY RECORDS检查方式INSPECTION METHODS松香机 FLUX-COATING MACHINE单生产部S/S PROD松香工序作业指导书Flux-coat ing process Wl (NF- SME-08)松香部、抗氧化QA检查 日报表(N-SQA-59)每个货号开始生产时作 FA检 查，后随机抽查洗板机作业指导书Rinsing mach ine Wl (NF-SME-19)抗氧化生产线作业指导书 En tek

19、Auto Li ne Wl (NF-SME-23)松香部、抗氧化QA检查 日报表(N-SQA-59)每个货号开始生产即作 FA检 查，后随机抽查单QAS/S QA松香检查作业指导书Flux-coati ng in specti onWI (NF-SQA-16)抗氧化线品质检查指导书In structi on for En tek line quality in specti on (NF-SQA-19)出货Shipme nt单 FQC S/S QC成品检验规范指导书In strueti on for fini shed products in speeti on(NF-SQA-17)单FQC每

20、日检查统计表 (N-SPPD-18)100%全检单PSAS/S PSAPSA部作业指导书PSA Wl (NF-PSA-01)品管部psa代客抽查报告 (总结)PSA SamplingReporton behalfcustomer (Summary) (N-PSA-04)按作业指导书标准抽样抽查Sampli ng in speeti on by Wl单包装S/S package包装部作业指导书Package dept Wl (NF-ME-68)三、可靠性测试总表(Reliabihty Test Master Form)NO测试项目TEST ITEMS适用范围APPLICABLE SCOPE测试方

21、法简述TEST METHODS DESCRIPTION取样频率Sample Freque ncy1过锡炉测试Solder pot test所有PCB成品板All fin ished PCBs将PCB放于260 C锡炉表面10秒，取出室温下放置 30秒，为一循环，共进行三个循环。Place PCBon the surface of solder pot (260 C ) for 10 Seconds , then take it out and stay in room temperature for30 seconds, this is for onecycle, do it for 3 cy

22、cles.9/10、银碳油各取1 PCS 每天 1 次 9/10, silver and carb on both take1 PCS,one time every day2电阻测试Resista nee test银油贯孔板Silver-through hole boards碳油贯孔板Carb on-through hole boards用毫欧表测量指定孔位的阻值。Test the resista nee of the in dicated holes with milliohmmeter.每批取2PCSTake 2PCS every time3甘油浸炸试验Hot Oil Test银油贯孔板S

23、ilver-through hole boards碳油贯孔板Carb on-through hole boards将PCB浸于260 C甘油中10秒后立即取出，置于常温卜20秒，然后置于异丙醇内20秒，取出轩于常温下30秒，此为一个循环，如此进行5个循环 后用毫欧表测量电阻值。Immerse the PCB into glycerin (260C )for 10min utes,the ntake it out immediatelyintono rmaltemperature for 20 sec on ds. Immerse it intoI PAfor 20seconds,then ta

24、ke it out and stay in no rmaltemperature for 30 sec on ds,this is done foronecycle. Do it for five cyclesbe fore measuri ng with每批取2PCSTake 2PCS every time4弯曲试验Bending Test银油贯孔板Silver-through hole boards碳油贯孔板Carb on-through hole boards取PCB置于弯向器上，以3mm弯曲幅度进行正、反 折弯1次为一循环，共10个循环后测量电阻值。Place the PCBto be

25、 tested on bending tester. BendingPCB with extent of 3mm toward the negative and positive sides respe-ctively for onetime is a cycle. Do it for 10cycles before measuri ng theresista nee.每批取2PCSTake 2PCS every cycle5板翘测试Warpage In specti on所有对角线长度大于200mm 之 PCB 板 All PCBwith diago nal Ie ngth over 200

26、mm将PCB板置于检查平台上。过，用于轻压住板 角，再用塞尺测量对角翘起高度。Place the PCB to be testedon datumpla ne,lightly press one corner with hand.Measure theheight of the raiseddiago nal corner with spaceaauae所有对角线长大于200mm 之 PCB100%检 查All the diag onal len gth excel 200mm100% in spect PCB6跌落测试Drop test所有发往海外之货品 All products for overseas customer.将包装箱平置距地面1米高度，同时松开双手，使包装箱以水平自由落体方式跌落。Hold the cart on one meter high above the grou nd, the n r