终版tmt株洲废气撬块交工

1、TMT 天然气撬块TMT Natural Gas SKID交工资料Mechanical CompletionDocuments()普灿沧海环保PCC Environmental Equipment() Co.,.上海德凯工业技术Shanghai Dekai Industry Technology Inc.目录 Content一、机械部分Mechanical Part11.1 主材证明Main Materials. 21.2 手阀合格证 Manual Valves Certification101.3试验报告Pressure Test Report281.4 泄露试验报告Leak Test Re

2、port301.5 无损检测报告 NDE Report321.6 仪表点位测试报告I/O Test Report42二、仪表部分InstrumentsPart452.1 MAXON 切断阀MAXON Blocking Valve462.2 Fisher 自力式调节阀FISHER Regulator992.3 E+H 流量计E+H Flow Element / Transmitter1342.4 Ashcroft开关ASHCROFT Pressure Switch1672.5 ASCO 电磁阀ASCO Solenoid Valve1722.62.7调节阀 SANControl Valve180表

3、BRIGHTY Pressure gage195一、机械部分Mechanical Part第 1 页，共 196 页1.1 主材证明Main Materials第 2 页，共 196 页第 3 页，共 196 页第 4 页，共 196 页第 5 页，共 196 页第 6 页，共 196 页第 7 页，共 196 页第 8 页，共 196 页第 9 页，共 196 页1.2 手阀合格证Manual Valves Certification第 10 页，共 196 页第 11 页，共 196 页第 12 页，共 196 页第 13 页，共 196 页第 14 页，共 196 页第 15 页，共 1

4、96 页第 16 页，共 196 页第 17 页，共 196 页第 18 页，共 196 页第 19 页，共 196 页第 20 页，共 196 页第 21 页，共 196 页第 22 页，共 196 页第 23 页，共 196 页第 24 页，共 196 页第 25 页，共 196 页第 26 页，共 196 页第 27 页，共 196 页1.3试验报告Pressure Test Report第 28 页，共 196 页第 29 页，共 196 页1.4 泄露试验报告Leak Test Report第 30 页，共 196 页第 31 页，共 196 页1.5 无损检测报告NDE Repor

5、t第 32 页，共196 页第 33 页，共 196 页第 34 页，共 196 页第 35 页，共 196 页第 36 页，共 196 页第 37 页，共 196 页第 38 页，共 196 页第 39 页，共 196 页第 40 页，共 196 页第 41 页，共 196 页1.6 仪表点位测试报告I/O Test Report第 42 页，共 196 页第 43 页，共 196 页第 44 页，共 196 页二、仪表部分Instruments Part第 45 页，共 196 页2.1 MAXON 切断阀MAXON Blocking Valve第 46 页，共 196 页MAXON Se

6、ries 8000Pneumatic Shut-off ValvesTechnical Catalog第 47 页，共 196 页SERIES 8000 PNEUMATIC SHUT-OFF VALVESPRODUCT OVERVIEWPneumatically actuated valves with powerful closing spring for reliable operationCompact design with integral solenoid, quick exhaust and position switches that protect components, s

7、implify pi space requirementsFactory Mutual, CSA, CE, IECEx, INMETRO and KTL (KC mark) approved safety shut-off and vent valvesHazardous Location approved: Intrinsically Safe and Non-Incendive constructions available Full assessment to IEC 61508 as SIL 3 capableand minimizeLarge top mounted 360-degr

8、ee open-shut visual position indicator, configurable in red/green or yellow/black color schemesCast iron, carbon steel, low temperature carbon steel and stainless steel body assemblies with internal trim options to handle general purpose or corrosive gases; oxygen compatibility, NACE compliance, and

9、 fire safe conformance to API 6FAAmbient temperature ranges of -58°F (-50°C) to 140°F (60°C); Gas temperature range of -58°F (-50°C) to 212°F (100°C) Actuator assemblies are field-replaceable and available in 120VAC 50/60 Hz, 240VAC 50/60 Hz, and 24VDC (with l

10、ow power option), rated for NEMA 4, NEMA 4X and IP65Unique bonnet design eliminates packing adjustments, reducing maintenance and minimizing drag on closingSeries 8000 Valves meet Fluid Control Institute (FCI) 70-2 control valve standard for Class VI seat leakageOption available to utilize customer-

11、d, externally mounted solenoids. When used in hazardous locations, the component mustbe rated for the Class and Division of the hazardous area.FEATURES & BENEFITSMAXON Series 8000 Pneumatic Safety Shut-off Valves combine a unique space-saving design with a maintenance-bonnet seal and a replaceab

