焊接工艺评定A106B

1、LGCPFCC管 道PROJECT FOR PIPINGDocument No：YJ-VCM-PQR001Document Title：碳钢管道焊接工艺评定报告PROCEDURE QUALIFICATIONG RECRD FOR CARBON STEEL PIPING发行：中国石油天然气第一建设公司Issued by：China Petroleum First Construction CorporationREV.CA:IdenticalB:ModifiedC:NewNo. of pages of Attachments(if any) are as follows:Attachment N

2、o:SIGNER签名DATE日期编制Prepared By审核Checked By批准Approved By批准Approved ByCPFCCLGXINDA修改评语Modification-Observation中国石油天然气第一建设公司编制的文件未经本公司同意不得外用、复印和泄漏。This document is the property of CPFCC.It must not be used, reproduced, transmitted or disclosed without the written permission of CPFCC.中国石油天然气第一建设公司China P

3、etroleum First Construction Corporation焊接工艺评定报告Procedure Qualification Record评定标准/Qualified StandardJB4708-2000焊接方法/Welding ProcessGTAW+SMAW焊接位置/Welding Position5G接头类型/Type of JointBUTT规格/Specs168.28×18.26mm母材/Base MaterialA106 GrB填充材料/Filler MaterialE4315(J427)+H08Mn2SiA文件类型：评定报告/Document type

4、 :Qualification Report 级别 无/Class NAYJ-VCM-PQR-001发行：中国石油天然气第一建设公司Issued by：China Petroleum First Construction Corporation中国石油天然气第一建设公司编制的文件未经本公司同意不得外用、复印和泄漏。This document is the property of CPFCC.It must not be used, reproduced, transmitted or disclosed without the written permission of CPFCC.报告号Re

5、p. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版 ARev. interpret A目录/Contents页/Page 1/11目 录/Contents1.修改页/Revision page/结论页/Conclusion page. 22.焊接工艺数据单/Welding procedure data sheet p1/2. 33.焊接工艺数据单/Welding procedure data sheet p1/2. 44.有效范围/Range of validity. 55.焊接试验报告/Welding test report. 66.力学性能试验报告/Test

6、s report of mechanical property. 7附件/Appendix射线探伤报告/Radiographic examination report横向拉伸试验报告/Transverse tensile test弯曲试验报告Bend test report硬度试验报告/Hardness test报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版 ARev. interpret A修 改 版 页 / 结 论Revision Page /Conclusion Page页/Page 2/11技术规程修改Revision of TS评论Com

7、ments此版为翻译修改A版This edition is inEnglish and revised A本版第一次发布 The first issuance根据JB47082000According to JB47082000报告的结论/Conclusion of the report by接受/Accepted 不接受/Rejected 名字 签字Name Signature日期 Date名字 签字Name Signature日期 Date报告 Report编写Prepared by审核Reviewed by批准Approved by报告号Rep. NoA106Gr.B-G18.26-(G

8、TAW+SMAW) V5G翻译修改版 ARev. interpret A试验接头/Test Coupon页/Page 3/11焊接工艺数据单/Welding Procedure Data Sheet P1/2 破口准备图/Edge Preparation Drwaing焊道分布图/Pass Arrangement Drawing60±5°18.260-30-3312345母材/Base Metal部件 1/Component 1部件 2/Component 2钢号/GradeASTM SA106 Gr.BASTM SA106 Gr.B炉批号/Heat or Lot NoNA

9、NA尺寸/Dimensions168.28×18.26mm168.28×18.26mm接头类型/Type Of Joint对接接头（V形坡口）/Butt Weld(V Groove)准备方式/Preparation Method热切割和打磨或机加工Oxygen cutting and grinding or machining组对方式/Fit-up Method加丝GTAW点焊包括在焊缝中GTAW tack welds with filler metal(included in the weld)清洁/Cleaning 钢丝刷和或打磨清洁/Brushing and / or

10、 Grinding预热温度/Preheating Temp max： NA 层间温度/Interpass Temp max： 200 后热处理Postheating Treatment后热处理温度/Postheating Temp： NA 后热保持时间/Postheating Holding Time： NA h消除应力热处理Stress relievingHeat treatment加热速率/Heating Rate NA /h保持温度/Holding Temp NA 保持时间/Holding Time NA h冷却速率/Cooling Rate NA /h报告号Rep. NoA106Gr.

