重庆宗申动力机械股份有限公司自制件系统简介-最终版

1、重庆宗申动力机械股份有限公司重庆宗申动力机械股份有限公司自制件事业部简介自制件事业部简介宗申制造立足您最优秀的供应商！宗申制造立足您最优秀的供应商！Profile of Self-made Component Department of Chongqing Zongshen Power Machinery Co., Ltd.June 2011Zongshens goal is to be your best supplier!目录硬件实力硬件实力软件实力软件实力单位概况单位概况ProfileAluminum Alloy CastingContentsAluminum Alloy Cutting

2、Gear HoningPaintingHardware StrengthSoftware StrengthRapid Prototyping单位地址单位地址 Location成立日期成立日期Time of Establishment重庆市巴南区宗申工业园重庆市巴南区宗申工业园机械加工部成立于机械加工部成立于1995年年The Machining Department was established in 1995.铝合金铸造公司成立于铝合金铸造公司成立于2005年年The Aluminum Alloy Casting Company was established in 2005.涂装生产成立

3、于涂装生产成立于1997年年The Painting Department was established in 1997.单位概况单位概况Profile（渝南大道末端，临近内环高速渔洞出口）（渝南大道末端，临近内环高速渔洞出口）3 13 2ZONGSHEN INDUSTRY ZONE, BANAN DISTRICT, CHONGQING(At the end of Yunan Avenue , and next to Exit Yudong of the inner-ring expressway)员工人数员工人数 Staff Size现有人员约现有人员约1100名，其中技术人员约名，其中技

4、术人员约90名，质量管理人员近名，质量管理人员近80名，管理人员约名，管理人员约100名名 （2012年）。年）。The number of existing staff members are about 1100, including about 90 technical personnel, about 80 quality management personnel and about 100 for management (2012).单位性质单位性质 Organization Ownership隶属于上市公司隶属于上市公司“重庆宗申动力机械股份有限公司重庆宗申动力机械股份有限公司”

5、下属事业部。下属事业部。Subordinate to a listed company “Chongqing Zongshen Power Machinery Co., Ltd.”生产规模生产规模 Scale of Production事业部旗下有铝合金压铸、机械加工、涂装事业部旗下有铝合金压铸、机械加工、涂装3个厂房，年产值近个厂房，年产值近5亿元。现生产面积约亿元。现生产面积约6万平方米、万平方米、2011年固定资产投资超过年固定资产投资超过4亿元。亿元。Three workshop buildings under this department, namely, aluminum all

6、oy casting, machining and painting, with annual output value nearly 500 million Yuan. Currently, the production area is about 60,000m2, and investment in fixed assets in 2011 is over 400 million Yuan.3 33 43 5进出口权进出口权 Import-export Authority可以借助集团进出口公司直接出口产品。可以借助集团进出口公司直接出口产品。Products can be directl

7、y exported with the help of the import & export company of the Group.3 6加工产品概况加工产品概况Overview of Processed Products意大利意大利piaggio踏板摩托车发动机箱体踏板摩托车发动机箱体Italian piaggio scooter engine case高速艇发动机箱体高速艇发动机箱体High-speed boat engine case通用动力发动机箱体通用动力发动机箱体General engine case三轮摩托车发动机箱体三轮摩托车发动机箱体Motor tricycle

8、 engine case高速艇发动机螺旋桨高速艇发动机螺旋桨High-speed boat engine propeller unit汽车变速箱体汽车变速箱体Automobile transmission case汽车进气管汽车进气管Automobile air intake pipe柴油机缸头柴油机缸头Cylinder head of diesel engine 目前事业部生产的产品涉及摩托车发动机、汽车发动机、水上动力（高速艇）发动机、通用动力、电动电动力、柴油机发动机等产品零部件，零部件种类达数百种。 Currently products of the Department includ

9、e parts and components of motorcycle engine, auto engine, water power (high-speed boat) engine, general power, electromotive power and diesel engine, with hundreds of types.3 7 机械加工厂房机械加工厂房采用轻钢结构，占地约采用轻钢结构，占地约30000平方米。平方米。Machining building, of lightweight steel construction, covering appr. 30,000m2

10、. 铸造厂房铸造厂房采用轻钢结构，占地约采用轻钢结构，占地约27000平方米。平方米。Casting building, of lightweight steel construction, covering appr. 27,000m2.硬件实力硬件实力Hardware Strength涂装厂房涂装厂房占地近占地近4000平方米。平方米。Painting building, covering appr. 4,000m2. 现自制件事业部共有现自制件事业部共有3个厂房，内设生产区、个厂房，内设生产区、新品开发区、生产保障区、物资管理区、办公及休新品开发区、生产保障区、物资管理区、办公及休息区等