12、le actuator for easy installation and smooth, trouble- operation.The valve's quick exhaust and powerful closing spring provide valve closure in less than ocond and reliable, long-life operation.Series 8000 Valve's compact design simplifies pi design and minimizes space requirements.The field

13、-replaceable actuator provides easier maintenance and reduced downtime. The actuator can also be rotated around the valve body in 90° increments to fit your specific application requirements.A unique bonnet design eliminates packing adjustments for reduced maintenance and minimized drag on clos

14、ing.The large top-mounted open-shut indicator is visible from all angles for easy proof of valve position. SIL 3 capable design provides easy design for safety instrumented systems in the IEC 61508 and 61511 process. FM, CSA and CE approvals for use as a fuel safety shut-off valve making easy integr

15、ation with worldwide certifications.MAXON offers MAXON PSCheck partial stroke test technology designed especially for Series 8000 valves, to minimize probability of failure on demand by testing valve function without line shutdown. The combination of MAXON PSCheck and SIL 3 capable Series 8000 valve

16、s will help ensure safe, reliable operation of your process.第48页，共 196 页SERIES 8000 PNEUMATIC SHUT-OFF VALVESBody stylesNormally-d shut-off valves use instrument air to open quickly. Removal of electrical signalallows release of control air through solenoid and quick exhaust valve allowing the power

17、fulclosing spring in the Series 8000 Valve tothe valve in less than ocond. Optionalspeed control set available for slower opening adjustment.Series 8011, 8012 & 8013 require 2.8-6.9 bar instrument air Series 8111, 8112 & 8113 require 4.5-6.9 bar instrument airNormally-open vent valves use in

18、strument air toquickly. Removal of electrical signalallows release of control air through solenoid and quick exhaust valve allowing the Series 8000 Valve to open in less than ocond. Optional speed control set available for slower closing adjustment.Series 8021, 8022 & 8023 require 3.1-6.9 bar in

19、strument air Series 8121, 8122 & 8123 require 4.8-6.9 bar instrument airValve body material and trim selectionsCast iron, carbon steel and stainless steel body assemblies feature metal-to-metal seating that meets the FCI 70-2 control valve standard for Class VI seat leakage. Various trim options

20、 are available depending on the fuel gas used in your application. Industrial strength trim options are available with a stainless steel seat and disc and PEEK follower for corrosive fuels that may contain traces of H2S and/or CO2 which meet NACE MR0175 requirements. Contact MAXON with your specific

21、 applications.Valve bodies are available in your choice of thed, flanged, and socket-welded connections. Bodies are currently available in 3/4” (DN20) through 8” (DIN200) sizes. MAXON valve bodies are designed in accordance with many ASME/ANSI piand valve standards. While no one ASME/ANSI specificat

22、ion covers our valve line in itirety, our valve pipe connections comply with the applicable standard(s) listed below.NPT thed connections (end connections, test connections)ASME/ANSI B.1.20.2 ASME/ANSI B.16.1 ASME/ANSI B.16.4 ASME/ANSI B.16.5 ASME/ANSI B.16.10 MSS SP-6ASME/ANSI B16.34Cast iron valve

23、 flanged ends (125# Class end connections)Cast iron valve thed connections (end connections)Steel & stainless steel valve flanged ends (Class 150# ends) Face-to-face and end-to-end dimensionsFlanged facingsValve body wall thickness第 49 页，共 196 页SERIES 8000 PNEUMATIC SHUT-OFF VALVESFire safe valv

24、esFire safe valves are offered with carbon steel and stainless steel body and bonnet materials. Fire safe trim options feature a stainless steel seat, disc and follower, preserving the high quality MAXON metal-to-metal seating and providing tight shut-off according to FCI 70-2 seat leakage requireme

25、nts. A fire safe trim option is also available for those applications which necessitate NACE MR0175 compliance. All fire safe trims include graphite packing which provides a redundant seal to prevent leakage in case of a fire. The graphite packing used in fire safe trims is maintenance-and requires

26、no adjustment, allowing for the long life and reliability inherent to MAXON valves. MAXON fire safe design is validatedAPI 6FA requirements.231)2)3)4)5)6)O-rings Retaining ring Packing washerGraphoil stem ring Flat washerGraphoil body-to-bonnet ring1456Valve cycle requirementsThis is based on the st

27、andards that MAXON valves are approved to and the corresponding minimum number of cycles to be completed without failure as shown in the chart below.第 50 页，共 196 页CSA (CSA 6.5)FM (FM 7400)European (EN161)Automatic - NormallydSeries 8011, 8111, 8012, 8112, 8013, 8113100,00020,000<= 1” 200,000<=

