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1、Service Bulletin523-0808327-001000NAVIGATIONWMA-701X ANTENNA PEDESTAL(CPN 622-5135-001/002/003/004/011/012/101/102/113/123/201/202/203/211/212/801/802/803)WMA-702X ANTENNA PEDESTAL(CPN 622-5136-001/002/003/011/012/201/202/203/211/212/801/802/803)X-Band Subassembly Mount A8 (CPN 642-6135-006/007/008/
2、009/010/011/012/013/014) X-Band Subassembly Mount A8 (CPN 634-2113-003)X-Band Subassembly Mount A8 (CPN 676-3488-001/002)SERVICE BULLETIN 28POTENTIAL PREMATURE BEARING FAILURE REPLACEMENT (CPN 309-1309-040)TRANSMITTAL INFORMATION SUMMARYSummaryThis is the original issue of SB 28 for the WMA-701X/702
3、X Antenna Pedestal.Service Bulletin Revision History© Copyright, 2006, Inc.,WMA-701X/702X-34-28Page 1 of 11Oct 6/06REVISIONDATE OF RELEASEInitial ReleaseOctober 6, 2006Service BulletinTHIS PAGE INTENTIONALLY LEFT BLANK.Oct 6/06WMA-701X/702X-34-28Page 2Service Bulletin1.Planning InformationA.Eff
4、ectivityThe modification procedure described in this service bulletin is applicable to WMA-701X/702X Antenna Pedestal units listed below.NOTE: The modification contained in this service bulletin is strictly applicable to the status(es) listed and not applicable to additional status(es) within the eq
5、uipment type or additional status(es) within the equipment family.B.Concurrent Requirements None required.ReasonC.(1)Condition Modification AffectsPotential premature failure of scan and elevation axis bearing, CPN 309-1309-040.(2)Extent Condition EncounteredAny status listed in section 1.A of this
6、service bulletin may experience this condition.(3)Scope of ModificationThis modification is a permanent change.(4)Expected Benefit of ModificationEliminate potential premature failures of the scan and elevation axis bearings (CPN 309-1309-040).D.DescriptionThis change replaces the scan and elevation
7、 axis bearings (CPN 309-1309-040) with new bearings (CPN 309-1309-050). Shims (CPN 629-7820-001/002/003/004) will be added as required to load the bearings properly. RTV adhesive is removed from waveguide side shims.Oct 6/06WMA-701X/702X-34-28Page 3UNITCOLLINS PART NUMBERAPPLICABLE TO SERIAL NUMBERS
8、PRODUCTION INSTALLED SERIAL NUMBERSWMA-701X622-5135-001/002/003/004/011/012/101/102/113/123/201/202/203/211/212/801/802/80316G0FW and Below16G0FY and AboveWMA-702X622-5136-001/002/003/011/012/201/202/203/211/212/801/802/80316G0FW and Below16G0FY and AboveService BulletinE.ComplianceHighly recommende
9、d. ApprovalWMA-701X (CPN 622-5135-001/002/003/011/012/101/102/123/201/202/203/211/212/801/802/803) conform to FAA TSO C63b Class 7.At the time of this Service Bulletin, the WMA-701X (CPN 622-5135-004/113) are not FAA TSO or FAA PMA approved.WMA-702X (CPN 622-5136-001/002/003/011/012/201/202/203/211/
10、212/801/802/803)conform to FAA TSO C63b Class 7. LaborEstimated: 4.0 labor hours for installation and testing. Weight and BalanceNot affected. Electrical Load Data Not affected.Software Accomplishment Summary Not applicable.ReferencesWMA-701X/702X Antenna Pedestal and WFA-701X Antenna Flat Plate Com
11、ponent Maintenance Manual with Illustrated Parts Catalog (repair manual CPN 523-0769563).WMA-701X/702X Antenna Pedestal and WFA-701X Antenna Flat Plate Component Maintenance Manual with Illustrated Parts Catalog (CPN 523-0780941).Collins Avionics Standard Shop Practices Instruction Book (CPN 523-076
12、8039).All Avionics Service Information Letter 3-93, titled "Non-Procurable Equipment Cleaning Solutions."Unit ATE Test Software is not affected. Other Publications AffectedThe next full revision to the above referenced component maintenance manual (repair manual) will include the informati
13、on contained in this service bulletin.F.G.H.I.J.K.L.Oct 6/06WMA-701X/702X-34-28Page 4Service Bulletin2.Material InformationA.Cost and AvailabilityThe charge to install this service bulletin will be labor and material as quoted by the installing service agency.The modification materials (described in
