固化交工c4厂房报告

1、恰希玛核电厂三号/四号机组CHASHMA NUCLEARROJECTUNIT-3/UNIT-4设备制造交工文件HAND-OVERFOR EQUIPMENT MANUFACTURING编码NO.PC45716L001SHSS44EH标题Ti厂房控制系统Radwaste Solidification BuildingControl System系统(子项)代码：System(Build) No.SWS设备代码：Equipment No.TI43设备型号：Equipment Type.4SWS801CP、4SWS802CP、4SWS803CP：ernal No.PC4-TI43-001商赛科技发展S

2、hanghai Sunshine Technology Development Co.,恰希玛核电厂三号/四号机组CHASHMA NUCLEARROJECTUNIT-3/UNIT-4设备制造交工文件HAND-OVERFOR EQUIPMENT MANUFACTURING编码NO.PC45716L001SHSS44EH标题Ti厂房控制系统Radwaste Solidification BuildingControl System编制：Prepared ByMa Jun审核：Reviewed By戴海洋Dai Hai批准：Approved ByGong（盖公章）目录Volume 1NO.File

3、namePagePage number1Cover and Contents3P1P32Product certification3P4P63List of equipment and spare parts list2P7P84Specification of solidification technology3P9P115Specification for Use and Maenance20P12P316Report octory Test11P32P697Packing List1P70P708RequirementsforPackaging,transporion,Reservati

4、on and Storage4P71P749Joboxes drawings, distribution frame drawings,equipment installation conditions drawings74P75P148卷一序名称页数页码1封面及目录3P1P32产品合格证3P4P63设备及备品备件2P7P84技术说明书3P9P115安装、调试、使用、维修说明书20P12P316出厂试验38P32P697装箱1P70P708、和保管要求4P71P749接线箱图纸、配线架图设备安装条件图74P75P148C-3/C-4产品合格证控制系统Pakistan C-3/C-4 Radio

5、activeWaste Solidification SystemProduct certification型号Type： SHSS-4SWS801CPS/N： 4SWS801CP生产地Production Place:中国CHINA SHANGHAI检验员Examiner：Ma Jun、戴海洋Dai Hai出厂日期： 2014 年 09月Ex-factory date: 2014/09执行标准Implemenion of standards：IAEA 50-C/SG-Q-96 EJ/T 759.1-2-2000EJ/T 1065-98ANSI/ASME NQA-1-2000, subpart

6、 2.2 IEC61131-3-2003IEC61000-4-2, 1999公司名称：商赛科技发展Company Name: Shanghai Sunshine Technology Development Co.,市徐汇区路300号21楼303室地址：Address: Room 303, Building 21, NO.300, Tian Lin Road ，Shanghai 200233, P.R.CHINA.：86-21-51088979C-3/C-4产品合格证控制系统Pakistan C-3/C-4 RadioactiveWaste Solidification SystemProdu

7、ct certification型号Type： SHSS-4SWS802CPS/N： 4SWS802CP生产地Production Place:中国CHINA SHANGHAI检验员Examiner：Ma Jun、戴海洋Dai Hai出厂日期： 2014 年 09月Ex-factory date: 2014/09执行标准Implemenion of standards：IAEA 50-C/SG-Q-96 EJ/T 759.1-2-2000EJ/T 1065-98ANSI/ASME NQA-1-2000, subpart 2.2 IEC61131-3-2003IEC61000-4-2, 1999

8、公司名称：商赛科技发展Company Name: Shanghai Sunshine Technology Development Co.,市徐汇区路300号21楼303室地址：Address: Room 303, Building 21, NO.300, Tian Lin Road ，Shanghai 200233, P.R.CHINA.：86-21-51088979C-3/C-4产品合格证控制系统Pakistan C-3/C-4 RadioactiveWaste Solidification SystemProduct certification型号Type： SHSS-4SWS803CP

