石膏板输送线用户手册

1、 石 膏 板 输 送 线 体 苏州东泰自动化工程有限公司用 户 使 用 手 册注意：使用设备前，请仔细阅读说明书，设备异常时请勿使用，维护时注意安全。苏州东泰自动化工程有限公司TEL:+86 51266363190苏州市东泰自动化工程有限公司29 目录List、 序言Preface.3、 安全提示safety warning.4、 操作说明Instructions for use.7 一、配电柜面板Electrical cabinet panel.7 二、按钮盒使用Button Box Use.10 三、设备工作流程 Device Work flow .22 、 故障处理Troubleshoo

2、ting.24、 附录A Appendix A.26 序言Preface感谢您使用由苏州东泰自动化工程有限公司设计制造的自动化设备,在使用前请详细阅读和理解本使用手册,不正确的操作会造成设备的运行不正常或损坏,以致人身安全等。如有疑难问题请即与我公司联系。Thank you for using the Suzhou Donai Automaton Co.,Ltd design and manufacture of automation equipment before use Please read and understand this manual, incorrect operation

3、 may cause abnormal operation of the equipment or damaged, resulting in personal safety. If difficult problems please contact me.When you need technical support, you can view the information above to contact customer service, you are welcome to call.ADDRESS：689 Taishan Road Suzhou New District P.cod

4、e:215129 TEL： +86 512 66363190 FAX：+86 512 66367870安全提示safety warning本设备是根据客户要求设计制造的自动化设备，在使用本设备的过程中，必须避免以下行为的发生，否则会造成设备的损坏，发生故障，严重时会造成停产，伤亡等严重后果。This equipment is designed and manufactured according to customer automation equipment, the use of this device in the process, must avoid the following be

5、havior occurs, otherwise it will cause damage to the equipment failure, severe cases can cause serious consequences shutdown, casualties and so on.1. 为了生产出更好的产品，请在使用前阅读并理解本设备使用手册，严格遵守操作章程，不正确的操作可能引发意外事故。1. In order to produce better products ，Before using the equipment read and understand this instr

6、uction manual, strict compliance with the operating regulations, improper operation may cause an accident.2.设备上电后为了你的生命安全，请你远离电控柜内部的带电部件。2. The device is powered on for your life safety, please stay away from live parts inside the cabinet.3.严禁未经过培训人员，或非操作人员操作本设备，请按用户手册正确的操作本设备。3. Non untrained perso

7、nnel or operator to operate the device, according to the user manual for proper operation of the device.4.在设备运行过程中，严禁遮挡设备上的光电传感器，以免造成不必要的停机和意外事故的发生。4. In the device during operation is prohibited shutter photoelectric sensor device, so as to avoid unnecessary downtime and accidents.5.严禁用金属或坚硬物品碰撞操作面

8、板的控制元件，严禁强行按动控制开关。5. Never use metal or hard objects collide control elements of the control panel, press the control switch forcibly prohibited.6.非专业人员严禁打开电柜，因为配电柜带有工业电压。6. Non-professional non-open Electrical cabinet, as with industrial voltage Distribution cabinet.7.检查与维修时必须先切断电源与气源，放掉气管中的残余气压，做好

9、安全防护措施后方可进行后续工作。7. The detector must be cut off power and air supply and maintenance, let go of the residual gas pressure in the trachea, the follow-up work can be carried out after proper safety precautions.8. 当发生异常情况时，必须查明原由并解决以后才可以继续运行设备。8. When an exception occurs, the reason must be identified

10、and resolved before they can continue to run after the device.9. 为了你的保证你的产品质量，请勿随意更改加热器的数，以及调整传感器的位置。9. In order to ensure your quality of your products, Please do not change the number of the heater, and adjust the position of the sensor.操作说明Instructions for use1、 配电柜面板操作说明Electrical cabinet panel1

