Specification

1、 MANUFACTURING CO., LTDSPECIFICATION技 术 协 议 书SPECIFICATION名称/NAME: 甲方/PARTY A: 乙方/PARTY B: 日期/DATE: 2016.08.25目录/Content1. 设备概览Overview of Equipment2. 设计要求/Design Requirement3. 动作说明/Motion Description4. 主要机构说明/Main Mechanism Description5. 设备标准配置及附件/Standard Configuration6. 设备主要部件品牌及型号/Brand and Type

2、 of Main Parts7. 技术参数表/Technology Parameter8. 设备性能要求/Performance Requirement9. 运输及安装调试/Transportation, Installation and Trial Run10. 验收条件/Acceptance Condition11. 大日程/Master Plan12. 售后/After Sale甲方及乙方，经过友好协商，对乙方提供的自动化设备的技术要求、质量保证等事宜，达成一致意见，特制订该技术协议。This specification is entered into by and between PA

3、RTY A and PARTY B through friendly consultations. It is about the technical requirement and quality guarantee etc. for the automation device that designed and manufactured by PARTY B.本协议以中英文双语方式起草，一式两份，如有冲突，以中文为准。This specification is prepared both in Chinese and English version, it will be held in

4、two copies of the same form, and in the event any conflicts, arises out of the two versions, the Chinese version shall prevail.1. 设备概览/Overview of EquipmentRoll-over magazineFinished goodsRobotRoller conveyorBelt conveyorChip removal deviceSawing machine2. 设计要求/Design RequirementNO.分类/Item内容/Content

5、备注/Remark16S外观整洁，没有破损，没有尖尖角角有可能造成作业员伤害的地方；Clear and neat appearance, no damage and nothing may cause harm to workers;26S水电气安装整齐，标示清晰完整，没有裸露的线头，没有安全隐患；Utility lines installationmarked tidy, clear and complete, no bare threads, and no hidden dangers;36S标示整齐、完整、正确;Having neat, integrated and right sign

6、 or mark;46S场地尺寸12米*6米;Space 12m*6m;5工艺/Process不锈钢材料，直径20100mm，厚度0.83mmStainless steel tube, diameter 20100mm, thickness 0.83mm6工艺/Process原材料长度6mRaw material length 6m;7工艺/Process单次送料长度 101000mmFeeding length 101000mm at single time;8工艺/Process伺服自动供料，自动取出加工好的产品，自动排屑系统Servo auto feeding, auto get the

7、 cut tubes out of the machine, auto remove the metal chips;9工艺/Process完成品通过机器人竖直放置在料箱里Finished goods is vertically placed in box by robot10工艺/Process锯切精度 ±0.1mmSawing accuracy ±0.1mm11效率/Capacity加工直径60mm厚度1.5mm材料，循环时间<=30秒;Cycle time MAX 30 sec produce 60mm and thickness 1.5mm material;

8、12效率/Capacity换型时间<=5分钟Change over time max 5 mins13品质/Quality质量符合TAJCO标准,FPY 99.5%;Quality according to TAJCO standard, FPY is 99.5%;14EHS适合于TAJCO EHS标准;Suitable for EHS standard of TAJCO;15TPM易损件选用标准件;Selecting and using standard parts for quick-wear parts16TPM可以控制/显示所有加工参数及错误代码，可以存储程序;Can contr

9、ol and show all the produce data and error code, and can memory programs;3. 动作说明/Motion DescriptionNO.动作/Motion4 8 12 16 20 24 28 32 36 40 44时间轴/Time line (Sec)1管材吊装到翻料架Pipe lifting to the roll-over magazine2翻料架将管材送到切割区Feeding the pipe to the cutting area3切割机完成定尺寸切割Auto cutting4输送带1将切好的管材送到整列区Get to

10、 FG out of the machine5机械手将管材夹到料箱Place the FG in box by robot6输送带2将放满的料箱送出Move the box to the next station备注/Remark: 人工/Manual 机器/Auto4. 主要机构说明/Main Mechanism DescriptionNO.机构说明/Mechanism description备注/Remark1伺服自动送料系统Servo auto feeding system2伺服自动进刀系统Servo auto cutting feeding system3平行双向开合夹钳系统Paral

11、lel two-side open & close clamp working system4自动润滑系统Auto lubricating system5自动分料系统Auto material separation system6自动排屑装置Auto chip removal device7冷却装置Cooling device8置料架Material roll-over magazine5. 设备标准配置及附件/Standard ConfigurationNO.名称/Name数量/Quantity备注/Remark1全自动管材翻料架Full-auto tube roll-over ma

12、gazine1 set2HSM-K100NC高速金属圆锯机HSM-K100NC high speed metal tube circular sawing machine1 set3链板式排屑机Chain-plate-type chip removal device1 set4皮带式输送带Belt conveyor1 set5滚轮式输送带Roller conveyor1 set6机器人Robot1 setTAJCO provide one robot to supplier7夹具Fixture1 set6. 设备主要部件品牌及型号/Brand and Type of Main PartsNO.

13、名称/Name品牌/型号/Brand/Type备注/Remark1液压泵Hydraulic pump台湾 涌辉 2.2KWTaiwan YONGHUI SHENYU 2.2KWC03-430B0YUMHUI.PVF40-70-102液压阀Hydraulic valve台湾涌辉RISUNYTaiwan YONGHUI RISUNYSWH-G02-C2-D24-203油缸Oil cylinder泰维油缸Taiwei oil cylinderMOB63*150HTB-SD-40*404油管Oil tubeShun Long5液压表Hydraulic meter涌辉仪表YONGHUI meterLB-

14、70Kg6PLC日本三菱Japan MitsubishisFX3U-64MT7送料伺服电机Feeding servo motor日本三菱1.0kwJapan Mitsubishis 1.0kwMR-JE-100A+HG-SN102J8进刀伺服电机Cutting feeding servo motor日本三菱1.5kwJapan Mitsubishis 1.5kwMR-JER-200A+HG-SN152BJ9切削电机Cutting main motor台湾东元Taiwan DONGYUAN4P 5HP 112M 3.5kw10触摸屏Touch screen台湾威纶通7寸（中英文）Taiwan W

15、eiluntong 1 inches (Chinese - English interface)TK6070IP11继电器Relay日本施耐德Japan SchneiderRXM2LB2BD24VCD12接触器Contactor日本施耐德Japan SchneiderLC1E25-1013马达保护器Motor protector日本施耐德Japan SchneiderJB-82A-20A14接近开关Proximity switchAutonicsPSN17-8DN15齿轮箱Gear box台湾，锯片无极变速Taiwan, Saw blade revolving speed, multitron

16、ic CVT375 Gear box16丝杠Screw rod台湾 ABBATaiwan ABBASFI02510-4-125517外罩箱体钣金Cover tank metal plate1.5mm厚材料Material 1.5mm thicknessShangHai BaoGang7. 技术参数表/Technology ParameterNO.内容/Content技术参数/Parameter备注/Remark1电源供应;Power20KW 380Vac 50Hz2压缩空气;Compressive air6bar3环境温度要求;Temperature requirement;-5454环境湿度

17、要求;Humidity requirement;10%75%5重量;Weight;8000 kg6长宽高;Overall dimensions;(L)12.3m*(W)6m*(H)2m7颜色;ColorTAJCO standard8油箱容量Oil box volume60L9水箱容量Water box volume60L10切削电机功率Cutting motor power3.5kw11送料伺服电机功率Feeding servo motor power1kw12进刀伺服电机功率Cutting feeding servo motor power1.5kw13翻料架电机1功率Roll-over m

