焊接材料质量管理规定

1、目录Table of Contents1范围41 Scope 42引用标准42. Normative refere nces 53职责83. Resp on sibilities 84采购94. Purchase 105验收105.1验收项目105.1.1 包装检验105.1.2质量证明书检验115. Accepta nee in spect ion 115.1 In specti on items 115.1.1 Pack ing in specti on 115.1.2 In spect ion of quality certificates115.1.3外观检验115.1.4 成分及性能

2、试验 125.2检验结果的认可125.3验收标记125.1.3 Exterior in spect ion 125.1.4 Compositi on and performa nee test 125.2 Approval of in specti on results125.3 In specti on mark 136入库136. Warehousing 147库存保管157.1存放条件157. Storage 157.1 Storage con diti ons 157.2库存期间的检查167.2 In specti on duri ng storage 168出库178. Distri

3、butio n 179使用过程中的管理199.1 一般要求199. Man ageme nt duri ng use 209.1 Gen eral requireme nts 209.2烘干、保温及清理209.2 Drying, heat in sulati on and clea ning219.3识别标志239.4焊接材料的回收239.3 Identification mark 239.4 Recovery of weldi ng materials 239.5回收的焊接材料的烘干 239.6焊剂的重复使用 249.5 Dry of recovery weld ing materials2

4、49.6 Repeated use of weldi ng flux 24焊接材料质量管理规程Corporate Man ageme nt Rules for Weldi ng Material Quality Con trol1范围本标准规定了焊接材料，包括焊条、焊丝、焊剂、合金粉末、衬垫及焊接用气体等，在 采购、验收、库存保管及使用过程中的管理要求。为了保证焊接材料的使用性能，应具备 必要的贮存、烘干、清理设施，建立可靠的管理规程并严格执行。本标准适用于焊接生产中，上述这些焊接材料的质量管理。1 ScopeThis Sta ndard specifies man ageme nt requ

5、ireme nts of weldi ng materials (e.g.,weldi ng electrode, weld ing wire, weld ing flux, alloy powder, back ing and weldi nggas) during purchase, acceptanee,warehousing and use. In order toensure serviceperformanee of weldingmaterials, necessary storage, drying and cleaninginstallations shall be made

6、 available, and reliable management specifications shall be established and strictly observed.This Standard applies to quality management)f the said welding materials during weldi ng operati on.2引用标准列标准所包含的条文，通过在本标准中引用而构成为本标准的条文标准出版时，所示版本均为有效。所有标准都会被修订，使用本标准的各方应探讨使 用下列标准最新版本的可能性。GB/T5117-1995碳钢焊条GB/

7、T5118-1995低合金焊条GB/T983-1995不锈钢焊条GB/T984-2001堆焊焊条2. Normative referencesThe following standards contain provisions which, through reference in this Standard, constitute provisions of this Standard.At time of publication, the editions indicated were valid. All standards aresubject to revision, and par

8、ties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below.GB/T5117-1995Carbon steel electrodesGB/T5118-1995Low alloy steel electrodesGB/T983-1995Stainless steel covered electrodesGB/T984-2001Hardfacin

9、g electrodes for shielded metal arc weldingGB/T 13814 92 镍及镍合金焊条GB/T 15620 1995 镍及镍合金焊丝GB/T14957-1994熔化焊用钢丝GB/T8110-1995气体保护电弧焊用碳钢、低合金钢焊丝GB/T10045-2001碳钢药芯焊丝GB/T17493-1998低合金钢药芯焊丝GB 4242 85 焊接用不锈钢丝GB/T5293-1999埋弧焊用碳钢焊丝和焊剂GB/T 13814 92Nickel and nickel alloy covered welding electrodesGB/T 15620 1995

10、Nickel and nickel alloy wires for welding rodsGB/T14957-1994Steel wires for melt weldingGB/T8110-1995Welding electrodes and rods for gas shielding arc welding of carbon and low alloy steelGB/T10045-2001Carbon steel flux cored electrodes for arc weldingGB/T17493-1998Low alloy steel flux cored electro

11、des for arc weldingGB 4242 85Stainless steel wires for weldingGB/T5293-1999Carbon steel electrodes and fluxes for submerged arc weldingGB/T12470-2003 低合金钢埋弧焊用焊剂GB10433-2002电弧螺柱焊用园柱头焊钉GB/T4842-2006纯氩GB/T6052-1993工业用二氧化碳HG/T2537-1993焊接用二氧化碳CCS规范材料焊接部分DNV规范材料焊接部分ABS规范材料焊接部分GL规范材料焊接部分BV规范材料焊接部分LR规范材料焊接部

12、分GB/T12470-2003Low-alloy steel electrodes and fluxes for submerged arcweldingGB10433-2002Cheese head studs for arc stud weldingGB/T4842-2006Pure argonGB/T6052-1993Commercial liquid carbon dioxideHG/T2537-1993Carbon dioxide for welding purposeCCS - Rules for materials and weldingDNV -Rules for materi

13、als and weldingABS - Rules for materials and weldingGL - Rules for materials and weldingBV - Rules for materials and weldingLR - Rules for materials and welding3 职责3.1 设计部根据各项目的特点和要求制定材料准备单。3.2 物资部根据材料准备单负责采购相关事宜，并且负责材料的入库保管和出库。3.3 质管部负责来料验收和现场的使用监督。3.4 各生产使用部门负责焊材的领用、保管和发放回收事宜。3.5 对业主规定有特殊要求的项目，要根据

14、业主的规定要求修订具体项目的管理规定， 并监督执行。3. Responsibilities3.1 Design Department shall make a material requisition based on the features and requirements of each project.3.2 Procurement Department is responsible for making purchases according tothe material requisition and for warehousing materials and sending ma

15、terials outof warehouse.3.3 Quality Management Department is responsible for incoming inspection and supervision over field use.3.4 Each production department is responsible for the requisition, custody, distribution and recovery of welding materials.3.5 For each project specially required by the Ow

16、ner, the managementrules for the project shall be made according to the Owner's requirement and the implementation of such rules shall be supervised.4 采购4.1 焊接材料的采购人员应具备足够的焊接材料基本知识，了解焊接材料在焊接生产中的 用途及重要性。4.2 焊接材料的采购应依据订货技术条件， 按择优定点的原则， 在合格供应商中选择采购。 在可能的条件下，尽量配套采购。4.3 特殊焊接材料，或有特殊技术要求的焊接材料，应按焊接主管人员指

17、定的供货单位采 购。4.4 焊接材料的采购， 确保供货方 , 生产企业已建立可靠的质量体系， 具备可满足我方生产 需求的生产能力。4.5 焊接材料的供货方应提供焊接材料的质量证明书 （ 说明书 ） 或合格标记，船级社证书， 并保证其所提供的焊接材料产品符合有关标准或供货协议的要求4. Purchase4.1 Welding materials purchasing personnel shall have adequate basic knowledge on welding materials and learn about the purpose and significance of w

18、elding materials in welding operation.4.2 Welding materials shall be purchased from qualified suppliers whooffer quality products with reasonable prices according to technical ordering specifications.4.3 Special welding materials or welding materials with special technical requirements shall be purc

19、hased from suppliers designated by welding supervisor.4.4 The supplier or manufacturer of welding materials shall have established a reliable quality system and enjoy the production capability of satisfying the Compan'y s demands.4.5 The supplier of welding materials shall present the quality ce

20、rtificate/specifications or mark of conformity or classification certificate, and ensure that its welding materials and products conform to the requirements of relevant standards or supply agreement.5 验收5.1 验收项目焊接材料的验收内容应依据焊接产品的制造规程、焊接产品的种类、船级社要求、业 主技术条件要求及实际需要确定。5.1.1 包装检验检验焊接材料的包装是否符合有关标准要求，是否完好，有