14、 paragraph 2.B) may be obtained from:, Inc.Customer Response Center, M/S 133-100400 Collins Road NE Cedar Rapids, IA 52498-0001TELEPHONE: 1.888.265.5467INTERNATIONAL: 1.319.265.5467FAX NO. 1.319.295.4941: Orders must include quty, Collins part number, and reference WMA-701X/702X ServiceB
15、ulletin 28. Parts are available for shipment within 30 days after receipt of order.Warranty claims will be accepted from repair authorizeddealers for units inor out of warranty, covering the cost of materials and 4.0 labor-hours. Units must have the service bulletin installation completed prior to J
16、une 1, 2008, to qualify for reimbursement.B.Material RequiredUse the following materials to modify one WMA-701X/702X.Oct 6/06WMA-701X/702X-34-28Page 5COLLINS PART NUMBERQTYDESCRIPTION309-1309-0504Bearing629-7820-001ARShim, 0.002”629-7820-002ARShim, 0.005”629-7820-003ARShim, 0.010”629-7820-004ARShim,
17、 0.020”629-7820-006ARShim, 0.005"634-3980-002ARShim, Special280-3778-050ARModification ChartRefer toServices, Service Catalog (CPN 523-0766075) for current list prices. Prices are subject to change without notice.Service BulletinC.Special Equipment or Tooling RequiredNone required.Oct 6/06WMA-7
18、01X/702X-34-28Page 6Service Bulletin3.Accomplishment InstructionsA.Modification ProcedureCAUTION: THIS EQUIPMENT CONTAINS ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) COMPONENTS THAT CAN BE DAMAGED BY STATIC VOLTAGES PRESENT IN MOST REPAIR FACILITIES.NOTE: Fored repair/cleaning instructions, refer to Co
19、llins Avionics Standard ShopPractices Instruction Book.(1)Refer to the disassembly instructions in the Disassembly section of the referenced component maintenance manual (repair manual). Disassemble the unit as required to remove elevation axis and scan axis out of the X-band Subassembly Mount.(2)Re
20、fer to figure 1. Disassemble the elevation axis as necessary to remove and discard the two bearings that the axis rotates on.(3)Install two new bearings (CPN 309-1309-050) in place of the removed bearings.(4)Remove RTV adhesive (if applicable) from waveguide side shims.(5)Refer to the assembly instr
21、uctions in the Assembly section of the referenced component maintenance manual (repair manual). Assemble the elevation axis to be placed back in the X-band Subassembly Mount.NOTE: If shims become damaged from the removal of the bearings, replace them as required with the proper replacement shim. A n
22、ew shim (CPN 634-3980-002 or CPN 629-7820-002) may be required.(a) Additional or different shims may be needed to properly load the axis, use shims (CPN 629-7820-001/002/003/004/006) as necessary to achieve correct loading.(6)Refer to figure 2. Disassemble the scan axis as necessary to remove and di
23、scard the two bearings (CPN 309-1309-040) that the axis rotates on.(7)Install two new bearings (CPN 309-1309-050) in place of the removed bearings.(8)Remove RTV adhesive (if applicable) from waveguide side shims.(9)Refer to the assembly instructions in the Assembly section of the referenced componen
24、t maintenance manual (repair manual). Assemble the scan axis to be placed back in the X-band Subassembly Mount.NOTE: If shims become damaged from the removal of the bearings, replace them as required with the proper replacement shim.Oct 6/06WMA-701X/702X-34-28Page 7Service Bulletin(a)Additional or d
25、ifferent shims may be needed to properly load the axis, use shims (CPN 629-7820-001/002/003/004/006) as necessary to achieve correct loading(b) After eliminating the end play on the scan shaft, preload the scan shaft using a 0.010” shim (CPN 629-7820-003) instead of the shim indicated in the assembl
26、y instructions in the component maintenance manual.(10)Refer to the assembly instruction in the Assembly section of the referenced component maintenance manual (repair manual). Assemble the X-band Subassembly Mount.(11)Refer to figure 3. If X-band Subassembly Mount has SB Mod sticker(CPN 280-3778-050), using permanent ink mark out “SB 28” in the next available empty square, then go to step 3.A.(12). If the X-Band Subassembly does not have a SB Mod sticker, using the mod label (CPN 280-3778-050) cut out “MOD” and 10 squares below that and install approximate
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