无损检测检测报告

1、-. z.德地氏化工设备 射线检测专用工艺卡工艺卡编号: RT11101 DDPS/QR-10-01-A工件产品编号11S018产品名称1号盐酸洗涤塔 产品图号DWSL1111.0产品规格60010mm材料牌号Q245R,20容器类别II坡口形式Y&V焊接方法SMAW& GTAW检测时机外观检测合格后器材源种类*射线设备型号*G-3005P&*GH-2505Z焦点尺寸1.02.3&1.02.4胶片牌号AGFA C7胶片规格36080mm增感屏Pb(前0.03/后0.03)屏蔽方式背衬铅板像质计型号Fe10-16冲洗方式手工显影液配方皇冠显影时间58min显影温度202透照工艺参数焊缝编号S1A

2、1A5B1B2B9B10B11焊缝长度3005715851947194719471947850检测比例100%100%100%100%100%100%100%100%合格级别IIIIIIIIIIIIIIII透照厚度101010101010108应显示丝号1313131313131313透照方式AAACCCCC焦距Fmm70012001200310310310310135管电压KV185185185185185185185170管电流mA55555555曝光时间min3990.70.70.70.70.3一次透照长度300286293279279279279270拍片数量12277775技术要求1

3、、检测标准：/T4730.2-2005；2、照相技术等级为AB级，底片黑度*围D：2.04.0；3、本工艺卡未规定事项，按照DDPS/WI-10-06压力容器焊缝射线检测通用工艺规程执行检测部位示意图见附图透照方式 A：纵缝透照法； B：环缝单壁外透法； C: 环缝内透法； D: 双壁单影法 ； E: 双壁双影法; 编制资格：日期：审核资格：日期：德地氏化工设备磁粉检测专用工艺卡 检测工艺编号: MT11101 DDPS/QR-10-04-A产品编号11S018产品名称1号盐酸洗涤塔检测标准/T4730.4-2005检测部位焊缝材 质Q245R,20,Q235B检测比例100 %检测时机焊后冷

4、却焊缝(工件)编号D1D7外表状况金属光泽坡口形式/焊接方法GMAW合格级别I仪器型号CD*-III磁化方法磁轭法磁粉施加方法喷涂磁粉种类黑水磁悬液灵敏度试片型号A1 30/100磁悬液浓度1025磁化方向纵向磁化磁化电流交流提升力45磁化时间13触头(磁轭)间距75180备 注1000L*检测部位示意图: 编制资格：日期：审核资格：日期：德地氏化工设备 渗透检测专用工艺卡 检测工艺编号: PT11101 DDPS/QR-10-05-A产品编号11S018产品名称1号盐酸洗涤塔 检测标准/T4730.5-2005检测部位焊缝及热影响区材 质Q245R,20检测比例100%外表状态打磨光滑温 度

5、1050合格级别I渗透剂种类着色渗透检测方法IIC-d试块类型B型渗透剂牌号DPT-5清洗剂牌号DPT-5显像剂牌号DPT-5渗透剂施加方法喷 洒渗透时间1030min观察方式目视显像剂施加方法喷 洒显像时间760min报告编号PT2011101检测部位示意图: 见附图检测程序:1.预清洗 2.渗透 3.清洗 4.枯燥 5.显像 6.观察 7.记录备注:当渗透检测不可能在1050温度*围内进展时,参照/T4730.5-2005标准附录B执行。在清洗渗透剂时不得往复擦拭，不得用清洗剂直接在被检面上冲洗。被测工件外表枯燥后喷施显像剂时，显像剂应充分搅拌均匀，喷嘴距工件外表300400mm,且喷嘴与

6、工件外表夹角3040，使显像剂薄而均匀地喷洒到工件外表。本工艺卡未规定事项，按照DDPS/WI-10-01压力容器渗透检测通用工艺规程执行。编制资格：日期：审核资格：日期：德地氏化工设备 焊缝射线检测报告Report for Radiographic E*amination of Weld报告编号/Report No. RT2011101 DDPS/QR-10-07-A 工件Part产品编号Product serial No.11S018材质Material designationQ245R产品名称Product name1号盐酸洗涤塔 规格Material specification5002