21、无破损、受潮现象。5.1.2 质量证明书检验对于附有质量证明书，船级社证书的焊接材料，核对其质量证明书，船级社证书所提 供的数据是否齐全，并符合规定要求。5. Acceptance inspection5.1 Inspection itemsInspection items of welding materials shall be determined in accordance with manufacturing specifications and types of welding products, classification society rules, Owner 's

22、 technical conditions and actual requirements.5.1.1 Packing inspectionCheck and make sure the package of welding materials meets the requirements of relevant standards, is sound, undamaged and not damped.5.1.2 Inspection of quality certificatesFor welding materials furnished with quality certificate

23、s or classification certificates, check and make sure the data as provided in such certificates are all complete and meet specified requirements.5.1.3 外观检验检验焊接材料的外表面是否污染，在储运过程中是否产生有可能影响焊接质量的缺陷， 识别标志是否清晰、牢固，与产品实物是否相符5.1.4 成分及性能试验如需要，应按技术要求进行焊接材料复验，根据有关标准或供货协议的要求，进行相 应的试验。5.2 检验结果的认可焊接材料的检验方法及检验规则一般应根

24、据有关标准，船级社规范要求确定。必要时 亦可由供需双方协商确定。焊接材料经验收检验后应出具检验报告，并经有关职能部门认可。5.3 验收标记验收合格的焊接材料应在每个包装上做专门的标记。5.1.3 Exterior inspectionCheck and make sure the exterior of welding materials is uncontaminated, freeof any defect that occurs during storage or transportation and is likely to affect welding quality, and th

25、at their identification marks are clear and fast and consistent with actual conditions of the products.5.1.4 Composition and performance testIf necessary, welding inspection shall undergo re-inspection in accordance with technical requirements or corresponding tests as required in relevant standards

26、 or supply agreement.5.2 Approval of inspection resultsThe methods and rules for inspection of welding materials shall be generallydetermined in accordance with the requirements of relevant standards and classification society rules. If necessary, such methods and rules may be determined through neg

27、otiation by the buyer and the seller.After acceptance inspection of welding materials, an inspection report shallbe issued, subject to approval by relevant functional departments.5.3 Inspection markEach package of accepted welding materials shall be properly marked.6 入库存放焊接材料的库内可根据需要，划分为“待检”、“合格”及“不

28、合格”等区域， 各区域要有明显的标记。验收合格的焊接材料应进行入库登记。其内容包括：a) 焊接材料的名称、型号 ( 或牌号 ) ，或内部移植代号；b) 生产厂；c) 规格；d) 批号或炉号；e) 数量( 或重量 )；f) 生产日期；g) 入库日期；h) 有效期 ( 自验收合格之日起至规定的期限 ) 。 焊接材料入库后即应建立相应的库存档案，如入库登记、质量证明书、船级社证书、 验收检验报告、检查及发放记录等。6. WarehousingThe warehouse where welding materials are stored will be divided into such zones

29、 as “inspection required ”, “accepted ” and “unaccepted ” with different and conspicuous marks.Accepted welding materials shall undergo warehousing registration, including:a) Name, model number (or designation) or internal transfer code of welding materials;b) Manufacturer;c) Specifications;d) Batch

30、 number or furnace number;e) Quantity (or weight);f) Date of production;g) Warehousing date;h) Effective period (from the date of acceptance to a specified date).After warehousing of welding materials, corresponding storage archives shall be established, including warehousing register, quality certi

31、fication, classification certificate, acceptance report, and inspection and distribution records.7 库存保管7.1 存放条件7.1.1 焊接材料的储存库应保持适宜的温度及湿度。室内温度应在5C以上，相对湿度不超过60%。室内应保持干燥、清洁，不得存放有 害介质。7.1.2 焊接材料应按有关的技术要求和安全规程妥善保管。因吸潮而可能导致失效的焊接材料，在存放时应采取必要的防潮措施，如设置货架、 采用防潮剂或去湿器等。品种、型号及牌号、批号、规格、入库时间不同的焊接材料，应分类、分批存放，并 有明确的