11、。息区等。 Currently, the Self-made Component Department has three workshop buildings, with areas arranged inside for production, new product development, production security, materials management, office work and resting, etc.时效生产线时效生产线Aging line熔炼炉熔炼炉 Melting furnace抛丸生产线抛丸生产线 Ball blast line 压铸机压铸机Die

12、 casting machine 铸造厂房概况铸造厂房概况Overview of Casting Building现有近40台由伊之密、力劲提供的280T、600T、1650T等规格的压铸机，并配套有熔炼炉数台，抛丸、时效、钝化生产线等，固定资产总投资额达数近2亿元。年生产能力超过18000吨。 Currently it has nearly 40 die casting machines of 280T, 600T, 1650T and some other spec., with supporting facilities such as melting furnaces and prod

13、uction lines of ball blast, aging and passivation; total amount of investment in fixed assets up to 0.2 billion Yuan; annual capacity over 18,000t. 机械加工厂房概况机械加工厂房概况Overview of Machining Building 现有现有20多条柔性加工中心、专机生产线及全自动机器人多条柔性加工中心、专机生产线及全自动机器人生产线。设备数量超过生产线。设备数量超过500台，其中约台，其中约2/3为数控柔性加为数控柔性加工设备。柔性加工中

14、心设备全部为纯进口或国内组装，工设备。柔性加工中心设备全部为纯进口或国内组装，固定资产总投资额近固定资产总投资额近2亿元。年产量近亿元。年产量近2000万件。万件。 Currently it has over 20 flexible manufacturing centers, special production lines and fully automatic robot lines, and over 500 pieces of equipment, among which, 2/3 are numerical-control flexible manufacturing equipm

15、ent. Equipment in flexible manufacturing centers is directly imported or domestically assembled. Total investment in fixed assets is up to 0.2 billion Yuan, and annual capacity is about 20 million pieces. 德国格里森强力珩齿机German Gleason Power Gear Honing Machine缸孔平台网纹珩磨设备Cylinder bore platform screen honin

16、g equipment日本MOKINO五轴加工中心Japanese MOKINO 5-axis processing center日本MOKINO卧式加工中心Japanese MOKINO horizontal processing center日本MAZAK加工中心Japanese MAZAK processing center关重工序设备关重工序设备Equipment for Key/Important Processes 为了保证部分高精度产品的加工质量，关重工序加工采用进口高精度设备加工，如日本MOKINO五轴加工中心及卧式加工中心、美国善能珩磨机及德国格里森强力珩齿机等。 To en

17、sure the processing quality of some high-accuracy products, imported high-accuracy equipment will be used in key and important processes, such as MOKINO 5-axis machining center and horizontal machining center from Japan, Sunnen honing machine from the USA and Gleason Power Gear Honing Machine from G

18、ermany, etc.美国帕莱克刀具检测仪USA Parlec tool detection instrument刀具修磨区Cutting tool sharpening area全自动立体式库房Fully automatic 3-dimensional warehouse生产保障设施生产保障设施 Production Security Facilities 刀具管理实行刀具强制修磨制度，并经高精度检测设备检测，物资管理采用全自动立体式库房。 A mandatory cutting tool sharpening system is adopted for cutting tool mana

19、gement, and high-accuracy testing equipment is used for inspection. Fully automatic three-dimensional warehouse is used for materials management.自动涂装流水线自动涂装流水线Automatic painting line等离子化学气相沉积处理中心线等离子化学气相沉积处理中心线Line of PCVD processing center涂装厂房概况涂装厂房概况Overview of Painting Building 现有涂装生产线现有涂装生产线4条，固

20、定资产约条，固定资产约2000万，年产能超过万，年产能超过2000万件。万件。 Currently 4 painting lines, with fixed assets of appr. 20 million Yuan, and annual capacity of 20 million pieces.美国凸轮测长仪美国凸轮测长仪USA cam length measuring instrument美国美国MM齿轮（曲轴）检测仪齿轮（曲轴）检测仪USA MM gear (crankshaft) detector瑞士瑞士TESA、德国蔡司全自动三坐标测量机、德国蔡司全自动三坐标测量机Swiss

21、 TESA and German Zeiss fully automatic coordinate measuring machines国家一级检测中心国家一级检测中心 Class A National Testing Center 为了保障加工产品质量，公司进口瑞士及德国生产线三坐标测量机、美国生产的凸轮轴检测仪、齿轮检测仪、英国生产的圆度仪等全球知名的检测仪器。产品检测全部采用高精度设备在恒温室中进行，保证了产品检测结果的准确性。该检测中心2010年被评定为“国家一级检测中心”。 To ensure the quality of processed products, our compan

22、y has imported world-renowned testing instruments including coordinate measuring machine for production lines from Switzerland and Germany, cam checking meter and gear tester manufactured in the USA and roundness measuring equipment in the UK. Product inspection is carried out in thermostatic chambe

