5吨HGC1050轻型商用货车总体设计含开题及CAD图
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附 录 BBased on some typical section layout design method of the carAbstract: Introducing a kind of typical section is based on layout design method of the car. Combined with a commercial car in the general layout design and interior space layout to determine, Explore light commercial summary of the car the general method of layout design and process .But for new product design and technology car provides reference for the design improvement and help. Key words : Typical section layout design method used car Chinese classified number: U462.1 Literature identification code: A The article Numbers: 1672-545X(2008) 08-0053-041. the typical section profileAuto product design must meet customers and the market demand, also want to reflect engineering and manufacturing requirements, but also reflect the government regulations and safety requirements. These requirements need to have a right to reflect that trust Typical section is design, manufacturing requirements, personnel, safety factors and the rules and regulations of the exchange format, is multifunction the graph way show these the requirement of design carrier. Content including body, five door of a cover, inside and outside decoration, appliances and man-machine elements of the best section, and power train and chassis section. Typical section standards should be in the layout of the manager controlled, specific typical section information database maintenance technology research and development department by the layout group responsible for. 2. Typical section documentation requirements and distribution 2.1 Typical section requirements Show the name of the typical section and number; All parts of the section (interior, exterior trim and body electric); All the borrow a and mark borrow; For all the body sheet metal parts in the edge on display solder joints; Mark parts name and part number; Marking material, coating and standard. 2.2 Vehicle typical section By eight regional control, body parts by six regional control sections.Table 1 typical section documentation requirements and distribution table Serial numberareaTypical sectionSeveral typical sectionnote1Car before body structureT01A- T01E52Around the body on the car body sideT02A- T02E53Car after body structureT03A- T03E54Body side of body aroundT04A- T04E45Body side surround the bodyT05A- T05E166Car body structure and interiorT06A- T06E37power trainT07A- T07E3This paper does not involve8chassisT08A- T08E14This paper does not involveFor each typical section, there is a common type of requirements. If there is a gap between the requirement, must display; For clearance, if have size requirements, must be shown; Must display manufacturing requirements and the requirement of design details. 3. Typical application: the layout design process section 3.1 Sure front body structure Figure 1. front body structure diagram(1) T01A center in face of the windshield section Display elements: the front cover, cover and welding flanging; The windscreen, glue, glue and glass type black side (top and below); All interior to glass clearance; The dashboard outline; Among dashboard attachment. (2) T01B occupant center and the former clapboard center sectionDisplay elements: the Angle of elliptic limit scope; the logo eye 95% of sight through the human body model the windshield view Angle on; Through the engine cover plate to the view Angle under; To the windshield and dashboards surface view Angle under; The shade down and put down on the view point of view.Figure 2. crew center and the former clapboard center section diagram(3) T01C center in the face before absorption area, grille and engine cover section Display elements: from its extremities; Engine cover lock pin and open closed the man-machine factors; Air to the entrance of the condenser size; Can absorb beam structure; Engine cover plate to ground height. (4) T01D headlights level and grille section Display elements: visible light Angle; Body accessories; Change the bulb man-machine factor. 