福特生产系统的使命相关知识(共59页).ppt

1、MASSLEAN CULTUREMASSLEAN CULTUREMASSLEAN CULTUREMASSLEAN CULTURE範例範例: :鑽孔鑽孔裝設凸緣裝設凸緣驅動螺絲驅動螺絲 有有2%浪費浪費60%範例範例: : 走去取零件走去取零件 等待時間等待時間 儲存零件儲存零件 運輸運輸範例範例: :拿取鑽孔機拿取鑽孔機放下扳手放下扳手挾住或鬆綁工具挾住或鬆綁工具MASSLEAN CULTUREMASSLEAN CULTUREeliminate waste, you have to be eliminate waste, you have to be able to recognize was

2、teable to recognize wasteMASSLEAN CULTUREMOVE IT OVER THERE UNTIL WE NEED IT_SUPPLEMENT D1MASSLEAN CULTUREMOVE IT OVER THERE UNTIL WE NEED IT過度加工過度加工庫存庫存移動移動矯正矯正SUPPLEMENT D2MASSLEAN CULTUREMaking more than the next process needsMASSLEAN CULTURE什麼是什麼是?InventoryInventoryInventoryInventoryMotionInvent

3、oryExtraProcessingDefectsTimeWaitingInventoryInventoryInventoryInventoryMASSLEAN CULTUREspeculative demandspeculative demandMASSLEAN CULTURERejects, rework, rerunsCorrectionMASSLEAN CULTURE MASSLEAN CULTUREOver ProcessingMASSLEAN CULTUREStandards unknown / unclear to operatorsCustomer specifications

4、 are vague or fluctuateProduct testing and re-testing occursFunctional departments have misaligned goals and poor communicationConcept that more is betterMASSLEAN CULTUREExcess movement; operator walkingMASSLEAN CULTURE動作動作Poor workstation configuration and organizationWork imbalanceVisual Factory n

5、ot implementedStandardized Work not implementedMASSLEAN CULTURELong distance or double handling of material“運輸工具運輸工具 ConveyanceMASSLEAN CULTUREMASSLEAN CULTUREMASSLEAN CULTUREWaiting for support, information, and/or materials MASSLEAN CULTUREMASSLEAN CULTUREMASSLEAN CULTUREMASSLEAN CULTUREimprovemen

6、t!improvement!MASSLEAN CULTUREMASSLEAN CULTURE精實製造精實製造Lean Manufacturing時間時間TimeBusiness as UsualLean Manufacturing時間縮短時間縮短Time (Shorter)WasteWasteMASSLEAN CULTUREFord Production SystemMASSLEAN CULTUREEnvironmentalIMMASSLEAN CULTUREEnvironmentalIM福特生產系統之要素福特生產系統之要素FPS ElementsMASSLEAN CULTUREHouse o

7、f Lean作業穩定作業穩定STABLE PROCESSES平準化生產平準化生產Leveled Production標準化作業標準化作業 StandardizedWork改善改善KaizenJITJidokaMASSLEAN CULTUREContinuous Flow SynchronousProductionMASSLEAN CULTUREEliminate WasteUse Continuous Flow Manufacturing摘錄自亨利福特的著作摘錄自亨利福特的著作今日與明日今日與明日From Today and Tomorrow by Henry FordMASSLEAN CUL

8、TURE A Work Group-based organization aligned and driven to continually improve business results by eliminating waste.FlexibleCapable, HighlyMotivated &EmpoweredPeopleExceedCustomerExpectationsQualityCostTimeMASSLEAN CULTUREthat consistently that consistently meet or exceed meet or exceed internal an

9、d internal and external customer external customer requirementsrequirementsExceedCustomerExpectationsQualityCostTimeWorldClassReliability &MaintainabilityMASSLEAN CULTUREApplication of lean manufacturing and Just-In-Time principles to provide a continuous flow of materials and products in sequence a

10、t the rate of customer demandExceedCustomerExpectationsQualityCostTimeContinuouslyFlowingMaterial &ProductsMASSLEAN CULTUREKey: The three pinion gears are linked to drive the central gear. 所有所有3 3齒輪必須有效運齒輪必須有效運轉才能達到目標轉才能達到目標 FlexibleCapable, HighlyMotivated &EmpoweredPeopleExceedCustomerExpectations

11、QualityCostTimeWorldClassReliability &MaintainabilityContinuouslyFlowingMaterial &ProductsMASSLEAN CULTURE品質品質本钱本钱時效時效超越顧客期望超越顧客期望具彈性具彈性,有能力有能力,高度被激勵高度被激勵 &授權的員工授權的員工世界級的世界級的信賴性信賴性&維護保全維護保全連貫性的連貫性的物料物料&產品產品流動流動如同合作夥伴關如同合作夥伴關係的協力廠係的協力廠(Ford產品發展系統 24個月車輛推出)產能規劃MASSLEAN CULTURE VISIONPROCESS DATA gathe

12、redCurrent State Map drawnFuture State Map drawnProcess and Flow Kaizens identifiedValue Loops Identified Actions takenFuture State Map becomes the Current State Map減少浪費重點減少浪費重點Focused elimination of WASTEMASSLEAN CULTURE MASSLEAN CULTURE ClevelandEngine #2BridgendEngineLivonia TransmissionBordeauxT

13、ransmissionMASSLEAN CULTURE檢查重點檢查重點 Plant Tour ChecklistStandardized Work防止錯誤防止錯誤Error ProofingVisual controlsPreventive maintenanceSmall lot productionWork teamsASTON MARTINMASSLEAN CULTURE MASSLEAN CULTURE為什麼要為什麼要Why Policy Deployment ?利用系統驅使持續不斷的改善利用系統驅使持續不斷的改善Utilizes the Utilizes the systems ap

14、proach for continuous systems approach for continuous improvement.improvement.使它和管理考績系統相連接使它和管理考績系統相連接Integrated with Integrated with the Performance Management System.the Performance Management System.MASSLEAN CULTUREPolicy DeploymentObjectivePolicyDeploymentObjectivePolicy DeploymentObjectivePolicy DeploymentObjectivePolicy DeploymentObjectivePolicy Dep