7、5210mm检测条件及工艺参数E*amination condition and processing parameters射源种类Source type*射线设备型号Equipment model No.*G-3005P焦点尺寸Focal spot size1.02.3胶片牌号Film designationAGFA C7增感方式Intensifying Screen typePb(前0.03/后0.03)胶片规格Film specification36080mm像质计型号 IQI typeFe10-16冲洗方式Flushing condition手工显影液Prescription for

8、developer solution皇冠显影条件Developing condition时间Time： 5 min温度Temperature：202 照相质量等级Radiographic quality level AB底片黑度 Film density2.04.0焊缝编号Weld serial No.S1板厚 mm Plate thickness10透照方式E*posure typeAL1焦距 Soure-to-film distance700管电压 KVP Tube voltage185管电流 mA Tube current5曝光时间min E*posure time3要求像质丝号Requ

9、ired IQI13焊缝长度mm Weld length300一次透照长度 Length of each penetration300合格级别级Acceptable classII要求检测比例()Required e*amination degree100实际检测比例()Actual e*amination degree100检测标准E*amination standard/T4730.2-2005检测工艺编号E*amination processing No.RT11101合格片数Acceptable pieceA类焊缝Category AB类焊缝Category B相交焊缝Intersec

10、ting weld共 计Total最终评定结果Final result级Class I级Class IIClass III级Class IV1/11/缺陷及返修情况说明Statement for defect and repairing： 1、本台产品返修共计 / 处,最高返修次数 / 次,返修长度为 / mm, 焊缝一次合格率为 100% 。For this product,total locations of re-welding is / , the most repeat re-welding.is / times,the length of repairing is / mm,the

11、 Conformity rate once time is 100% 2、超标缺陷部位返修后经复验合格。The unacceptable defect location are re-e*amined to be acceptable after repairing. 3、返修部位原缺陷情况见焊缝射线检测底片评定表。Original defect states of repairing locations are shown in the film evaluation table of weld radiographic e*amination.检测结果E*amination result本

12、台产品焊缝质量符合 II 级的要求，结果合格。The weld quality of this product conforms to the requirementof class II the result is acceptable.备注：检测位置及底片情况详见焊缝射线底片评定表及射线检测位置示意图。另附Remark: The detailed e*amination locations and film states are shown in the film evaluation table of weld radiographic e*amination and on the of

13、 radiographic e*amination locations.透照方式E*posure TypeA：纵缝透照法/ Penetration ofLongitudinal welding B： 环缝单壁外透法/Single-wall penetration of curved objectsC: 环缝内透照法/ Radiation source located inside the object and with the film outside D: 双壁单影法/Double wall and single viewing E: 双壁双影法/ Double wall and doubl

14、e viewing 报告人资格qualified reporter日期Date审核人资格qualified approver日期Date：无损检测专用章Particular stamps for nondestructive e*amination日期Date：德地氏化工设备焊缝射线检测底片评定表Evaluation table for film of weld radiographic e*amination产品编号Product serial No. 11S018DDPS/QR-10-12-A序号Serial No.焊缝底片编号Weld &film serial No.相交焊缝接头Inte

15、rsecting welded joint底片黑度Film density(D)像质丝号IQI板厚Plate thickness(mm)缺陷性质及数量Quantity and property of defect评定级别Evaluation class(class)一次透照长度Length of each penetration(mm)备注Remark1S1-1/2.04.012310未见缺陷I30023456789101112131415161718192021222324252627282930备注 Remark： A.裂纹 Cracks ； B.未熔合 Lack of fusion； C

16、.未焊透 Lack of penetration ； D.条缺 Stripy flaw； E.圆缺 Round flaw 报告人(资格): Qualified reporter日期Date：审核人(资格):Qualified approver 日期Date：德地氏化工设备 焊缝射线检测报告Report for Radiographic E*amination of Weld报告编号/Report No. RT2011101 DDPS/QR-10-07-A 工件Part产品编号Product serial No.11S018材质Material designationQ245R产品名称Produ