3.2 Sure body side, put on car body structure Figure 3. body side, put on car body structure diagram(1) T02A front door roof section Display elements: door structure, door and door overlock; glass Strip and joint position; The roof water flow; Interior and accessories; Electrical cable; Top line to the head of the passengers clearance. (2) T02C B column and the roof section Display elements: the roof water flow; Top arc, B column and body of the lap; Interior and accessories; Electrical cable; Head on. (3) T02D C column and the roof section Display elements: the roof water flow; Top arc, C column and body of the lap; Interior and accessories; Electrical cable; The top line. (4) T02E rear roof section Display elements: the roof water flow; Windows and fluid sealant; after Seal joint position; Glass black side; Interior and accessories; Electrical cable; The top line. 3.3 After the confirmation of body structure body Figure 4. body after body structure diagram(1) T03A center in the back window of face hinge head section shows the position of switching Display elements: hinge; The door open position; Cover and top beam structure after; Drainage system; Strip and joint position; The top line and interior; Electrical wiring harness and through the hole size; Pane of glass and sealed plastic; Interior accessories; Hinge installation manufacturing requirements; The driver vision; The brake lights; The door to the ground height; The door of the highly; The door closed the man-computer engineering factor. (2) T03B center in the face after window section Display elements: Windows and sealed plastic; Sealing strip and joint position; The floor after interior accessories; Close and open the door handle position; Handle to the distance; Handle the model and the clearance decorated; Door lock column and mechanical system. (3) T03C center in the face after bumper section Display elements: body structure; The tail door structure; The door lock button; The door to the bumper after X direction distance; The height to the ground after; The attachment characteristics after. (4) T03D D-column of vertical section in tail lights Display elements: body structure; Interior and accessories features; Tail lights accessories features; Replacement bulbs human-machine engineering factor. 3.4 Sure the car body structure of body around Figure 5. body side of car body structure around the diagram(1) T04E tail lights in the D-column level section Display elements: body structure; The tail door structure; Door seal glue and paste position; Door of flanging; The floor after interior and accessories features; Tail lights structure; After floor lamp accessories structure; Replacement bulbs service man-computer engineering factor; Wire through the hole size. (2) T04A A column section Display elements: body structure; The windscreen and viscose; The windscreen black border; Door structure; Door seal glue and paste position; Door of glass and fluid sealant; Door overlock; The floor after interior and accessories features; The driver vision (windshield and door); The driver see the rearview mirror view; Wire through the hole size. (3) T04B column section B Display elements: body structure; Door structure; Door seal glue and paste position; Door of glass and fluid sealant; Door overlock; Interior and accessories features; The driver vision (door and door); Cable and wire slot structure; The back door open Angle and trajectory; Buckle and protection. (4) T04C C-column and rear section Display elements: body structure; Door structure; Door seal glue and paste position; Door of glass and seal; The floor after interior and accessories features; The driver vision (door and C-column); Cable and wire slot structure; Buckle and protection; Butterfly type window and viscose. (5) T04D D column and all glass section Display elements: body structure; The tail door structure; Door seal glue and paste position; Turn over the side door; The floor after interior and accessories features; The driver vision (D-column and the door); Cable and wire slot structure; Buckle and protection; The back door glass and glue. 3.5 Determine the next car body structure around the body (1) T05A front center surface section Display elements: the first floor, the engine cover plate and wing son attachment (cover board hinge); Tires and plane enveloping; The frame structure; Wheel cover board and former floor and shock absorber; Bumper; Wing plate to the ground distance; son Wing plate to tire center distance son; Jack lifting position; The frame to the ground distance. (2) T05B hinge on in the H-the column section Figure 6. body side around the car body structure under diagramFigure 7. body side around the car body structure under diagramDisplay elements: wing son board flanging; Door structure; Door seal glue and paste