18、agazine motor 1 power1.5kw14翻料架电机2功率Roll-over magazine motor 2 power0.3kw15皮带式输送带电机功率Belt conveyor motor power0.3kw16滚轮式输送带电机功率Roller conveyor motor power1kw17液压泵电机功率Hydraulic pump motor power2.2kw18链板式排屑机电机功率Chain-plate-type chip removal device motor power0.2kw8. 设备性能要求/Performance RequirementNO.设备

19、性能/Performance备注/Remark1设备具有全自动供料、锯断、理料功能;Having function of auto raw material feeding, auto sawing, and auto get finished goods out of the machine;2加工精度±0.1mm; 尾料长度0mm; 锯缝宽度1.62.0mm;Cutting precision ±0.1mm; Tailing length 0mm; Saw kerf width 1.62.0mm;3切割效率60的材料，每分钟4个Sawing capacity, 60 p

20、ipe 4 pcs per minute;4高速钢圆锯片250 / 350High speed steel round saw blade250 / 350;5夹钳双向开合，定位准确Parallel two-side open & close clamp, located accurately;6屏幕显示配中英文，中文为简体中文;The display with language of English and Chinese;7具有储存程序功能，方便程序切换;Memorizer for program storing and it will be easily changeover;8

21、断电记忆功能，数据永久保存;With memory function if power off, and data can keep forever;9可设置手动、半自动及全自动操作;Having style of manual, semi-auto and auto;10有安全保护装置;Having protective device;11设备有计数功能;Having function of counting;12有自动润滑系统Having auto lubrication system9. 运输及安装调试/Transportation, Installation and Trial Run

22、Ø 甲方提供机器人及原材料(6米*10根)用于乙方工厂的预安装调试；PARTY A should provide PARTY B robot and raw material (6m*10pcs) for pre-installation and pre-debugging at PARTY Bs plant;Ø 乙方送货到甲方指定的区域；PARTY B delivers the goods to PARTY As designated area;Ø 乙方负责安装调试，甲方提供必要的协助；PARTY B should be responsible for the

23、installation and commissioning, and PARTY A should provide the necessary assistance10. 验收条件/Acceptance ConditionNO.验收条件/Acceptance Condition分类/Item备注/Remark1设备整体/局部示意图;Overview and parts drawing供应商/SupplierCAD Drawing &PDF2设备3D数模;3D data供应商/SupplierSTP Data3夹具及工作台图纸;Fixture and workbench drawing

24、供应商/SupplierCAD Drawing &PDF4设备安装图纸;Equipment install drawing供应商/SupplierCAD Drawing &PDF5元器件及电控备件清单;Electrical spare parts list供应商/SupplierPDF6易损件清单及图纸;Quick-wear parts list and drawing供应商/SupplierPDF7防错清单;POKA-YOKE list供应商/SupplierPDF8动作说明书;Motion specification供应商/SupplierPDF9PLC程序;PLC pro

25、gram供应商/SupplierPDF10控制回路图;Control loop drawing供应商/SupplierCAD Drawing &PDF11接线图;Wiring map供应商/SupplierCAD Drawing &PDF12设备物料清单;BOM list for machine供应商/SupplierPDF13预验收申请单Pre acceptance application供应商/Supplier满负荷运转300pcs，达到80%的设计要求Running at full capacity for 300pcs, achieve 80% design requi

26、rement14设备使用说明书;Operation instruction供应商/SupplierPDF15设备质量保证书;Quality guarantee供应商/SupplierPDF16供应商出厂检验报告;OQC report供应商/SupplierPDF，check list17设备维护标准书;WI of maintenance供应商/Supplier18设备维护培训记录表;Training report for maintenance供应商/Supplier19设备操作培训记录表;Training report for operating供应商/Supplier20设备效率评估报告;Capacity analysis report供应商/SupplierC/T and C/O21加工产品质量评估报告;Quality checking report;供应商/SupplierCPK>=1.3322终验收申请单;Final acceptance application供应商/Supplier满负荷运行三个月，达到100%设计要求Running at full capacity