9、S/N： 4SWS803CP生产地Production Place:中国CHINA SHANGHAI检验员Examiner：Ma Jun、戴海洋Dai Hai出厂日期： 2014 年 09月Ex-factory date: 2014/09执行标准Implemenion of standards：IAEA 50-C/SG-Q-96 EJ/T 759.1-2-2000EJ/T 1065-98ANSI/ASME NQA-1-2000, subpart 2.2 IEC61131-3-2003IEC61000-4-2, 1999公司名称：商赛科技发展Company Name: Shanghai Suns

10、hine Technology Development Co.,市徐汇区路300号21楼303室地址：Address: Room 303, Building 21, NO.300, Tian Lin Road ，Shanghai 200233, P.R.CHINA.：86-21-51088979设备EquipmentList名称/NAME订货号/Order Number数量/Amount/Units品牌/BrandC3SITOP 24V6EP13332AA012个Miniature circuit breaker10A2个Miniature circuit breaker4A2个CPU317-

11、2PN/DP6ES73172EK140AB01个8MB RAM6ES79538LP200AA01个Switch6GK51080BA002AA31个SIMATIC 20A SITOP6EP13363BA006个SM3216ES73211BL000AA011个SM3226ES73221BL000AA05个SM331 AI6ES73317KF020AB09个SM331 RTD6ES73317PF010AB02个SM3326ES73325HF000AB02个40 PIN Front connectorXB2ED33C个20 PIN Front connectorXB2ED33C个IM153-26ES7

12、1532BA020XB04个2*IM1536ES71957HD100XA03个BM2*406ES71957HB000XA016个530mm Guides6ES73901AF300AA04个160mm Guides6ES73901AB600AA01个DP6ES79720BA120XA05个Profibus-DP6XV18300EH1040米Profibus-Net6XV18402AH1040米Ithernet6GK19011BB102AA08个Operator Sion6AG40103AB120XB51台Engineer Sion6AG40103AB120XB51台WINCC RC6AV6381

13、2BS070AX01套WINCC RT6AV63812BH070AX01套STEP 76ES78104CC100YA51套Prer1台HP设备EquipmentList名称/NAME订货号/Order Number数量/Amount/Units品牌/BrandRS 厂房SITOP 24V6EP13332BA201个224XP6ES72142SD230XB81个OMRONEM231 4AI6ES72310HC220XA82个SMART1000IE6AV66480BE113AX01个SR 厂房SITOP 24V6EP13332BA201个224XP6ES72142SD230XB81个OMRONEM

14、231 4AI6ES72310HC220XA81个SMART1000IE6AV66480BE113AX01个技术说明书Specification of Solidification Technology一. 总体技术说明：1. General technical specification厂房控制系统及通风控制系统执行、参数监测、控制功能、设备动控制功能以及的良好运行。控制计算、联锁逻辑等等，以满足各系统的运行要求，确保各系统The control system in radwaste solidification building and ventilation control system

15、 performdata acquisition, monitoring of parameter, control manual control of equipment,eriorcontrol and compuion,erlock logic, etc. to meet the systems operation requirements andensures the good operation of system.系统由控制机柜、I/O 站、数据通讯网络、操作员站、工站以及等组成，易集中在显示器上于组态（图形化、模块化），易于使用，易于扩展各系统的工艺参数、显示并可打印输出，控制功

16、能的设计结合了工艺系统以及电气系统的特点和要求。计算机系统的操作界面和组态界面均采用英文。系统采用标准以太网，速率为100Mbps，通讯协议为TCP/IP协议，连接操作员站、工站。系统可利用率为99.9%以上。The system is comed of control cabinets, I/O worksions, dommunicationnetwork,operator worksions, engineering worksions and prers. The system is easy to beconfigured (with pictorial and modular fu

17、nction block), used, extended The alarm display iscentralized on the screen, and can be output to prer. The design of this control functionegrates with characteristic and requirements of pros system and electric system. Theoperating and configurationerface is in English. The system uses Standard Eth