position; Door overlock; Interior door; Interior and accessories features; Heave chain switch position and motion trajectory; The biggest opening door; Hinge screw manufacturing requirements and installation clearance dimension. (3) T05C door guide and electrical joints H-the column section. Display elements: wing son board and overlock or turn over the side; Door structure; Door seal glue and paste position; Door overlock; Interior door; Interior and accessories features; Door wire switch position and motion trajectory; The biggest opening door; The door and connection request, wire harness man-machine factor. (4) T05D hinge of H-in the column section Display elements: wing son board and overlock; Door structure; Door seal glue and paste position; Door overlock; Interior door; Interior and accessories features; Door switch position and motion trajectory; The biggest opening door; Hinge screw manufacturing requirements and installation clearance dimension. (5) T05E threshold for the H-in a column section Display elements: wing son board and overlock or turn over the side; Door structure; Door seal glue and paste position; Door overlock; Interior door; Interior and accessories features; A threshold to switch position and motion trajectory; The biggest opening door; A device manufacturing requirements and threshold clearance dimension. (6) T05F locks and lock place B-the column section Display elements: door structure; Door seal glue and paste position; Door overlock; Interior door; Interior and accessories features; The biggest opening the door. (7) T05G front door handle level section Display elements: B-column structure; Door structure; Interior door; Interior and accessories features; Open and close door handle position; The man-machine engineering factor; Handle accessories features; Handle to the ground distance; Decorated model and the distance to handle; Door lock of the truss and machinery. (8) T05H front door handle vertical section Display elements: door structure; Interior door; Interior and accessories features; Open and close door handle position; The man-machine engineering factor; Handle accessories features; Handle to the ground distance; Decorated model and the distance to handle; The door closed lock device; Interior glass open/close position; Sealing strip; FangZhuangGang. (9) T05J back door handle level section Display elements: B-column structure; Door structure; Interior door; Interior and accessories features; Open and close door handle position; The man-machine engineering factor; Handle accessories features; Handle to the ground distance; Decorated model and the distance to handle; Door lock of the truss and machinery. (10) T05K back door handle vertical section Display elements: door structure; Interior door; Interior and accessories features; Open and close door handle position; The man-machine engineering factor; Handle accessories features; Handle to the ground distance; Decorated model and the distance to handle; The door closed lock device; Interior glass open/close position; Glass sealing strip; FangZhuangGang. (11) after T05L side door locks place C-the column section Display elements: door structure; Article door seal and joint position; Door overlock; Interior door; Interior and accessories features; Touch switch and closed door sensor. (12) T05M front door threshold section Display elements: body structure; Former floor structure; Frame structure; Frame to the ground distance; The front door and interior; Article door seal and joint position; Threshold skirt board and pedal; Seat framework. (13) T05N back door threshold section Display elements: body structure; Former floor structure; Frame structure; Frame to the ground distance; The back door and interior; Door seal and joint position; Threshold skirt board and pedal; Seat framework. (14) T05P refueling mouth level section Display elements: body structure; Come on channel structure; The fuel hose and gas mouth door lock (15) on the vertical section T05Q mouth; Display elements: body structure; Frame structure; The tank opening to the ground distance; Tank door structure; Skirt board; The fuel hose and oil routes clearance. (16) T05R outline place after section; Display elements: body structure; The floor after structure; Tires and tire plane enveloping and prevent interference requirements; The frame structure; Wheel cover board and hanging; Wheel cover lining and installation related characteristics; Body