11、B-G18.26-(GTAW+SMAW) V5G翻译修改版 ARev. interpret A试验接头/Test Coupon页/Page 4/11焊接工艺数据单/Welding Procedure Data Sheet 焊道类型/Type Of Passes第一焊道1st Pass第二、三焊道2nd,3rd Pass第四、五焊道4th,5th Pass焊接位置和方向Welding Position&Direction5G5G5G焊接方法/Welding ProcessGTAWSMAWSMAW填充材料（焊丝或药皮焊条）Filler Material(wire or covered el

12、ectrode)钢号Grade牌号/TradeH08Mn2SiAE4315(J427)E4315(J427)AFNORNANANAAWSNANANA尺寸(mm)/Dimensions2.53.24.0极性/Polarity正接反接反接保护气体ShieldingGas种类Grade焊接/Welding氩气NANA背面/BackingNANANA流量Flow(1/min)焊接/Welding5-12NANA背面/BackingNANANA非熔化电极种类Refractory Electrode Grade钨极WCE-20NANA直径(mm)/Diameter极性/Polarity2.5,正接NANA

13、电气参数Electrical Parameters类型（交流或直流）Type(AC or DC)直流/DC直流/DC直流/DC电流范围Current Range(A)80-11090-120140-180电压范围Voltage Range(V)10-1520-2520-25送丝速度/Wire Feed Speed(m/min)NANANA焊接速度/Travel Speed(cm/min)4-76-96-12线能量/Heat Input(KJ/cm)NANANA线性焊道或摆动焊道String Bead or Weave Bead线性焊道摆动焊道摆动焊道工艺评定 /P.Q.R.报告号Rep. No

14、A106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版 ARev. Interpret A标准或程序Standard or ProcedureJB4708-2000页/page 5/11焊 接 工 艺 评 定 的 有 效 范 围RANGE OF VALIDITY OF WELDING PROCEDURE QUALIFICATION1车间（或现场）/Shop(or site)：中国石油一建公司任一车间或现场/Workshop or site of CPFCC2母材钢种/Base Matal Grade符合国标JB47082000：A106 Gr.B / 或者相当Accord J

15、B47082000：A106 Gr.B /or Equivalent3母材形式和尺寸/Base Metal Shape and Dimensions适用于JB47082000 5mmt36.52mm的所有对接焊缝/所有厚度的角接焊缝。Scope: JB47082000 5mmt36.52mm Butt Welding/All thickness for Fillet Weld.4焊接方法/Welding processes GTAW+SMAW·点焊/Tack Welding： GTAW·第一焊道/First Pass and Second Pass： GTAW·填

16、充焊道/Filling Passes： SMAW5填充材料和保护介质/Filler Materials and Shielding Media填充材料/Filler Materials：Wire H08Mn2SiA 2.5mm和E4315，3.2mm4.0mm保护气体/Shielding Gas：8-15L/min, 流量/Flow ：8-15L/min 6接头类型/ Type of Joint对接和角接/ Butt Weld and Joint Weld7焊接位置和方向/Welding Position and Direction所有位置/All8焊接参数/Welding Parameter

17、s焊接电流 GTAW Welding current：3.2mm,80110ASMAW Welding current：4.0mm,90120A9热处理/Heat Treatment NA 工艺评定 /P.Q.R.报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版 ARev. Interpret A标准或程序Standard or ProcedureJB4708-2000页/page 6/11焊接试验报告/WELDING TEST REPORT焊工姓名:马学利Welder Name: Ma Xueli焊工代号:5A1Identification焊道分布