18、ernet, with100Mbpsand Industrial Ethernets protocol, and the Ethernet connects operator worksengineering worksion. The systems availability factor is over 99.9%.ion and系统具备操作权限管理机制，防止越权操作的行为。系统的软硬件有足够的计算能力和容量，保证在系统异常或者应急情况下，不会丢失实时信息、信息及其历史数据。通信网络的平均负荷，在正常工况下15，繁忙工况下20。The system has an authority man

19、agement mechanism to prevent unauthorized operation.The software and hardware of the system have sufficient computinger and capability toprevent system from losing real-time information, alarm and historical data under abnormal oremergent condition. Under the normal working condition, the communicat

20、ion networks averageload is not more20%.n 15%. Under the busy working condition, the average load is not moren系统提供开放式网络、通口及相应的，可实现与核电站其它计算机系统和核电站局域网的连接和通信。系统设置的系统时钟基准，以使系统中的各个操作站和控制站的时间同步，实现全系统时钟，精度1ms。显示器响应时间2 秒，包括从键盘操作至画面显示完成。通过电磁兼容性EMC 试验认证，满足IEC61000-4-2-99 和IEC61000-4-3-98 中电磁兼容性要求。在外部电源瞬间断电时（1

21、0ms），系统不受影响。系统在断电恢复后，能够立即投入运行，断电前的全部数据不丢失。The system provides open network, communicationerface and software to connect andcommunicate with other computer systems and local area networkhe nuclearerworksion. The system sets unified clock reference to synchronize all operator worksion andcontrol works

22、ion, and to realize unifiedclockhe whole system. The clock preciis notmoren 1ms. The screens response time is not moren 2s from keyboard operation toonscreen display. The system pass the EMC test and meet the EMCs requirementsIEC61000-4-2-99 and IEC61000-4-3-98. When the blackout of externaler suppl

23、y is notmoren 10 ms, the system is not affected. After theer failure is recovered, the system canputo operation immediay and all data is reserve before theer failure.二.系统硬件技术说明：2. System hardware specification系统内所有卡件均是固态电路，标准化、模块化和式结构。卡件的插拨有导轨和联锁，不会造成损坏或引起故障。卡件的编址不受机柜内的插槽位置的影响，在机柜内的任何插槽位置上都能执行其功能。机柜

24、内的卡件能带电插拔而不损坏，且不影响其它卡件正常工作。安装于生产现场的设备具有足够的防护等级和有效的保护措施，可以保证在恶劣的现场环境下正常地工作。所有的输入通道、输出通道及其工作电源均互相不会损坏整个卡件，也不影响其它通道正常工作。，任一通道故障都he system, all cards are solid se circuit and the structures are standard, modularizedand plug-type. There are rails and locks to provide for plug and pull of card.t will not

25、damagethe card or cause failure. The slot of cabinet will not affect the address of cards and any slot ofthe cabinet can perform the function.he cabinet, the hotswap of cards is free of damage, andwill not affect the function of other cards. The equipment installed on site should have adequateprotec

26、tion grade and effective safeguard.t will ensure normal work of system under the badcircumstance. All inphannels, outphannels ander supply should be isolated fromeach other. Any channels failure will not damage the entire card and not affect other channelswork.IO 处理系统智能化，能减轻控制系统的处理负荷。IO 处理系统能完成扫描、数据

27、整定、开关量输入和输出、线性化、过程点质量判断、工程换算等功能。所有的IO 卡件应有标明IO状态的LED 指示和其它显示，如卡件电源指示等。所有控制的模拟量输入信号每秒至少扫描和更新4 次，所有控制的开关量输入信号每秒至少扫描和更新10 次。为满足某些需要快速处理的控制回路要求，其模拟量输入信号能达到每秒扫描8 次，开关量输入信号能达到每秒扫描20 次。每8 个模拟量输入点至少有一个单独的AD 转换器，每一个模拟量输出点有一个单独的DA转换器，每一路热电阻输入有单独的桥路。Theelligent I/O prosing system can reve the prosing load of c