28、 3” 100,000<= 8” 50,000Vent ValvesSeries 8021, 8121, 8022, 8122, 8023, 8123No special requirementsNo special requirementsNo special requirementsSERIES 8000 PNEUMATIC SHUT-OFF VALVESAGENCY APPROVALS AND CERTIFICATIONS) * + " . - - ! " , - , /0 ; # $ % & & (F A . G / # $ % & &

29、amp; (F # $ % & 9& (F ! " # $ % & '& () * + , + " - , . /0 1 2 # $ % & & ()'* 3- + . - " 4 +5 6 7 " + +5 28 9 5 9 5 9 5 9 $ $ . 7 7 $ ' 5 ' + '9 + + ) * 3- + . - " 4 +5 6 7 " + +5 28 9 '5 9 '5 9 '5 9 ' $ $ . 7

30、7 $ ' 5 ' + '9 + + 第 51 页，共 196 页 + , -+ , " # ! " # ! " # ! " # $! % ' ' '9 :5 # $ 5 ; < #5 1 :5 # $ 5 ; ;5 1 :5 # $ 5 1 6 : 1 1 = 4 > ; : ' ' '9 :5 # $ 5 ; < #5 1 :5 # $ 5 ; ;5 1 :5 # $ 5 1 6 : 1 1 = 4 > : $! % , '&'.

31、& 4 4 6 : 1 1 = 4 > ? ; : 6 : 1 ' ? # ; ' 2 4 4 6 : 1 1 = 4 ? > ? : 6 : 1 ? 1 = 4 ? > ? ; ' 2& % ' 4 4 :5 # $ 5 ; < #5 1 :5 # $ 5 ; ;5 1 :5 # $ 5 1 6 : 1 1 = %. - + + +(% $ ( 6 : 1 1 = %. - : +(% $ ( 4 4 :5 # $ 5 ; < #5 1 :5 # $ 5 ; ;5 1 :5 # $ 5 1 6 : 1 1 = %

32、$ ( ' % ' A&BA0 5 ;C : 0 9 ' A&BA0 5 ;C : 0 9 ' A&BA0 5 ;C : 0 9 ' % /0 1 * 2 4 4 4 ' '4 ' '4 : ; 6 : 1 1 =4 > : : # 6 # : 1 D 1 =4 > D 1 2 ' '& % 4 9 4 9 4 9 +&&- 3 < 1 <C : 4 4 4' 6 : 1 ; %4 ? E 1 E > ? ( 6 : 1

33、' ? # : < 1 <C : 4 < 1 <C : 4 4' 6 : 1 ; %4 ? E 1 E > ? ( 6 : 1 ' ? # : ()* " 4' , 7 , " 7" + A 6 : 1 &1 6 : 1 ' ? : %4 ? E 1 E > ?( " 4' , 7 , " 7" + A 6 : 1 %4 ? E 1 E > ? (% % & SERIES 8000 PNEUMATIC SHUT-OFF VALVE

34、SVALVE MNUMBER DESCRIPTIONEvery MAXON Series 8000 Valve can be accurately identified by the mnumber shown on the valve nameplate. The example belowshows a typical Series 8000 Valve mnumber, along with the available choices for each item represented in the mnumber. Thefirst five choices determine the

35、 valves configured item number. Valve body and actuator options are identified by the next nine characters in the mnumber. Options and accessories are listed on the next page.Valve Size075 3/4” (DN 20)100 1” (DN 25)125 1-1/4” (DN 32)150 1-1/2” (DN 40)200 2” (DN 50)250 2-1/2” (DN 65)300 3” (DN 80)400

36、 4” (DN 100)600 6” (DN 150)800 8” (DN 200)Flow CapacityS StandardC CP Body ConstructionOperating Pressure Rating80 Pneumatic Standard Pressure 81 Pneumatic High PressureNormal Position1 Normally-d Shut-Off Valve 2 Normally-Open Vent ValveArea Classification1 General Purpose2 Non-incendive, Class I,

37、II and III Division 23 Intrinsically Safe, Class I, II and III Division 1 (and ATEX Zone 1/21 when ordered with the ATEX IS solenoid) 14 Valve Body OnlyBody ConnectionA NPTB ANSI Flanged (ISO 7005 PN 20) C ISO 7-1 ThedD DIN PN 16 FlangedE Socket Welded NippleF Socket Welded Nipple w/Class 150 Flange