17、ct name1号盐酸洗涤塔 规格Material specification60010mm检测条件及工艺参数E*amination condition and processing parameters射源种类Source type*射线设备型号Equipment model No.*G-3005P&*GH-2505Z焦点尺寸Focal spot size1.02.3&1.02.4胶片牌号Film designationAGFA C7增感方式Intensifying Screen typePb(前0.03/后0.03)胶片规格Film specification36080mm像质计型号 IQ

18、I typeFe10-16冲洗方式Flushing condition手工显影液Prescription for developer solution皇冠显影条件Developing condition时间Time： 5 min温度Temperature：202 照相质量等级Radiographic quality level AB底片黑度 Film density2.04.0焊缝编号Weld serial No.A1A5B1B2B9B10B11板厚 mm Plate thickness1010101010108透照方式E*posure typeAACCCCCL1焦距 Soure-to-fil

19、m distance12001200310310310310135管电压 KVP Tube voltage185185185185185185170管电流 mA Tube current5555555曝光时间min E*posure time990.70.70.70.70.3要求像质丝号Required IQI13131313131313焊缝长度mm Weld length5735871947194719471947850一次透照长度 Length of each penetration286293279279279279270合格级别级Acceptable classIIIIIIIIIIII

20、II要求检测比例()Required e*amination degree100100100100100100100实际检测比例()Actual e*amination degree100100100100100100100检测标准E*amination standard/T4730.2-2005检测工艺编号E*amination processing No.RT11101合格片数Acceptable pieceA类焊缝Category AB类焊缝Category B相交焊缝Intersecting weld共 计Total最终评定结果Final result级Class I级Class II

21、Class III级Class IV433637325/缺陷及返修情况说明Statement for defect and repairing： 1、本台产品返修共计 / 处,最高返修次数 / 次,返修长度为 / mm, 焊缝一次合格率为 100% 。For this product,total locations of re-welding is / , the most repeat re-welding.is / times,the length of repairing is / mm,the Conformity rate once time is 100% 2、超标缺陷部位返修后经

22、复验合格。The unacceptable defect location are re-e*amined to be acceptable after repairing. 3、返修部位原缺陷情况见焊缝射线检测底片评定表。Original defect states of repairing locations are shown in the film evaluation table of weld radiographic e*amination.检测结果E*amination result本台产品焊缝质量符合 II 级的要求，结果合格。The weld quality of this

23、 product conforms to the requirementof class II the result is acceptable.备注：检测位置及底片情况详见焊缝射线底片评定表及射线检测位置示意图。另附Remark: The detailed e*amination locations and film states are shown in the film evaluation table of weld radiographic e*amination and on the of radiographic e*amination locations.透照方式E*posur

24、e TypeA：纵缝透照法/ Penetration ofLongitudinal welding B： 环缝单壁外透法/Single-wall penetration of curved objectsC: 环缝内透照法/ Radiation source located inside the object and with the film outside D: 双壁单影法/Double wall and single viewing E: 双壁双影法/ Double wall and double viewing 报告人资格qualified reporter日期Date审核人资格qua

25、lified approver日期Date：无损检测专用章Particular stamps for nondestructive e*amination日期Date：德地氏化工设备焊缝射线检测底片评定表Evaluation table for film of weld radiographic e*amination产品编号Product serial No. 11S018DDPS/QR-10-12-A序号Serial No.焊缝底片编号Weld &film serial No.相交焊缝接头Intersecting welded joint底片黑度Film density(D)像质丝号IQI

26、板厚Plate thickness(mm)缺陷性质及数量Quantity and property of defect评定级别Evaluation class(class)一次透照长度Length of each penetration(mm)备注Remark1A1-1/2.04.01310未见缺陷I2862A1-2/2.04.01310未见缺陷I2863A5-1/2.04.01310未见缺陷I2934A5-2/2.04.01310未见缺陷I2935B1-1T2.04.01310未见缺陷I2786B1-2/2.04.010未见缺陷I2787B1-3/2.04.01310未见缺陷I2788B1-