32、区别标志，以免混杂。7. Storage7.1 Storage conditions7.1.1 The storeroom of welding materials shall always have suitable temperature and humidity.In door temperature shallbe above 5 °C and relative humidity shall not exceed 60%.The storeroom shall be kept dry and clean inside and store no harmful agents.7

33、.1.2 Welding materials shall be stored in accordance with relevant technical requirements and safety regulations.Welding materials likely to fail due to dampness shall be provided with necessary moisture-proof measures, such as installation of storagerack or use of desiccantor dehumidifier.For fear

34、of mixed storage, welding materials that differ in type, model number, designation, batch number, specifications and warehousing date shall be stored under different categories and in batches and have conspicuous identification marks.7.2 库存期间的检查库存管理人员应具备有关焊接材料保存的基本知识，熟悉本岗位的各项管理程序和制 度。定期对库存的焊接材料进行检查，

35、并将检查结果作书面记录。发现由于保存不当而出现可能影响焊接质量的缺陷时，应及时报告质检，和相关部门， 会同有关职能部门及时处理。7.2 Inspection during storageStorekeepers shall possess basic knowledge on storage of welding managers and familiarize themselves with all management procedures and systems for their respective posts.Check welding materials in stock per

36、iodically and record inspection resultsin writing.In case of any defect attributable to improper storage and likely to affectwelding quality, itshall be timely reported to quality management and associateddepartments for timely disposal along with relevant functional departments.8 出库8.1 为了保证焊接材料在其有效

37、期内得到使用，避免库存超期所引起的不良后果，焊接材 料的发放应按“先入先出”的原则进行。8.2 焊接材料的出库量应严格按产品消耗定额控制，并以领料单为出库凭据，经库存管理 人员核准之后方可发放。8. Distribution8.1 To ensure the use of welding materials within effective period and avoid bad consequence of expiration of storage life, the distribution of welding materials shall follow the “FIFO (fi

38、rst in, first out) ” principle.8.2 The quantity of welding materials taken out of warehouse shall be controlled in strict accordance with product consumption data, and warehousing materials may be sent out of warehouse only against the corresponding material requisition and with the approval by stor

39、ekeeper.8.3 库存超期的焊接材料库存期超过规定期限的焊条、焊剂、焊丝及药芯焊丝，需经有关职能部门复验合格后方可发放使用复验原则上以考核焊接材料是否产生可能影响焊接质量的缺陷为主， 一般仅限于外观及 工艺性能试验，但对焊接材料的使用性能有怀疑时，可增加必要的检验项目。规定期限自生产日期始可按下述方法确定：a) 材料供应商的焊接材料质量证明书或说明书推荐的期限；b) 包装密封良好的焊接材料为三年；c) 一般包装的焊接材料，及其他焊接材料为二年。8.3 Welding materials with expired storage lifeWelding electrodes, fluxes

40、, wires and flux cored welding wires whose storage life expires maybe distributed for use only after they pass re-inspection organized by relevant functional departments.Re-inspection is generally aimed at checking if any defect likely to affect welding quality occurs to welding materials, and is us

41、ually limited to exterior inspection and process performance test. If there is any about service performance of welding materials, necessary inspection items may be included.The specified period is any of the following periods of time as from the date of production:a) Period as recommended in qualit

42、y certificate or specification of welding material supplier;b) The storage life of welding materials with good packing and sealing is threeyears;c) The storage life of welding materialswith ordinary packing and otherwelding materials is two years.8.4 受潮、变质的焊接材料对于严重受潮、变质的焊接材料，应由质检和有关职能部门进行必要的检验，并作出 降