profile to tire of the distance; Jack lifting position; The frame to the floor after distance3.6 T06 body and interior structure Figure 8. body side around the car body structure under diagram(1) T06A drivers face dashboard and seat vertical center section Display elements: dashboards structure; The steering wheel and the steering structure; Through the steering wheel down to the point of view of the operating instruments; The smallest top line thickness and the smallest space crew and head; Seat structure; Crew knee space size; The accelerator action position; Brake pedal action position; The clutch pedal action position; Former floor structure. (2) T06B crew face dashboards section center Display elements: dashboards structure; Draw a new flocking method. (3) T06C floor and vertical section deputy instrument platform Display elements: vice dashboards structure; Or so seats structure; The seat in contour line; Seat belts lock position; Hand brake institutions; Hand brake switch position; Former floor structure. 4. Summary (1) the paper only focuses on the layout of car body section of the design of the application. About power train and chassis section in the application of general arrangement, will be described. (2) based on the layout of the typical section car design research represents the world leading automotive design technology level, it in car design application will indicate the layout design of car new direction. References: 1Huang Tianze, Huang Jinling. The car body structure and design M Beijing Mechanical industry press 19922 Hu Hua. Car body structure present situation and development J Car technology 1993,( 7) : 10- 14 .基于典型截面的汽车总布置设计方法研究赵尚义( 上汽通用五菱汽车股份公司, 广西柳州545007)摘要:介绍了一种基于典型截面的汽车总布置设计方法。结合参加一款商用汽车的总布置设计与车内空间布置的确定工作, 探讨总结轻型商用汽车的总布置设计的一般方法和过程,可为汽车新产品设计和技术改进设计提供参考与帮助。关键词: 典型截面汽车总布置设计方法应用中图分类号: U462.1 文献标识码:A 文章编号: 1672-545X(2008) 08-0053-041. 典型截面简介汽车产品设计必须满足客户及市场需求, 也要体现工程及制造要求, 还要体现政府法规及安全要求。这些要求需要有一个合适的托付物来体现。典型截面就是设计、制造要求、人员、安全因素及法规的多功能区的交流格式, 是以图形的方式表现这些设计要求的载体。内容包括车身, 五门一盖, 内外饰,电器及人机要素的“ 最佳截面”, 以及动力总成及底盘截面。典型截面标准应该在总布置经理的管控之下, 具体的典型截面信息数据库维护由技术研发部门总布置组负责。2. 典型截面文件要求与分布2.1 典型截面要求显示典型截面的名称及号码; 所有零件的截面( 内饰, 外饰及车身电器) ; 所有的借用件并标识“ 借用”; 给所有的车身钣金件在边沿上显示焊点; 标识零件名称及零件号; 标识材料, 及涂装规范。2.2 整车典型截面由8 个区域控制, 车身部分截面由6 个区域控制。表1 典型截面文件要求与分布表序号区域典型截面典型截面数备注1前车体车身结构T01A- T01E52车身侧围上车体T02A- T02E53后车体车身结构T03A- T03E54车身侧围中车体T04A- T04E45车身侧围下车体T05A- T05E166内饰上下车体结构T06A- T06E37动力总成T07A- T07E3本文不涉及8底盘T08A- T08E14本文不涉及对于每个典型截面, 有一个共同的标注要求。如果有间隙要求的, 一定要显示; 对于间隙, 如果有尺寸要求的, 一定要显示出来; 一定要显示制造要求和设计要求的细节。3.应用典型截面总布置设计过程3.1 确定前部车身结构图1 前部车身结构简图( 1) T01A 中心面处的挡风玻璃截面显示要素: 顶盖前部, 顶盖和焊接翻边; 挡风玻璃, 胶条类型, 粘胶和玻璃黑边( 上边和下边) ; 所有内饰到玻璃的间隙;仪表板外轮廓线; 仪表板中间附件。( 2) T01B 乘员中心及前隔板中心截面显示要素: 用角度标识眼椭圆限制范围; 95%人体模型视线通过挡风玻璃的上视野角度; 通过发动机盖板到路面的下视野角度; 到挡风玻璃和仪表板表面的下视野角度; 遮阳板收起和放下的上视野角度。图2 乘员中心及前隔板中心截面简图(2) T01C 中心面处的前吸能区、格栅及发动机盖板截面显示要素: 离地角; 发动机盖板锁销和打开关闭的人机因子;空气到达冷凝器的入口尺寸; 吸能梁的结构; 发动机盖板到地高度。(3) T01D 前大灯水平及格栅截面显示要素: 可视光线角度; 车身附件; 换灯泡的人机因子。3.2 确定车身侧围上车体结构图3 车身侧围上车体结构简图( 1) T02A 前门车顶截面显示要素: 门结构、门玻璃和门包边; 胶条及贴合位置; 车顶流水槽; 内饰及附件; 电器线束; 顶衬到乘客头部的间隙。( 2) T02C B 柱及车顶截面显示要素: 车顶流水槽; 顶弧、B 柱和车身的搭接; 内饰及附件; 电器线束; 头靠。( 3) T02D C 柱及车顶截面显示要素: 车顶流水槽; 顶弧、C 柱和车身的搭接; 内饰及附件; 电器线束; 顶衬。( 4) T02E 后窗车顶截面显示要素: 车顶流水槽; 后窗玻璃及密封胶条; 封条贴合位置; 玻璃黑边; 内饰及附件;电器线束; 顶衬。3.3 确定后车体车身结构图4 后车体车身结构简图( 1) T03A 中心面铰链处的后窗头部截面显示要素: 铰链开合的位置; 尾门开合的位置; 顶盖和顶盖后横梁结构; 排水系统; 胶条及贴合位置; 顶衬与内饰; 电器线束及穿过孔尺寸; 窗玻璃及密封胶; 内饰附件; 铰链安装的制造要求; 驾驶员视野; 刹车灯; 尾门到地面的高度; 尾门打开的高度; 关闭尾门的人机工程因子。( 2) T03B 中心面处后下窗截面显示要素: 窗玻璃及密封胶; 密封胶条及贴合位置; 后地板内饰附件; 门把手关闭及打开位置; 把手到地的距离; 把手外饰模型及间隙; 门锁柱及机械系统。( 3) T03C 中心面处的后保险杠截面显示要素: 车身结构; 尾门结构; 尾门锁扣; 尾门到后保险杠的X 方向距离; 后保到地高度; 后保附件特征。( 4) T03D D- 柱处的尾灯垂直截面显示要素: 车身结构; 内饰及附件特征; 尾灯附件特征; 更换灯泡的人机工程因子。3.4 确定车身侧围中车体结构图5 车身侧围中车体结构简图( 1) T04E 尾灯处的D- 柱水平截面显示要素: 车身结构; 尾门结构; 门密封胶条及粘贴位置;门的翻边; 后地板内饰及附件特征; 尾灯结构; 后地板灯附件结构; 更换灯泡服务人机工程因子; 线束穿过孔尺寸。( 2) T04A A 柱截面显示要素: 车身结构; 挡风玻璃和粘胶; 挡风玻璃黑边线;门结构; 门密封胶条及粘贴位置; 门内玻璃和密封胶条; 门包边; 后地板内饰及附件特征; 驾驶员视野( 挡风玻璃与门) ; 驾驶员看后视镜的视野; 线束穿过孔尺寸。( 3) T04B B 柱截面显示要素: 车身结构; 门结构; 门密封胶条及粘贴位置; 门内玻璃和密封胶条; 门包边; 内饰及附件特征; 驾驶员视野( 门与门) ; 线束和线槽结构; 后门开角及运动轨迹; 安全带扣及固定点。( 4) T04C C- 柱及后窗截面显示要素: 车身结构; 门结构; 门密封胶条及粘贴位置; 门内玻璃和密封; 后地板内饰及附件特征; 驾驶员视野( 门与C-柱) ; 线束和线槽结构; 安全带扣及固定点; 蝶型窗及粘胶。( 5) T04D D 柱与所有玻璃截面显示要素: 车身结构; 尾门结构; 门密封胶条及粘贴位置;门翻边; 后地板内饰及附件特征; 驾驶员视野( D- 柱与尾门) ;线束和线槽结构; 安全带扣及固定点; 后门玻璃及粘胶。3.5 确定车身侧围下车体结构( 1) T05A 前轮中心面截面显示要素: 前地板、发动机盖板及翼子板附件( 盖板铰链) ; 轮胎及其包络面; 车架结构; 前地板轮罩板和及减振器;保险杠; 翼子板到地面距离; 翼子板到轮胎中心线距离; 千斤顶举升位置; 车架到地面距离。( 2)
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