11、、 电柜总空开送电后，设备电源就接通，设备的各电气部件会带电，此时电柜面板上的Power指示灯亮，所以送完总空开后，关好配电柜，防止触电事故。1、After the Electrical cabinet Total open space power transmission, power on the device is turned on, the various electrical components of the device will be charged, Electrical Power light Door，so the total while stocks open spa

12、ce, closed Distribution cabinet to prevent electric shock.2、 电源指示灯：设备送电后，配电柜门上的电源指示灯亮。2, the power indicator: When the power transmission device, the power indicator light on the switchboard door.3、 启动设备：按下系统启动按钮启动设备。设备启动后配电柜门上的operation指示灯会亮。设备启动后并没有进入运行状态，需要把手动/自动旋钮拔到自动档位设备才会进入自动运行模式。3, the boot d

13、evice: Press the Start button to start the system equipment. Operation indicator lights on the switchboard door after the device starts. After the device is up and running did not enter the state, you need to manually / automatically pull the knob to the autopilot-bit device will enter auto mode.4、

14、停止设备：按下系统停止按钮，设备就停止运行，运行指示灯熄灭,同时停止指示灯亮。4, stop the device: Press the stop button system, the device stops while operation light goes out and Stop indication light lighting.5、 设备复位：当设备出现故障时，当故障排除后可按此按钮复位设备。5, the device is reset: When the device fails, when troubleshooting push the button to reset th

15、e fails .6、 急停：紧急状况下按下急停，系统将停止运行6、Emergency stop: Activation of the emergency case of an emergency, the system will stop running .7、 手动/自动 ：系统启动后才能切换设备的运行模式。手动状态模式下，灯塔的绿灯闪烁。自动状态模式下，灯塔的绿灯常亮。7、 Manual / Auto: switching the operating mode of the device.In manual mode state, the lighthouse flashing gree

16、n. Automatic state mode, the green light lighthouse.8、 设备模式切换：打开总电源-按下系统启动按钮-把手动/自动旋钮拨到自动档位-灯塔的绿灯常亮-系统已进入自动模式-把手动/自动旋钮拨到手动档位-系统退出自动模式进入手动模式-灯塔绿灯闪烁-按下停止按钮-系统停止运行-停止运行指示灯亮8、open main power -push system start button-change manual/Auto button to Auto-Steady green-system into Auto Mode-change manual/Auto

17、 button to Manual-system into Manual-Blinking green-push system stop button-system quit operation-Stop lights is ON二、按钮盒使用Button Box Use1、1#滚筒线操作盒：急停按钮、放料/运行按钮、1#滚筒停止/启动。1、1# Roller line control box:Emergency stop button、Run/Loading、1#Roller line stop/start1) Emergency stop button:Activation of the

18、emergency case of an emergency, the system will stop running .2) Run/Loading switch button:When you load the product to the 1# Roller line, please the knob switch to load, end loading is over, the switch knob to run.3) 1#Roller line stop/start switch button:If you want to manually control the 1# Rol

19、ler line start and to stop, please put the device to switch to manual mode, stop button is stop 1# Roller line,start button is start 1# Roller line.2、2#滚筒线操作盒：急停按钮、2#滚筒线停止/启动、2#滚筒线上升/下降 2、 2# Roller line control box:Emergency stop button、2#Roller line stop/start、2#Roller line up/down1) Emergency sto

20、p button:Activation of the emergency case of an emergency, the system will stop running .2) 2#Roller line stop/start switch button:If you want to manually control the 2# Roller line start and to stop, please put the device to switch to manual mode, stop button is stop 2# Roller line,start button is

21、start 2# Roller line.3) 2#Roller line up/down switch button:If you want to manually control the 2# Roller line up and down, please put the device to switch to manual mode, up button is Lifting 2# Roller line,down button is go down 2# Roller line.3、1#皮带线操作盒：急停按钮、1#皮带线停止/启动、3、 1# Belt line control box