23、r with high-accuracy equipment, so as to ensure the accuracy of inspection results. This center was certified as a “Class A National Testing Center” in 2010.光谱仪光谱仪Optical spectrometer无损探伤无损探伤NDE盐雾腐蚀试验箱盐雾腐蚀试验箱Salt-mist corrosion tester圆柱度仪圆柱度仪Cylindricity measuring instrument产品追溯产品追溯打标机（打标机（ marking

24、machine ） 产品追溯代码：产品追溯代码：78120611K013激光快速树脂成型机激光快速树脂成型机Rapid laser resin molding machine铝合金真空铸造机铝合金真空铸造机Aluminum alloy vacuum casting machine快速开发单元快速开发单元 Rapid Development Unit 为了提高新产品的开发速度，公司购置了激光快速成型机以及从德国进口整套快速成型设备，实现产品的真空铸造快速成型。在一周时间内完成从样件三维图到合格产品的转变，减少了样品开发时间及开发费用。 To accelerate new product deve

25、lopment, our company has purchased a rapid laser prototyping machine and imported a complete set of rapid prototyping equipment from Germany to realize rapid prototyping of vacuum pressing and casting of products. Transfer of 3-D plot of prototype workpiece into eligible products can be completed wi

26、thin a week, which is a great reduction in development time and cost.工模修组工模修组Jig & Die Repair Team 设备维修组设备维修组 Equipment Maintenance Team软件实力软件实力 Software Strength刀具管理及强制修磨组刀具管理及强制修磨组 Team for Cutting Tool Management and Mandatory Sharpening 由30名多年从事模具维修、工装夹具制作的技术人员组成，其中高级技师2名，技师10名，重庆劳动模范2名。从事夹具

27、制作、模具维修、设备维修等工作，主要设备有平面磨床、外圆磨床、内孔磨床、电火花机、线切割机、加工中心等。 It is made up of 30 technical personnel who have been working for die repair and jig fabrication for many years, among which, 2 are senior technicians, 10 technicians and 2 Model Workers of Chongqing. They are engaged in jig fabrication, die repai

28、r and maintenance of equipment mainly including flat grinder, circular grinder, inner-aperture grinder, EDM, wire cutting machine, processing centers, etc. 由40名多年从事设备电气维修及机械维修技术人员组成，其中高级工程师2名，高级技师1名。全国劳动模范1名。 It is made up of 40 technicians who have been engaged in electrical and mechanical maintena

29、nce for many years, among which, 2 are senior engineers and 1 is senior technician. There is one national Model Worker. 由专业技术人员实现刀具的设计、制作、修磨、检测及管理。刀具使用采用强制修磨及以旧换新制度，保证产品质量及生产效率。 The design, manufacture, sharpening, detection and management of cutting tools are realized by professionals. A mandatory

30、sharpening and an old-for-new system are adopted for tools to ensure product quality and production efficiency.313233生产工艺组生产工艺组 Production Process Team生产管理生产管理Production Management 由20名专业技术人员组成，其中高级工程师2名，工程师10名从事产品生产工艺的设计、模具设计、夹具及刀具设计、生产方案的确认及生产技术管理工作。每年申请专利约3项。 It is made up of 20 professional tech

31、nicians including 2 senior engineers and 10 engineers. They are engaged in design of production process, die, jig and tool, confirmation of production scheme and management of production technology. Approximately 3 patents are applied for every year. 生产计划管理全部通过ERP系统进行信息化管理。可实现生产计划的动态适时查看、管理及调整。 ERP

32、system is utilized for information management of all production plans and management work, which can achieve dynamic and timely review, management and adjustment of production plans. 3435经验积累经验积累 Experience Accumulation产品质量管理产品质量管理Product Quality Management 经过十多年的实践沉淀，各个环节积累了丰富的经验。除国内产品外，生产意大利比亚乔发动机

33、关重产品近7年，产品质量完全达了欧洲要求。同时研究发动机缸孔珩磨加工多年，并于2006年攻克了平台网纹加工难题。目前事业部生产的产品涉及摩托车发动机、汽车发动机、水上动力（高速艇）发动机、通用动力、电动电动力、柴油机发动机等产品零部件。 With over 10 years practice, we have accumulated rich experience in all steps. In addition to domestic products, we have been manufacturing key and important products of Italian PIA

34、GGIO engine for nearly 7 years, and the product quality completely meets European standards. Meanwhile, we have been researching cylinder bore honing for many years and have overcome the problems of platform screen processing. Currently, products manufactured by this department include parts and components of motorcycle engine, automobile engine, water power (high-speed boat) engine, general engine, electromotive power, diesel engine, etc.产品质量按“三检制度”执行，同时在产品入库时增加最终检测，保障最终产品质量。公司通过I