38、 (ISO 7005 PN 20)G Socket Welded Nipple w/Class 300 Flange (ISO 7005 PN 50)H EN1092-1 PN16 (ISO 7005-1 PN16)J ANSI Class 300 Flange (ISO 7005 PN 50)* - Actuator OnlyBody Seals A Buna-N B VitonC Ethylene Propylene 2 F OmniflexX Special* - Actuator OnlyBody Material1 Cast Iron2 Carbon Steel 5 Stainles

39、s Steel6 Low Temp Carbon Steel X Special* - Actuator OnlyPrimary Voltage A 120VAC 50Hz B 120VAC 60Hz D 240VAC 50Hz E 240VAC 60Hz G 24VDCH 24VDC IS 1J 24VDC IS-ATEX 1X SpecialZ None (customer- external mount)* - Valve Body Onlyd,Switch Option0 None1 VOS1/VCS1 - V72 VOS2/VCS2 - V73 VOS1/VCS1 - IP674 V

40、OS2/VCS2 - IP67X Special* - Valve Body OnlyEnclosure Rating A NEMA 4, IP65 B NEMA 4X, IP65X Special* - Valve Body OnlyInstruction Language0 English1 French3 German4 Portuguese5 SpanishInternal Trim Package1 Trim Package 12 Trim Package 23 Trim Package 3 (NACE)4 Trim Package 2, oxy clean 25 Trim Pack

41、age 3, oxy clean 26 Trim 2 fire safe7 Trim 3 fire safe X Special 2* - Actuator OnlyVisual Indication1 Redd/green open2 Green3 Blackd/red open d/yellow open1 50°Cum ambient temperature limit2 -17°C minimum ambient temperature limit第 52 页，共 196 页Configured Item NumberValve BodyActuatorValve

42、SizeFlow CapacityPressure RatingNormal PositionArea ClassificationBody ConnectionBody SealsBody MaterialInternal Trim PackagePrimary VoltageSwitch OptionEnclosure RatingInstruction LanguageVisual Indication300C8111-AA11-B1A11SERIES 8000 PNEUMATIC SHUT-OFF VALVESOptions and accessoriesMaterial Cert R

43、equiredN NoY YesCasting Inspection Specification0 None1 Casting per ASME B31.1 2 Casting per ASME B31.3 3 Casting per ASME B16.34 4 MSS-SP55Casting Inspection (NDE) 1 10 NoneWeld Inspection Specification0 None1 Weld per ASME B31.1 2 Weld per ASME B31.3Weld Inspection (NDE) 1 10 NoneRedundant Solenoi

44、d 20 None1 External Redundant Solenoid 2 External Redundant Manual Reset SolenoidSpeed Control0 None1 Speed Control Valve, Steel2 Speed Control Valve, Stainless Steel1 Liquid Penetrnspection (PT)2 Magnetic Particle Inspection (MT)Weld Inspection (NDE) 2 10 None1 Liquid Penetrnspection (PT)1 Liquid P

45、enetrnspection (PT)2 Magnetic Particle Inspection (MT)Pre-build Material FATN NoX SpecialFinal Verification FATN NoX Special2 Magnetic Particle Inspection (MT)4 Positive Material Identification (PMI)Casting Inspection (NDE) 2 10 None1 Liquid Penetrnspection (PT)2 Magnetic Particle Inspection (MT)4 P

46、ositive Material Identification (PMI)1Material certifications provided for valve body, bonnet, pipe nipples (when applicable) and flanges (when applicable). Material certifications for other components may be available by special request.Agency approvals and certifications apply to valve only and do

47、 not apply to optional external accessories, such as redundant solenoids.2第 53 页，共 196 页Certifications 1InspectionsAccessoriesMaterial Cert RequiredCasting Inspection SpecificationCasting Inspection (NDE) 1Casting Inspection (NDE) 2Weld Inspection SpecificationWeld Inspection (NDE) 1Weld Inspection

48、(NDE) 2Pre-build Material FATFinal Verification FATRedundant SolenoidSpeed ControlN111110NN12SERIES 8000 PNEUMATIC SHUT-OFF VALVESVALVE BODY ASSEMBLY OPTIONS & SPECIFICATIONSBody Connections:A - NPTB - ANSI Flanged (ISO 7005 PN20)C - ISO 7-1 ThedD - DIN PN16 FlangedE - Socket Welded NippleF - Socket Welded Nipple w/Class 150 Flange (ISO 7005 PN20)G - Socket Welded Nipplew/Class 300 Flange (ISO 7005 PN50)H - EN1092-1 PN16 (ISO 7005-1 PN16)J - ANSI Class 300 Flange (ISO 7005 PN50)Body Material: 1 - Cast Iron2 - Carbon Steel5 - Stainless Steel6 - Low Temp Carb