27、4/2.04.010未见缺陷I2789B1-5/2.04.01310未见缺陷I27810B1-6/2.04.010未见缺陷I27811B1-7/2.04.010未见缺陷I27812B2-1T2.04.01310未见缺陷I27813B2-2/2.04.010未见缺陷I27814B2-3T2.04.01310未见缺陷I27815B2-4/2.04.010右5mm处E(11)I27816B2-5/2.04.01310未见缺陷I27817B2-6/2.04.010未见缺陷I27818B2-7/2.04.010未见缺陷I27819B9-1T2.04.01310未见缺陷I27820B9-2/2.04.01

28、0未见缺陷I27821B9-3T2.04.01310未见缺陷I27822B9-4/2.04.010未见缺陷I27823B9-5/2.04.01310左65mm处E(21)II27824B9-6/2.04.010未见缺陷I27825B9-7/2.04.010右115mm处E(21,11)II27826B10-1T2.04.01310未见缺陷I27827B10-2/2.04.010左60mm处E(21)II27828B10-3/2.04.01310右25mm处E(21)II27829B10-4/2.04.010右40mm处E(21)II27830B10-5/2.04.01310右80mm处E(11

29、)I278备注 Remark： A.裂纹 Cracks ； B.未熔合 Lack of fusion； C.未焊透 Lack of penetration ； D.条缺 Stripy flaw； E.圆缺 Round flaw 报告人(资格): Qualified reporter日期Date：审核人(资格):Qualified approver 日期Date：德地氏化工设备焊缝射线检测底片评定表Evaluation table for film of weld radiographic e*amination产品编号Product serial No. 11S018DDPS/QR-10-12

30、-A序号Serial No.焊缝底片编号Weld &film serial No.相交焊缝接头Intersecting welded joint底片黑度Film density(D)像质丝号IQI板厚Plate thickness(mm)缺陷性质及数量Quantity and property of defect评定级别Evaluation class(class)一次透照长度Length of each penetration(mm)备注Remark1B10-6/2.04.010未见缺陷I2782B10-7/2.04.010未见缺陷I2783B11-1/2.04.0138右50mm处E(11

31、)I1704B11-2/2.04.08右75mm处E(11)I1705B11-3/2.04.0138未见缺陷I1706B11-4/2.04.08未见缺陷I1707B11-5/2.04.0138未见缺陷I17089101112131415161718192021222324252627282930备注 Remark： A.裂纹 Cracks ； B.未熔合 Lack of fusion； C.未焊透 Lack of penetration ； D.条缺 Stripy flaw； E.圆缺 Round flaw 报告人(资格): Qualified reporter日期Date：审核人(资格):Q

32、ualified approver 日期Date：德地氏化工设备磁粉检测报告Report for Magnetic particle E*amination 报告编号/Report No. MT2011101DDPS/QR-10-10-A产品编号Product serial No.11S018产品名称 product name1号盐酸洗涤塔工件Part部件名称 Part name/材料牌号Material designationQ245R,20,Q235B部件编号 Part serial No./外表状态 Surface condition打磨光滑检测部位 E*amination locati

33、on焊缝及热影响区器材及参数Apparatus and parameters仪器型号Equipment typeCD*-III磁化方法Magnetizing method磁轭法磁粉种类Particle type黑水磁悬液灵敏度试片型号Type of sensitivity pieceA1 30/100磁悬液浓度Particle concentrationg/L1025磁化方向Magnetizing direction纵向磁化磁化电流Magnetizing current交流磁悬液施加方法Method of applying Particle喷涂磁化时间Magnetizing timeS13提升

34、力Lifting power45N触头磁轭间距Pole spacing75180mm最小光照强度Light equipment1000L*技术要求Technical requirement检测比例 E*amination degree100%合格级别 Acceptable classclass检测标准 E*amination standard/T4730.4-2005检测工艺编号E*amination processingNo.MT11101检测部位缺陷情况Defect states at e*amination location序号Item No.焊缝工件部位编号Weld (workpiec

35、e)location No.缺陷编号Defect No.缺陷类型Defect type缺陷痕迹尺寸Defect trace size(mm)缺陷处理方式及结果Defect treatment method and result最终评级级Final evaluation class(class)打磨后复检缺陷Defect re-e*aminationafter grinding补焊后复检缺陷Defect re-e*aminationafter re-welding性质Character痕迹尺寸Trace size (mm)性质Character痕迹尺寸Trace size(mm)1D1D7/检测