28、ontrol system. I/Oprosing system can complete scanning, data setting, discrete input and output, linearization,quality judgment of pros poand etc. All I/O cards indicate the sus with LED and otherdiagnostic displays, such as cardser indicator. Allog input signals should be scanned andupdated 4 times

29、 per secondeast. All discrete input signals should be scanned and updated 10times per secondeast. In order to meet requirement of some fast prosing control loop, theog input signal is scanned 8 times per second and the discrete input signal is scanned 20times per second. Every eightog input pos shou

30、ld have an independent A/D converter atleast. Every oneogty output poshould have an independent D/A converter. Everyhot三.input should have a independent bridge circuit.技术说明：3.Software specificationPLC编程为STEP7，人机界面为WINCC，工控机系统为MSWindows XP操作系统。系统具有组态功能，包括数据库、图形生成、报表打印和其它等等。对组态的输入，允许用户使用两种方法来实现：键盘输入和文

31、件输入（如EXCEL 文件）。组态信传送的参数进行定义和修改。能够对通过通The PLCs programming software is STEP 7. Theputererface is WINCC. Theindustrial computers system is MS Windows XP. The system has a configuration function,including database, graph generation, reports pr ing and others. The s stem allows custom r to use two kinds

32、 of functions to input the configuration: keyboard entry and input file (such as: EXCEL file.) The configuration software can define and revise the parameter transferred bycommunication.提供 1 个操作员站，运行通过键盘等发出的任何操作指令均能在1 秒或更短的时间内被执行。运行应时间2 秒。对运行被延缓。发出操作指令到通道输出和返回信号从通道输入到显示器上的响操作指令的执行和确认，不应由于系统负载的改变或使用了

33、网而The system provides an operator worksion. The operator can send any operationinstruction through the keyboard or other way. The instruction can be executed in ocond orless. The response time betn the sending instruction to outphannel and return signalfrom the outphannel to screen is not moren 2 se

34、conds. The execution and confirm ofinstruction will not be delayed by the changed load the gateway.提供 1 个工站，用于程序开发、系统、控制系统组态、数据库和画面的编辑及修改。工站能调出任一已定义的系统显示画面。在工站上生成的任何显示画面和趋势图等，均能通过通讯总线加载到操作员站。工站能通过通讯总线调出系统内任一分散处理单元的系统组态信息和有关数据，还可将组态数据从工站上到各分散处理单元和操作员站。此外，当重新组态的数据被确认后，系统能自动地刷新其内存。工站还包括站用处理器、图形处理器及能容纳系

35、统内所有数据库、各种显示和组态程序所需的主存贮器和外存设备。工站设置保护，以防一般擅自改变控制策略、应用程序和系统数据库。工站配置光盘刻录驱动器等，用于过程参数等历史数据、系统设备故障和操作运行信息等。The system provides an engineering worksion. The worksion is appd for programdevelopment, system diagnostics, the configuration, database and thcture editing andreviof the configuration. The worksion

36、 can call-out any defined screen display. Anydisplay and trend chart generated by engineering worksion can load to the operatorworksion through the communicate bus. The engineering worksion can call-out anyconfiguration information and related data of distributed prosing unit through thecommunicate

37、bus. The worksion cso download the configuration dao distributedprosing unit and operator worksion. Furthermore, when the configuration data isconfirmed, the system can refresh memory automatically. The engineering worksion includes:worksion prosor, graphics prosor, main storage (modating systems da

38、tabase,display and configure proesary) and secondary storage device. The engineeringworksion sets software password protection in order to prevent unauthorized modification ofcontrol strategy, application program and database. The engineering worksion has CDrecorder driver to record pros parameter(s

39、uch as: historical data, equipment failure and operating information).安装、调试、使用、说明Specification for Use and Maenance能. Function本系统主要收集、衰变和处理反应堆正常运行及检修时产生的放射性浓缩液和废树脂，使其达到和处理要求。This system mainly collects, stores, decays and dises the radioactiveconcentrated liquid and spent resins which are produced b

40、y the reactor during itsnormal operation and maenance to meet the requirements for storage anddisition.将各系统产生的废树脂分别收集在中、低放废树脂槽中，废树脂槽容量按十量考虑。由废液处理系统产生的含硼浓缩液、弱放浓缩液、泥浆，以及放年化废水均采用水泥，使之成为具有一定物理化学性能的产物。Spent resin from different systems is collected separay in low and mediumlevel spent resin storageand th

41、e capability of theis designed for ten-yearstorage. Concentrated liquid containing boron, low level concentrated liquid and mud which are produced by WLS (Liquid Radwaste System) as well as wasted water produced by radioactive labs are solidified by cement. Then they will be solidifiedproducts with

42、prophysical and chemical properties.全部产物采用200升钢桶进行包装，装有废物后的污染水平符合GB18871-2002。All the solidified products are packed with 200-litre steel barrels, and the external dosage and pollution level of the barrels should meet the requirements of GB18871-2002.二系统以及设备的说明综述Summary桶表面剂量以及系统主要分为废树脂理系统和通风系统，其中水泥和

43、浓缩液的水泥两部分。还有空气过滤处部分不在系统处理范围内。Radioactive Waste Solidification System can be dividedo spent resin storageand cement solidification. Besides, there are air filtration system and ventilation system. We will not deal with the cement solidification system.总计I/O点数：AI：约59点 AO：约7点 DI：约263点 DO：约116点 Totally

44、I/O numbers:AI: about 70 po AO: about 10 po DI: about 280 po DO: about 130 pos s ss1废树脂1. Spent Resin Storage废树脂部分分别接受来自各系统的废树脂，共设六个废树脂槽。其中三个为中放废树脂槽，二个为低放废树脂槽，一个为备用废树脂槽。各系统均用复用水输送废树脂。多余的水通过溢流管（内设滤网，树脂截留在网外）返回NX厂房工艺疏水。设备上方有排气口，连接气体净化系统。滤网的出口管接有复用水返洗管。在设备下部有树脂排出管。另外还设有复用水或压缩空气松动树脂的接管。Spent resin stora

45、ge part collect separay spent resin from different systems.There are sixfor the spent resin, three of them store medium level radioactivespent resins, two of them store low level radioactive spent resins, and the last one isspare spent res. Each system uses reused water to transport the spent resin.

46、 Theextra water return to pros drain storagein NX building through the overflowpipe (with filtering net in it to keep the resins outside thpe). Above the equipmentsthere are vents connected with the air purification system. The exit pipe of the filtering net is connected to washing pipe of reused wa

47、ter. Under the equipments there are the exit pipes for resin. In addition, pipes for reused water and compressed air are also provided.槽布置在设备室能容纳The storage混凝土设备室内。设备室内有不锈钢托盘，一旦设备，槽所的废水。are locatedhe underground concrete equipment room.There are stainless salvershe room. In case of leaking of the eq

48、uipment, the roomcanmodate the spent water of storage.2气体净化2. Purification of Air系统的工艺排气经捕集器、高效过滤器、喷射器组成净化系统。净化后的气体去通风系统。过滤器的过滤材质是超细玻璃纸，其过滤器的使用周期主要取决于过滤器的阻力大小、过滤效率、过滤器中放射性积累量等。The discharged gas from pros of the solidification system is purified bypurification system comed of catcher, efficient filt

49、er and ejector. The purified gasgoes to ventilation system. The material of filter is an ultra-fine glass fiber filterpr.The life cycle of filter depends on the, efficiency of the filter and theradioactive accumulation inside the filter as well as other factors.三与其他系统接口.erface with other systems处理系统

50、中，与其他系统接口有：液体废物处理系统、乏池冷却及净化系统、化学及疏水系统、压缩空气系统、硼回收系统、去污系统以及化学与容积控制系统。The solidification system has theerface with following systems: liquidradwaste pros system, spent fuel pool cooling and purification system, chemistrylab and draining system, compressed air system, boron recycling system, decontamina

51、tion system and chemical and volume control system.四正常运行 .Normal Operation 1废树脂 1.Spent resins用复用水将废树脂送到废树脂槽。化容、硼回、乏燃池系统的废树脂用复用水输送到中放废树脂复用水冲排到低放废树脂槽。而废液系统，蒸汽发生器排污系统的废树脂用槽。进入废树脂槽之前，首先打开进树脂阀。同时打开排气阀后方可通知各系统操作可将废树脂排入本系统。打开废树脂槽下部排水阀，将废水排到废水槽。待废树脂输送结束，关闭下部排水阀使树脂上部保持有一定水位，并废树脂量。对上、下排水滤头要定期用复用水或压空反冲，保持滤头畅通

52、无阻。废树脂也要定期排水、排气，还要定期松动，至少每月一次，以防树脂结块。The spent resins are sent to spent resin storageby the reused water. Thespent resins of chemical and volume control system, boron recycling system and spentfuel pool cooling system are sent to medium level spent resins storageby thereused water.While the spent re

53、sins of liquid radwaste pros system,generator blow down system are sent to low level spent resinsby the reusedwater., The inlet valves for spent resins shall be open before sent to the spent resins imultaneously open the vent valve and then give the instruction to operators ofthe systems sot they ca

54、n discharge the spent resins to the spent resin systems.Open the drain valve under the spent resand discharge the waste water towaste water. Untilof the transporting of the spent resin, close the ventvalve to keep a certain water level above the resin and record the spent resinIn order to keep the f

55、ilters unobstructed, the filters of the upper and down drainsty.should be reversely flushed with the reused water or compressed air periodically. The spent resins should be drained and degasified periodically. In order to preventagglomeration, it should be loosened 2通风2. Ventilationeast once a month

56、.厂房的送风系统，室内温度控制是通过调节冷却盘管和加热盘管上的电动两通调节阀的开度来实现的。Theerior temperature of the radwaste solidification building and theventilation system is regulated by the opening of the two-way motor-operator control valves which are installed in cooling pipe and heating pipe.控制室LR215的温度信号送往厂房PLC 系统，通过自动调节冷却盘管上的冷水电动调

57、节阀VWN045YM 和加热盘管上的热水电动调节阀PWP023YM的开度，维持控制室的温度在冬天202、夏天282范围之内。The temperature signal of the control room LR215 is sent to PLC systems of theradwaste solidification building. The temperature of the control room maains 202 in wer and 282 in summer through regulating the opening of theVWN045YM and PWP0

58、23YM automatically. The VWN045YM is the cooling watermotor-operator control valve motor-operator control valvehe cooling pipe and the PWP023YM is the hot water he heating pipe.本系统控制设备均可手动起动，排风系统中的电动阀门可自动开启。The control equipments of the system can be manually started. The motor-operator valve of the

59、ventilation can be automatically opened. 自动起动：Auto-start:VSB201DA接到VSB201FN起动信号可自动开启。The VSB201DA is connected to VSB201FN auto-starting signal and can be automatically opened.VSB202DA接到VSB202FN起动信号可自动开启。The VSB202DA is connected to VSB202FN auto-starting signal and can be automatically opened.本系统控制

60、设备均可手动停运，排风系统中的电动阀门可自动关阀。The equipment of system can be manually stopped. The motor-operator valve of the ventilation system can be closed automatically.自动停运：Auto-shutdown:VSB201DA接到VSB201FN停运信号可自动关阀。The VSB201DA is connected to VSB201FN shutdown signal and can be closed automatically.VSB202DA接到VSB2