43、级使用或报废的处理决定之后， 方可准许出库。 对于这类焊接材料的去向必须严格控制。8.4 Dampened, deteriorated welding materialsFor severely dampened or deteriorated welding materials, quality management and relevant functional departments shall make necessary inspection and decide on concession or scrapping before such materials may be take

44、n out of warehouse. The flow direction of those materials must be strictly controlled.9 使用过程中的管理9.1 一般要求9.1.1 车间应设置专门的焊接材料管理员，负责焊接材料的焙烘、保管、发放及回收。9.1.2 使用管理职责车间的生产主管人员对焊接材料的管理及使用全面负责；焊接技术人员及车间检查员应对焊接材料的管理及使用进行必要的检查监督，确保焊 接材料的正确使用，防止由于焊接材料管理不善而发生质量事故。9. Management during use9.1 General requirements9.1

45、.1 The workshop shall have a welding materials management clerk who is responsible for drying, custody, distribution and recovery of welding materials.9.1.2 Responsibility for use and managementProduction supervisor in the workshop assumes overall responsibility for management and use of welding mat

46、erials;Welding technicians and workshop inspectors shall conduct necessary inspection and supervision over the managementand use of welding materials to ensure correct use of welding materials and prevent quality accident due to inappropriate management of welding materials.9.2 烘干、保温及清理9.2.1 烘干及清理焊接

47、材料的场所应具备合适的烘干、保温设施，及清理手段。烘干、保 温设施应有可靠的温度控制、时间控制及显示装置。仪器仪表应经过计量检定。9.2.2 焊接材料在烘干及保温时应严格按有关技术要求执行。焊接材料在烘干时应排放合理、有利于均匀受热及潮气排除。堆高不超过70mm。烘干焊条时应注意防止焊条因骤冷骤热而导致药皮开裂或脱落。9.2.3 不同类型的焊接材料应分别烘干，避免混杂。9.2.4 焊接材料制造厂对有烘干要求的焊接材料，应提供明确的烘干条件。焊接材料的烘 干规范可参照焊接材料说明书的要求确定。9.2 Drying, heat insulation and cleaning9.2.1 The si

48、te for drying and cleaning welding materials shall have adequate drying and heat insulating facilities and cleaning methods. Drying and heat insulating installations shall have reliable temperature control, time control and indication devices. Instruments shall be measured and calibrated.9.2.2 Dryin

49、g and heat insulation of welding materials shall be done in strict accordance with relevant technical requirements.At the time of drying, welding materials shall be so reasonably placed tofacilitate even heating and moisture elimination. The height of stack does not exceed 70mm.During the drying of

50、welding electrodes, great care shall taken to prevent any crack in or shedding of electrode coating due to shock cooling and heating.9.2.3 Welding materials of different types shall be dried separately.9.2.4 If the manufacturer of a particular welding material has special dryingrequirements, it shal

51、l specify such requirements. Drying specifications for welding materials maybe determined according to product specifications of welding materials.9.2.5 烘干后的焊接材料应在规定的温度范围内保存，以备使用。9.2.6 焊接材料管理员对焊接材料的烘干、保温、发放及回收应作详细记录，达到焊接材料使用的可追溯性。9.2.7 焊丝表面必须光滑、整洁，无油、锈及污物附着。9.2.8 真空包装焊接材料采用真空包装， 按照焊接材料制造商技术规格书的规定， 允

52、许不进行焙烘的焊接材料， 可直接使用， 但必须在 4 小时内用完， 或严格按照焊接材料制造商技术规格书的规定发放 和使用。如果超过保存期，或发现真空包装破损，禁止使用。9.2.5 After drying, welding materials shall be kept within a specified temperature range.9.2.6 Welding materials management clerk shall record in detail the drying, heatinsulation, distribution and recovery of weldin

53、g materials to ensure the traceability of welding materials usage.9.2.7 The surface of welding wire must be smooth, tidy and free of oil, rust or filth.9.2.8 Welding materials with vacuum packingIf vacuum packing is adopted, welding materials that are allowed not to bedried according to technical speci