锡炉预防保养操作指示(精装版)

1、 作业指导书 Work Instruction编号Ref NOPage: 1 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用All工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、r

2、ag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating Content1. PURPOSE 目的:Bring up operation indicate that soldering prevent maintenance operation, protect soldering maintenance work from correct implement.对锡炉预防保养提出操作指示,保障锡炉保养工作正确执行.2. SCOPE范围:This procedure is ap

3、plicable for all wave soldering machine for Flextronics (XiXiang) Co.Ltd.此指示适用于所有.有限公司生产在线使用的波峰焊锡炉3.DEFINITION定義:A- The part of needing to replace 检查后需更换的配件B- The part of needing to replace after checking定期需更换的配件 4. REFERENCE參考文件:Wave soldering operation specification波峰焊锡炉操作说明书.5.RESPONSIBILITY职责:Re

4、quest soldering technician to prevent maintenance according to operation indicate.要求锡炉技术员按操作指示对锡炉进行预防保养. 6.PROCEDURE程序:6.1. Set up soldering prevent maintenance operation procedure.建立锡炉预防保养操作程序.6.1.1. Daily maintenance subject 日保养工作. Clean the soldering dross of the wave nozzle and soldering

5、both, and ensure the solder level is between the high mark and the low mark on the solder pot. Otherwise, add solder bar and record the result into PSTX-PCME-WI-056 enclosed form 01 (01) page2 in time. 控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process P

6、arameterN/AN/AN/AN/A安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。 Company Restricted 作业指导书 Work Instruction编号Ref NOPage: 2 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用Al

7、l工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating Content清洁波峰喷嘴锡渣,并检查锡位是否在指示刻度范围之内，否则应及时添加锡条

8、，并将结果记录于表格PSTX-PCME-WI-056附表01（01）第二页上 (次/2H) 。. Clean the soldering dross of the solder pump and soldering both清洁锡泵及锡槽锡渣.(次/4H). Clean sprayer of the spray nozzle and crystal thing.清洁喷雾器喷嘴上的结晶物。(次/2H). Clean the sensor at come in and go out清洁出入口及传感器.(次/1D). Clean the bru

9、sh of cleaning finger 清洁洗手指毛刷.(次/1D). Clean the limit solder quantity sensor清洁锡温感应器.(次/1D). Clean the transport track and the finger清洁运输链铝轨及手指.(次/1D). Clean sundries of the pre-heat zone清洁预热箱杂物.(次/1D). Clean the solder dross of the surrounding solder port清洁锡缸周围的锡渣(次/1D).6

10、.1.1.10. Clean the cooling and exhaust fan清洁冷却及排气风扇(次/2D).1. Grease chain conveyor ring润滑运输链传送机啤铃. (次/2D).2. Clean the exhaust filter net of the spray清洁喷雾排气滤网. (次/2D).3. Clean the box of depose soldering 清洁托盘内废锡渣物.控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequenc

11、y品质QualityN/AN/AN/AN/A工艺Process ParameterN/AN/AN/AN/A安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。 Company Restricted 作业指导书 Work Instruction编号Ref NOPage: 3 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2

12、签名Signature日期 Date型号Model所有型号通用All工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating Content6.

13、1.1.14. Solder pot maintenance and circumstances restoring锡炉内外部清洁整理及周边环境复原(次/1D).6.1.2. Weekly maintenance subject周保养工作内容:. Clean flow wave back plate and adjust height清洁回流波后挡板及调整高度.. Clean the apparatus of flux spraying.清洁松香喷雾器组件.. Clean/dismount the sprinkle-nozzle清洁/拆開喷雾喷嘴6.1

14、.2.4. Clean finger and change清洁手指及更换新品(A). . Clean the viewing windows illumination inside清洁机器内部照明灯. Clean oxides of chip wave and bearing.清洁喷射波錫泵及锡槽氧化物.. Clean mesh and the bottom of the preheat zone.清洁预热箱底盘及网孔. Solder' pot maintenance and circumstances restoring锡炉内外

15、部清洁整理及周边环境复原.. Test the lathe & adjust it and record it.試車、調整并记录.6.1.3. Monthly maintenance subject月保养工作内容:. Clean oxides of main wave.清洁主流波錫泵及锡槽氧化物.控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process ParameterN/AN/AN/AN/A安全作业要点Safety Co