22、:Emergency stop button、1# Belt line stop/start1) Emergency stop button:Activation of the emergency case of an emergency, the system will stop running .2) 1# Belt line stop/start switch button:If you want to manually control the 1# Belt line start and to stop, please put the device to switch to manua

23、l mode, stop button is stop 1# Belt line,start button is start 1# Belt line.4、 机械臂移栽控制盒Transfer unit box1) Emergency stop button:Activation of the emergency case of an emergency, the system will stop running .2) Homing button:In manual mode, press the Homing button, Transfer unit back to the initial

24、 position.3) Manual/Auto switch button:if you want Manual couture Manipulators moving ,you must change switch button to Manual.4) Forward/Reverse switch button:if you want Manipulators Forward or Reverse,you can change Forward/Reverse switch button5) 1# vacuum head up/down switch button:if you want

25、lifter product ,you can change 1# vacuum head to down button is go down Manipulators,and suck product ,the and is go up lifter product .6) 1# vacuum suck/Release switch button:if you want suck product,you can change suck/Release button.7) 2# vacuum head up/down switch button:if you want lifter produ

26、ct ,you can change 2# vacuum head to down button is go down Manipulators,and suck product ,the and is go up lifter product .8) 2# vacuum suck/Release switch button:if you want suck product,you can change suck/Release button.5、3#滚筒线操作盒：急停按钮、3#滚筒线停止/启动、1#加热启动/停止、2#加热启动/上5、 3# Roller line control box:E

27、mergency stop button、3#Roller line stop/start、1# Heaters start/stop、2# Heaters start/stop1) Emergency stop button:Activation of the emergency case of an emergency, the system will stop running .2) 3#Roller line stop/start switch button:If you want to manually control the 2# Roller line start and to

28、stop, please put the device to switch to manual mode, stop button is stop 3# Roller line,start button is start 3# Roller line.3）1# Heaters start/stop switch button：If you want to heat the product ,Turn the rotary switch to start,Stop button allows the heater to stop heating .4）2# Heaters start/stop

29、switch button：If you want to heat the product ,Turn the rotary switch to start,Stop button allows the heater to stop heating.5) temperature display.2#Heaters temperature1#Heaters temperaturePrecautions: If you use a heater, for your product quality, do not arbitrarily change the heating parametersIf

30、 you use a heater, do not touch the heater away from the heating zone to ensure your safety.6、喷头移栽操作盒：急停按钮、2#皮带线停止/启动、喷头移栽右移/左移 、喷头启动/停止6、 Nozzle moving control box:Emergency stop button、2# Belt line stop/start、Nozzle moving Right/Lift、Nozzle start/stop1) Emergency stop button:Activation of the emer

31、gency case of an emergency, the system will stop running .2) 2# Belt line stop/start switch button:If you want to manually control the 2# Belt line start and to stop, please put the device to switch to manual mode, stop button is stop 2# Belt line,start button is start 2# Belt line.3) Nozzle moving

32、Right/Lift switch button:If you want to manually control the Nozzle moving Right and Lift, please put the device to switch to manual mode, Right button allows the nozzle moving to the right transplanting,Left button allows moving nozzle transplant incense left.4) Nozzle start/stop switch button:If y

33、ou want to manually control the Nozzle start and stop, please put the device to switch to manual mode, start button allows the nozzle to rotate, stop button lets stop rotating nozzle.7、3号加热器启动与停止7、3# Heaters start/stop3# Heaters start/stop:If you want to heat the product ,Turn the rotary switch to s

34、tart,Stop button allows the heater to stop heatingPrecautions: If you use a heater, for your product quality, do not arbitrarily change the heating parametersIf you use a heater, do not touch the heater away from the heating zone to ensure your safety.8、追剪移栽操作盒:回原点按钮、1#步进左移/右移、1#主气缸上/下、1#叉针上/下、1#切刀上