36、结论 E*amination conclusion：1.检测结果符合 /T4730.4-1805 级标准的要求，评定为合格。This product conforms to the requirement of /T4730.4-1805 standard,and is evaluated to be acceptable.2.检测部位及缺陷位置详见检测部位示意图另附。The detail e*amination locations and defect locations are shown on the sketch of e*amination locations(separately

37、enclosed).报告人资格：Qualified reporter日期Date：审核人资格：Qualified approver日期Date：无损检测专用章 Particular stamp fornondestructive e*amination日期Date：德地氏化工设备渗透检测报告Report for Liquid Penetrant E*amination 报告编号/Report No. PT2011101 DDPS/QR-10-11-A 产品编号product serial No.11S018产品名称 product name1号盐酸洗涤塔 工件Part部件名称part name

38、/材料牌号material designationQ245R，20部件编号part serial No./外表状态surface condition打磨光滑检测部位e*amination location焊缝及热影响区器材及参数Apparatus and parameters渗透剂种类penetrant type溶剂去除型检测方法e*amination methodIIC-d渗透剂penetrantDPT-5乳化剂emulsion reagent/清洗剂cleaning reagentDPT-5显像剂display reagentDPT-5渗透剂施加方法processingmethod of

39、penetrant喷洒 Spray渗透时间penetrant time12 min乳化剂施加方法processingmethod of emulsion/乳化时间emulsifying time/ min显像剂施加processingMethod of display reagent喷洒 Spray显像时间display time10 min工件温度workpiece temperature26比照试块类型type of parison sample blockAl-alloyCr-plated技术要求Technical requiremet检测比例e*amination degree 100

40、%合格级别acceptable class class检测标准e*amination standard/T4730.5-2005检测工艺编号e*amination processing No.PT11101检测部位缺陷情况Defect states at e*amination location序号Item No.焊缝工件部位编号Weld (workpiece)location No.缺陷编号Defect No.缺陷类型Defect type缺陷痕迹尺寸Defect trace sizemm缺陷处理方式及结果Defect treatment method and result最终评级级Fina

41、l evaluation class(class)打磨后复检缺陷Defect re-e*aminationafter grinding补焊后复检缺陷Defect re-e*aminationafter rewelding性质character痕迹尺寸Trace size mm性质character痕迹尺寸Trace sizemm1B11B18/检测结论e*amination conclusion：1.检测结果符合 /T4730.5-2005 级标准的要求，评定为合格。This product conforms to the requirement of /T4730.5-2005 standa

42、rd,and is evaluated to be acceptable.2.检测部位及缺陷位置详见检测部位示意图另附。The detaied e*amination locations and defect locations are shown on the sketch of e*amination locations(separately enclosed)报告人资格：Qualified reporter日期：Date审核人资格：Qualified approver日期：Date无损检测专用章 Particular stamps for nondestructive e*aminati

43、on日期：Date德地氏化工设备检测部位示意图 Drawing of E*amination LocationDDPS/QR-10-13-A产品编号Product serial No.11S018产品名称Product name1号盐酸洗涤塔 当我被上帝造出来时，上帝问我想在人间当一个怎样的人，我不假思索的说，我要做一个伟大的世人皆知的人。于是，我降临在了人间。我出生在一个官僚知识分子之家，父亲在朝中做官，精读诗书，母亲知书答礼，温柔体贴，父母给我去了一个好听的名字：李清照。小时侯，受父母影响的我饱读诗书，聪明伶俐，在朝中享有“神童的称号。小时候的我天真活泼，才思敏捷，小河畔，花丛边撒满了我的诗我的笑，无可置疑，小时侯的我快乐无虑。“兴尽晚回舟，误入藕花深处。争渡，争渡，惊起一滩鸥鹭。青春的我如同一只小鸟，自由自在，没有约束，少女纯洁的心灵常在*小，流水也被自然洗礼，纤细的手指拈一束花，轻抛入水，随波荡漾，发髻上沾着晶莹的露水，双脚任水流轻抚。身影轻飘而过，留下一阵清风。可是晚年的我却生活在一片黑暗之中，家庭的衰败，社会的改变，消磨着我那柔弱的心。我几