18、图Pass ArrangementDrawing12345地点:Site:日期/Date:2003-8-15焊接方法/Welding Process: GTAW+SMAW焊接位置/Welding Postion:6G母材Base metal钢号/Grade: A106Gr.B类/组别/Spec.No.:P-1-1 to P-1-1规格/Specs: 168.28×18.26mm焊接设备/Welding Equipment:焊道序号Pass No.填充材料Filler material电流(A)I电压(V)U焊接速度Cm/minTravelSpeed线能量(KJ/cmMax.)Heat

19、Input保护气体Shielding Gas层间温度InterpassTemp()牌号Trade直径批号LotNo.类型Type流量Flow L/min正面Face背面Back1H08Mn2sSiA2.5NA80-11010-154-7NAAr.8-15NANA2J4273.2NA90-12020-256-9NANANANA2003J4274.0NA140-18020-256-9NANANANA200预热温度/Preheating Temp.: NA 后热温度/Post-heating Temp.: NA 保持时间/Holding time: NA h检查员姓名/Inspector Name:

20、 签字/Signature: 日期/Date: 工艺评定 /P.Q.R.报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版 ARev. Interpret A标准或程序Standard or ProcedureJB4708-2000页/page 7/11力学性能试验报告/TESTS REPORT OF MECHANICAL PROPERTY 见附件. See appendix 射线探伤报告: RADIOGRAPHIC EXAMINATION REPORT横向拉伸试验报告: TRANSVERSE TENSILE TEST弯曲试验报告: BEND TEST

21、 REPORT硬度试验报告: NA HARDNESS TEST工艺评定 /P.Q.R.报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版 ARev. Interpret A标准或程序Standard or ProcedureJB4708-2000页/page 8/11拉伸试验报告/TENSILE TEST REPORT1焊缝熔敷金属拉伸试验/CYLINDRICAL TENSILE TEST IN THE WELD DEPOSIT标记Mark直径（mm）温度T()屈服强度s（MPa）拉伸强度b（MPa）延伸率A %截面收缩率Z %要求值Required试

22、验值Obtained要求值Required试验值Obtained要求值Required试验值Obtained要求值Required试验值Obtained14155402415500标记Mark截面积Section(mm)载荷（N）F0.002载荷（N）FmL0(mm)评价:/Comments符合/Conform不符合Not Conform2.焊接接头横向棱形拉伸试验/TRANSVERSE PRISMATICE TENSILE TEST标记Mark宽度Width(mm)厚度Thickness(mm)截面积Section(mm)温度Temp.()拉伸强度（MPa）破断位置FracturePosit

23、ion备注Remark要求值Required试验值Obtained评价:/Comment 见后附页SEE ATTACHMENT符合/Conform不符合/Not Conform名字 签字NameSignature日期/Date报告/Report编写Prepared by审核Reviewed by批准Approved by工艺评定 /P.Q.R.报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版 ARev. Interpret A标准或程序Standard or ProcedureJB4708-2000页/page 9/11冲击试验报告/IMPACT T

24、EST REPORT标记Mark类型Type宽度Width(mm)厚度Thickness(mm)截面积Section(mm)温度Temp.()数值/Value(daj/cm2)供参考Forinformation要求值Required试验值Obtanined最小Min.平均Aaev单个Ind.平均AaevAB评价:/Comment 见后附页SEE ATTACHMENT符合/Conform不符合/Not ConformA:纤维断裂百分率/Percentage of Fibrous FractureB:横向膨胀/Lateral Expansion名字 签字NameSignature日期/Date报告/Report编写Prepared by审核Reviewed by批准Approved by工艺评定 /P.Q.R.报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版 ARev. Interpret A标准或程序Standard or ProcedureJB4708-2000页/pa