16、ntrol Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。) Company Restricted 作业指导书 Work Instruction编号Ref NOPSTX-PCME-WI-056Page: 4 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用All工序名称Process锡炉预防保养

17、操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating Content. Clean the dirty things of pre-heater and tes

18、t the pre-heat tube.清洁预热区杂物并检查发热管 (A). Clean finger cleaner and bath replace brush.清洁手指清洗器溶剂槽及更换毛刷.(B). Clean and change every windpipe 清洁和更换各抽风管道(B). Add Lubricate for all bearings. 给所有轴承加润滑脂. Solder' pot maintenance and circumstances restoring锡炉内外部清洁整理及周边环境复原.6.1.3.

19、7. Test the lathe & adjust it.试车、调整.6.1.4. Quarterly maintenance subject季度保养工作内容:. Clean radiator fan and check electric controller.清洁散热风扇及检查电气控制箱.. Replace foaming pipe and windpipe.更换喷雾器气管.(B). Check conveyer width and incline angle can be freely adjusted. 检查导轨升降系统和调宽系统6.1

20、.4.4. Check bath in/out, up/down adopt motor drive system.检查锡炉进出及升降系统 . Wave soldering inside maintenance and circumstances restoring锡炉内外部清洁及周边环境复原.. Test the lathe & adjust it.试车及调整.控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process Pa

21、rameterN/AN/AN/AN/A安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。SOP 4-1 FORMI (00) Company Restricted 作业指导书 Work Instruction编号Ref NOPage: 5 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Da

22、te型号Model所有型号通用All工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating Content6.1.5. Half a year

23、 maintenance subject半年保养工作内容:. Examine heater connection in solder bath.检查锡炉内的发热管连线(B).. Replace bearing of solder pump.更换锡泵的轴承(B). Examine heater connection in preheating box.检查预加热箱内的发热管连线. Cleaning finger chain drive and motor maintenance.清洁手指运输链驱动器及马达保养.. Cleani

24、ng Finger pump.清洁手指泵.. Cleaning sirocco motor and maintenance.清洁热风马达及保养.. Wave soldering inside maintenance and circumstances restoring.锡炉内部清洁整理及周边环境复原.. Test the lathe and adjust it試車及調整.6.1.6. Yearly maintenance subject年保养工作内容:. Replace temperature control pin of solder

25、 bath.更换锡槽的锡温控制针.(B). Replace preheated heat.更换预热棒.(B). Replace heat of solder pot.更换锡缸发热棒.(B)控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process ParameterN/AN/AN/AN/A安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保

26、护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。 Company Restricted 作业指导书 Work Instruction编号Ref NOPSTX-PCME-WI-056Page: 6 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用All工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎

27、布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating Content. Complete checking module inlet of controller.检查电气控制箱内所有电控组件.. Solder' pot maintenance and cir

28、cumstances restoring锡炉内外部清洁整理及周边环境复原.. Test the lathe and adjust it試車及調整.7. Wave Solder Finger PM Instruction/波峰链爪保养方法指示7.1. Fingers must be repaired/changed under below conditions.在以下的情况需要维修和更换链爪(1) The fixing part of the finger is distortion or worn out.链爪的固定位发生变形,或磨损.(2) The feet of the fi

29、ngers are distortion or broken (refer to picture 1 to picture 5). 链爪的两个脚变形或者损坏(参考图1图5)。 Normal/ 正常 Picture 1/图1 Picture 2/图2 Picture 3/图3 控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process ParameterN/AN/AN/AN/A安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时

30、注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。 Company Restricted 作业指导书 Work Instruction编号Ref NOPage: 7 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用All工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instructi

31、on原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating ContentPicture 4/ 图4 Picture 5/ 图57.2. Details refer to machine operation instruction详细保养方法参照设备操作说明书. 8.Ma

32、intaining Notices 保养注意事项 8.1. Maintaining machines only when the convey belt was shutting down将机器的传带关掉后才能对机器进行保养. 8.2.If the machine which need to be maintained is near to Solder Oven, air ventilated equipment should be installed before maintaining, so that the gases contains solder which brought ou

33、t by the process ofmaintaining can be taken away.保养前, 在机器靠近锡炉附近的地方应要安装抽风棚, 将保养时产生大量的含锡气体排走. 8.3. Only the qualified employees can maintain machines.只有受过培训的人员才能进行保养. 8.4. Maintaining operators must wear prevented-heat gloves, goggles and highly effective gauze mask while maintaining machines.保养时, 保养人

34、员一定要戴上防热手套, 护目镜, 高效过虑口罩. 8.5.During the maintaining, solder residue and other chemicals should be classified and transported to the specified area to get dispose. 在保养过程中, 将锡渣及其它化学品做好分类, 并送到公司专门的地方进行统一处理.控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process

35、ParameterN/AN/AN/AN/A安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。 Company Restricted 作业指导书 Work Instruction编号Ref NOPage: 8 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用A

36、ll工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating Content 9. RECORD记录:Record Description記录描

37、述Maintenance by維護職任Retentions Time(Min)至少保存期限Obsolete Disposition過期處理PSTX-PCME-WI-056附表01（02） Wave soldering daily maintenance record 錫爐每日保養記录表Equipment Engineering /設備工程部1 year / 1年Shredding/撕碎處理PSTX-PCME-WI-056附表02（02） Wave soldering weekly maintenance record 錫爐每周保養記录表Equipment Engineering /設備工程部1

38、 year / 1年Shredding/撕碎處理PSTX-PCME-WI-056附表03（01） Wave soldering monthly maintenance record 錫爐每月保養記录表Equipment Engineering /設備工程部1 year / 1年Shredding/撕碎處理PSTX-PCME-WI-056附表04（01） Wave soldering quarterly maintenance record 錫爐每季度保養記录表Equipment Engineering /設備工程部1 year / 1年Shredding/撕碎處理PSTX-PCME-WI-05

39、6附表05（01） Wave soldering half a year maintenance record 錫爐每半年保養記录表Equipment Engineering /設備工程部1 year / 1年Shredding/撕碎處理PSTX-PCME-WI-056附表06（01） Wave soldering yearly maintenance record 錫爐每年保養記录表Equipment Engineering /設備工程部1 year / 1年Shredding/撕碎處理10. FLOWCHART 流程图: N/A控制项目Control PointN/A项目Item规格Spe

40、c控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process ParameterN/AN/AN/AN/A安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。 Company Restricted 作业指导书 Work Instruction编号Ref NOPage: 9 of 15现时变更版次Current Revisi

41、onN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用All工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room t

42、emperature作业内容 Operating Content 11. ATTACHMENT 附件: 控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process ParameterN/AN/AN/AN/A安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。

43、 Company Restricted 作业指导书 Work Instruction编号Ref NOPage: 10 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用All工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、

44、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating Content 控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process ParameterN/AN/AN/AN/A安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外

45、，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。 Company Restricted 作业指导书 Work Instruction编号Ref NOPage: 11 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用All工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机

46、油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Operating Content 控制项目Control PointN/A项目Item规格Spec控制方法Method本工程检查频率Process Frequency品质QualityN/AN/AN/AN/A工艺Process ParameterN/AN/AN/AN/A

47、安全作业要点Safety Control Point保养时要切断电源，留意不要烫伤。同时注意酒精等易燃物品离开锡缸，预热区三米以外，以防火灾。环境保护要点EnvironmentControl Point废抹布、废松香水渣、废锡渣按环保指引投放到相应的垃圾桶内。 Company Restricted 作业指导书 Work Instruction编号Ref NOPage: 12 of 15现时变更版次Current RevisionN/A发行Issued确认Checked批准 Approved2签名Signature日期 Date型号Model所有型号通用All工序名称Process锡炉预防保养操作指示 Wave solder machine maintenance instruction原材料Material碎布、酒精、机油、黄油 rag、alcohol、lube、butter设备,工具,仪器Equipment,Tooling, Devices风枪、抹布、螺丝刀、除锈剂 fan gun、rag、screwdriver、the liquid of cleaning rust作业条件Condition室温 room temperature作业内容 Opera