35、/下、急停按钮、追剪移栽左移/右移、2#主气缸上/下、2#叉针上/下、追剪开/关、2#切刀上/下、1#/2#切换8、Homing、1#Tape dispense Lift/Right、1#Tape dispense up/down、1#Needle up/down、1#knife up/down、Emergency stop、Tape dispense servo FW/RV、2#Tape dispense up/down、2#Needle up/down、 Tape ON/OFF、2#knife up/down、Tape 1#/2#1) Emergency stop button:Activ

36、ation of the emergency case of an emergency, the system will stop running .2) Homing button:In manual mode, press the Homing button, Tape dispense back to the initial position.3) 1#Tape dispense Lift/Right switch button:If you want to manually control the 1#Tape dispense lift and right, please put t

37、he device to switch to manual mode, Right button allows the 1#Tape dispense to the right ,Left button allows the 1#Tape dispense to the lift.4) 1#Tape dispense up/down switch button:If you want to manually control the 1#Tape dispense up/down, please put the device to switch to manual mode, up button

38、 is Lifting 1#Tape dispense,down button is go down 1#Tape dispense.5) 1#Needle up/down switch button:If you want to manually control the 1#Needle up/down, please put the device to switch to manual mode, up button is Lifting 1#Needle,down button is go down 1#Needle.6) 1#knife up/down switch button:If

39、 you want to manually control the 1#knife up/down, please put the device to switch to manual mode, up button is Lifting 1#knife,down button is go down 1#knife.7) Tape dispense servo FW/RV switch button:If you want to manually control the Tape dispense servo lift and right, please put the device to s

40、witch to manual mode, FW button allows the 1#Tape dispense to the right ,RV button allows the 1#Tape dispense to the lift. 8) 2#Tape dispense up/down switch button:If you want to manually control the 2#Tape dispense up/down, please put the device to switch to manual mode, up button is Lifting 2#Tape

41、 dispense,down button is go down 2#Tape dispense.9) 2#Needle up/down switch button:If you want to manually control the 2#Needle up/down, please put the device to switch to manual mode, up button is Lifting 2#Needle,down button is go down 2#Needle.10) 2#knife up/down switch button:If you want to manu

42、ally control the 2#knife up/down, please put the device to switch to manual mode, up button is Lifting 2#knife,down button is go down 2#knife.11) Tape ON/OFF switch button:If you do not use Tape mechanism, please change switch to the OFF .12) Tape 1#/2# switch button:If you do not use 1#Tape dispens

43、e, please change switch to the Tape 1# .If you do not use 2#Tape dispense, please change switch to the Tape 2# .3、 设备工作流程 Device Workflow Device Auto working Workers product into The 1# Roller lineNORun or loading button whether in run positionWait workers switch knob to runYESStart 1# and 2# Roller

44、 line NOProduct whether reaches the predetermined positionYES Lifter 2# Roller line Predetermined Lifter productNONO1# Belt whether have productswhether Manipulators is moving product YESYES Start 1# Belt lineChange switch 1# heaters or 2# heaters to start heaterWhether use heaters productYESNO Star

45、t 3# Roller line Measure speed Start 2# Belt lineSpeed compensationYESWhether to use Tape dispense movingWorkers change Tape ON/OFF button to ONTape dispense is go workingWhether there is color sensor signalYESNONOProducts continue to move Spray Products The end故障处理Troubleshooting以下一些方法可以帮助你排除使用中可能会

46、遇到的简单问题。Here are some ways to help you rule out the use of simple problems you may encounter.1、 接通总电源后，电源指示灯不亮。处理方法：检查设备进线的电压是否正常，如果电压正常，则电源指示灯故障，更换指示灯即可。1、 After the open main power transmission, power light is off.Processing Method:Check the device voltage power line is normal,if voltage power is normal,then it is the power light indicator,change power light 2、 系统刚启动后，设备蜂鸣器和灯塔红灯发出声光报警。2、处理方法：检查设备的气压是否在8MPa范围和所有的急停按钮有没有被误按下，如果有请旋转拔出急停。2、After systems operation ,the buzz and red light is ONProcessing Method: