涂胶机使用说明书

1、涂胶机使用说明书产品使用说明书TY-TF660A®涂胶机目录1.概述52.结构特性63.基板尺寸64.基板厚度65.使用电压66.设备主要结构件要求67.控制系统88.主要技术参数99.主要部件产地910.结构简图1011.安装和调试1012.开关功能1113.设备操作1214.故障分析与排除1315.维护与保养1416.随即文件清单1517.技术服务16its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisapr

2、ofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practic

3、alskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteac

4、hingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditionin

5、gofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla1(概述TY-TF660A型涂胶机是为电子元件厂研制的专用设备之一，是用于对超薄金属片进行双面涂曝光油墨的专用设备。TY-TF660A®涂胶机具备手动和自动操作方式，操作简洁方便。是目前较先进的设备之一。TY-TF660A型涂胶机是在单面涂胶机的基础上改良的双面涂胶新机型。是将清洗干净的0.052.0金属片上双面涂光刻胶的专用设备。本机采用OMRON电器为中央控制单元。涂胶

6、采用两轮方式，光刻胶可循环使用。涂胶驱动部分采用可调速电机控制，传动平稳。涂胶轮对于抗丙酮，乙酸乙酯，N-甲基叱咯烷酮等化学药品效果良好，具有全自动功能，生产效率高。its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautom

7、otiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywit

8、hpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hasso

9、meautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditionin

10、gofcla2、结构特性:附图:TY-TF660A型涂胶机TF660A型涂胶机实物图3.基板尺寸：宽度？600mm（T以根据贵公司材料随时调整）4.基板厚度:0.05,2?5.使用电压：220V50Hz0.3KW6、设备主要结构件要求：6.1 机架：如下图：its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecia

11、lty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskil

12、lsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofa

13、utomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclas

14、sificationandlayoutunderstandcarairconditioningofcla第3页方通方通6.1.1 材料:优质空心方不锈钢焊接成型，6.2 (工作台板6.2.1 材料:不锈钢台板6.2.2 工作台精度:平面度?0.1mm6.3 侧板部分:如下图所示:its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandte

15、stingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanma

16、stertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasick

17、nowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditi

18、oningofclassificationandlayoutunderstandcarairconditioningofcla6.3.1 材料:主体优质中碳钢结构6.3.2 表面处理:镀亮铬防锈处理。6.4 运行部分:6.4.1 传动电机:200W调速电机6.4.2 传动轴:304不锈钢芯加硅橡胶导轮。6.4.3 涂胶辊:耐各种溶剂特种橡胶制成。6.4.4 匀胶辊:304不锈钢制造7. 控制部分:7.1 控制元件:7.1.1 控制器:OMRO触电器控制手动和自动方式7.1.2 输入电源:220V/50HZ7.1.3 总功率:0.3KW8. 主要技术参数:8.1 .工作方式:自动或手动进出料8.

19、2 (送料高度:850?50mm8.3 (送料宽度:？25(640mm)8.4 (送料方式:硅橡胶加不锈钢导轮送料8.5 (送料速度:0-15m/min可调8.6 (传动方式:斜齿轮及链轮传动8.7 (橡胶辊技术指标:涂覆辗：外径160MM8.8 .涂胶辊的调整设有百分表显示its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtest

20、ingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmast

21、ertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasickno

22、wledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcaraircondition

23、ingofclassificationandlayoutunderstandcarairconditioningofcla第5页8.9 .胶厚度:820im8.10 .抽胶泵:气动隔膜泵8.11 (过滤器:不锈钢外壳，可换滤芯8.12 (控制方式:继电器控制8.13 .外形尺寸(长x宽x高):1320x878x12008.14 .重量:约200kg9. 主要部件产地9.1 (控制模块：日本OMRON司9.2 (涂覆辊:进口9.3 (关键处所用导轨、轴承:日本IKO、NSK9.4 (抽胶泵:自制10. 结构简图:its/units:160hours4,major:automobilemainte

24、nanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingp

25、rocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicatio

26、ntechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstand

27、carairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla11. 安装和调试11.1 设备安装打开包装，将设备移至工作场地，在工作台中心放一水平仪，通过调整地脚，将工作台调整到水平方向在误差范围之内，将水平仪移至另一边，调整地脚，将机器调整到水平方向在误差范围之内。11.2 供电电源本机供电电源

28、采用交流单相220V50Hz10A电源。接线口为三线，请接置设备右后侧的三芯插口上。开机前请确认设备可靠接地。12(开关功能12.1 漏电保护开关安装在右侧控制箱内板上，有电源控制开关、传动控制电源开关、涂胶棍控制24V电源控制开关，开机前必须同时合上四组开关机器才能正常运转。12.2 电源开关电源开关是用来控制设备运行用直流电源的开关。按下电源开关，打开电源，电源指示灯亮，开关电源已接通电源，此时可以进行工作。按下电源开关按钮，关闭电源，电源指示灯灭。12.3 急停紧急停止开关。在工作的过程中，遇到紧急情况，按下开its/units:160hours4,major:automobilemai

29、ntenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachi

30、ngprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplica

31、tiontechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderst

32、andcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla第7页关立即停止操作。要从急停状态恢复，向右旋转磨菇头即可。前级传动急停开关:用于全自动连线控制前级送料停止。12.4手动操作手动操作是为了在调试的过程中使用的操作，此机不按启动按钮时对其它按钮12.5涂胶棍启/停按钮按下此开关涂胶

33、棍启动，再次按下时既为停止。12.6进料启/停按钮当按下此按钮进料电机启动，再次按下此按钮进料停止。12.7抽胶泵启/停按钮当按下此按钮抽胶泵启动，再次按下此按钮抽胶泵停止。12.8滴胶移动启/停按钮当按下此按钮滴胶系统移动启动，再次按下此按钮滴胶系统移动停止。12.9 自动按钮按下此按钮设备进入自动状态，其它手动按钮不能操作。12.10自动启/停按钮当设备在自动状态下，按下此按钮设备进入运行状态，再次按下此按钮设备停止运行。12.11 复位按钮无论在手动还是自动状态，按下此按钮时设备复位到开始给电状态.its/units:160hours4,major:automobilemaintenan

34、ceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingproc

35、ess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationte

36、chnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcar

37、airconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla12.12 进料计数器当每通过一片零件时，计数器自动累加数量，当需要重新记数时，按下计数器上的清零按钮，此时计数器重零开始记数。13(设备操作13.1 开机将安装在内板的四组上漏电保护开关合上检查急停开关是否松开。按下面板上电源按钮。13.2

38、手动操作进入手动操作时，你可根据你的需要进行各种功能的操作。13.3 自动操作进入自动操作前,必须首先检查各个参数设定是否正确.13.4 涂胶辊压力调整调整机器上部中间左右手轮，确定涂胶辊的压力大小,以达到上下面均能很好的涂上油墨，记录百分表的读数以便下次更能快捷的调整涂胶辊的压力。13.5 上匀胶辊压力调整调整机器上部前面左右手轮，确定上匀胶辊的压力大小，达到调整上面油墨厚薄均匀。13.6 下匀胶辊压力调整调整机器上部后面左右手轮，确定下匀胶辊的压力大its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecon

39、dnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdeg

40、ree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocational

41、talents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulati

42、onofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla第9页小，达到调整下面油墨厚薄均匀。14(故障分析与排除序号故障现象解决办法1. 电源开关没有打开1不能正常进入操作2. 急停开关按下1. 检查抽胶泵流量是否足够,2抽胶泵不能上胶2. 检查送胶管是否有漏气现象,3. 检查管路是否有堵塞现象?1. 调整涂胶辊压力3上下面不能完全涂胶2. 调整匀胶

43、辊压力大小15(维护与保养为了保证TY-TF660A型涂胶片机长期稳定地工作，最大限度地发挥机器的效能，在日常使用及检修中应注意以下几点:1(保持涂胶机的清洁，特别是涂胶辊要保持干净，经常用溶剂清洁胶辊表面的杂质和粉尘。2(在日常使用和检修中，不能将螺钉和硬质物体掉落在涂胶辊上，不要划伤和碰伤涂胶辊表面。3(每个工作日后要彻底清洗上下涂胶辊和匀胶轮表面,特别是涂胶辊纹路中不可遗留残余油墨.4(每个工作日后要彻底清洗抽胶泵，不能留有残余胶液。5(有相对运动的零部件之间要保证运动灵活，润滑良好。6(各零部件联接处的螺栓不能有松动现象，如有松动，应及时拧紧。its/units:160hours4,m

44、ajor:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticalt

45、rainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomea