模具表面处理种类与规格

1、模具表面处理种类与规格抛光（Polish)火花纹(Thin Fire Texture)化学蚀纹（Texture)蚀纹处理和模具斜度电镀(Plating)喷砂（Blasting）抛光（Polish)SPI - Society of the Plastics Industry塑料工业协会Types ofFinishes Current SPIFinish Numbers Description andPrevious Finish NumbersRoughness Comparison R.A. Diamond#1 Diamond Buff（#1钻石膏，光学要求）A0#3 Diamond Buff

2、（#3钻石膏，镜面）A1is comparable to#10-1#6 Diamond Buff（#6钻石膏，镜面）A2is slightly finer than#21-2#15 Diamond Buff（#15钻石膏，镜面）A3has more imperfections than2-3Paper600 Grit（600砂纸，光面）B1is finer than#32-3400 Grit（400砂纸，光面）B2is slightly finer than4-5320 Grit（320砂纸，光面）B3is comparable to9-10Stone600 Stone（600油石，光面）C1

3、is finer than#410-12400 Stone（400砂纸，光面）C2is slightly finer than25-28320 Stone（320砂纸，哑面）C3is comparable to38-42Dry Blasted #11 Glass Bead（#11粗玻璃砂）D1is finer than#510-12#240 Aluminum Oxide Blast（#240氧化铝）D2is comparable to26-32#24 Aluminum Oxide Blast（#24氧化铝）D3is a little more coarse than190-230Diamond

4、 Mold Polishing & Finishing Specifications钻石抛光（非常适合镀镍和镀铬）SPIA-1（高质量外观或者镜片模具）SPIA-2（良好脱模和外观）SPIA-3（良好脱模，外观无需高光）砂纸抛光（轻微高光面，良好脱模，用在装饰要求不高的场合）SPIB-1SPIB-2SPIB-3油石抛光（非高光面，良好脱模，也是砂纸和钻石抛光的头道工序）SPIC-1SPIC-2SPIC-3喷砂抛光（网点和纹理表面）SPID-1SPID-2SPID-3火花纹(Thin Fire Texture)号码电火花深度（mm)号码电火花深度（mm)0 0.00040 21 0.00448

5、1 0.00044 22 0.00504 2 0.00048 23 0.00560 3 0.00056 24 0.00648 4 0.00064 25 0.00720 5 0.00072 26 0.00800 6 0.00080 27 0.00880 7 0.00088 28 0.01000 8 0.00100 29 0.01120 9 0.00112 30 0.01280 10 0.00128 31 0.01400 11 0.00140 32 0.01600 12 0.00160 33 0.01800 13 0.00180 34 0.02000 14 0.00200 35 0.02240 1

6、5 0.00224 36 0.02520 16 0.00252 37 0.02800 17 0.00280 38 0.03200 18 0.00320 39 0.03600 19 0.00360 40 0.04000 20 0.00400 41 0.04480 CHARMILL VDI Specification符号粗糙度符号粗糙度AGIE 1Ra 0.2VDI12Ra 0.40AGIE 2Ra 0.315VDI15Ra 0.50AGIE 3Ra 0.5VDI18Ra 0.80AGIE 4Ra 0.8VDI21Ra 1.12AGIE 5Ra 1.25FineVDI24Ra 1.60AGIE 6

7、Ra 2.00FineVDI27Ra 2.24AGIE 7Ra 3.15MedelVDI30Ra 3.15AGIE 8Ra 5.0GrovVDI33Ra 4.50AGIE 9Ra 8.0VDI36Ra 6.30AGIE 10Ra 12.5VDI39Ra 9.00VDI42Ra 12.5VDI45Ra 18.0火花纹规格和图纸表面粗糙度要求对照表Ra -在取样长度内，轮廓偏距绝对值的算术平均值，单位: 。化学蚀纹（Texture)号码咬花深度MT-11000 0.0102MT-11010 0.0254MT-11020 0.0381MT-11030 0.0508MT-11040 0.0762MT-

8、11050 0.1143MT-11060 0.0762MT-11070 0.0762MT-11080 0.0508MT-11090 0.0889MT-11100 0.1524MT-11110 0.0635MT-11120 0.0508MT-11130 0.0635MT-11140 0.0635MT-11150 0.0698MT-11160 0.1016MT Specification单位：mmMold-Tech AMold-Tech BPtn.#Depth(mm)AnglePtn.#Depth(mm)AngleMT-110000.00041MT-112000.0034.5MT-110100.0

9、011.5MT-112050.00254MT-110200.00152.5MT-112100.00355.5MT-110300.0023MT-112150.00456.5MT-110400.0034.5MT-112200.0057.5MT-110500.00456.5MT-112250.00456.5MT-110600.0034.5MT-112300.00254MT-110700.0034.5MT-112350.0046MT-110800.0023MT-112400.00152.5MT-110900.00355.5MT-112450.0023MT-111000.0069MT-112500.00

10、254MT-111100.00254MT-112550.0023MT-111200.0023MT-112600.0046MT-111300.00254MT-112650.0057MT-111400.00254MT-112700.0046MT-111500.002754MT-112750.00355MT-111600.0046MT-112800.00558蚀纹处理和模具斜度的关系Mold-Tech CMold-Tech DPtn.#DepthAnglePtn.#DepthAngleMT-113000.00253.5MT-114000.0023MT-113050.0057.5MT-114050.0

11、0254MT-113100.0057.5MT-114100.00355.5MT-113150.0011.5MT-114150.0023MT-113200.00254MT-114200.00254MT-113250.0034.5MT-114250.00355.5MT-113300.0023MT-114300.00710MT-113350.0023MT-114350.01015MT-113400.0034.5MT-114400.00051.5MT-113450.0034.5MT-114450.00152.5MT-113500.00355.5MT-114500.00254MT-113550.0025

12、4MT-114550.0034.5MT-113600.00355.5MT-114600.00355.5MT-113650.00457MT-114650.0057.5MT-113700.0046MT-114700.0023MT-113750.0046MT-114750.0023MT-113800.0046MT-114800.0034.5蚀纹处理和模具斜度的关系Plaque #6Plaque #7Plaque #8Plaque #10Ptn.#Depth(mm)Ptn.#Depth(mm)Ptn.#Depth(mm)Ptn.#Depth(mm)MT2290.003MT3250.003MT5880.

13、0085MT9800.004MT3920.004MT9640.003MT8880.013MT9010.003MT5850.0035MT10380.002MT10280.0035MT9450.0065MT8890.004MT10430.002MT10670.013MT9700.002MT10130.003MT11700.0025MT11490.013MT9720.0025MT10150.0055MT11920.0015MT11530.0075MT9730.0035MT10390.003MT12390.003MT12110.0095MT9740.0025MT10550.0055MT12400.00

14、3MT12260.0035MT9780.003MT10680.0055MT12410.002MT12270.0035MT9850.0025MT10700.007MT12420.002MT12280.0095MT1055-10.0001MT10740.0055MT12430.002MT12300.013MT1055-20.0045MT11290.003MT12440.0025MT12320.003MT1055-30.0005MT11590.008MT12500.003MT12330.0035MT1055-40.0075MT11220.0015MT20190.0025MT12340.0035MT1

15、055-50.001MT11250.006MT20200.002MT12350.0035MT10550.0015MT11260.0065MT20280.0025MT12360.0035MT1055-60.0017MT11270.0025230530.002MT12380.0045MT1055-70.0225MT15260.0135230640.0015230310.0085昵宏咬花規格表咬花番號拔模斜度平均值 打光程度加工種類HN-DS1115 7800噴砂咬花 HN-DS121.510 13600 800HN-DS13212 15600 800HN-DS14213 19600 800HN-D

16、S01325 30320HN-DS02435 40320HN-DS03436 42320化學咬花 HN-DS044.538 43320HN-DS051.59 13800HN-DS06214 19800HN-DS072.519 24600HN-DS08325 30400咬花番号拔模斜度平均值打光程度加工种类梨地NO. 1289#400梨地NO. 22.51516#400梨地NO. 331517#400梨地NO. 43.51618#400梨地NO. 542023#400梨地NO. 64.52530#400梨地NO. 764042#320梨地NO. 865760#320梨地NO. 966066#32

17、0S -半光泽 G -半光泽 咬花番號拔模斜度平均值 打光程度加工種類NO. 111.7鏡面 NO. 211鏡面 NO. 311.4鏡面 NO. 411.81000 NO. 512.91000 NO. 61.541000 NO. 71.56.5#800 NO. 827#800 NO. 92.57.7#800 NO. 1031011#600 NO. 11341215#600 NO. 12451618#600 S -半光澤 G -半光澤 咬花番號拔模斜度平均值 打光程度加工種類HN202.51214#400 喷砂 HN2131517#400HN22342325#400HN23453337#320H

18、N2441921#320 梨地 HN2542325#320HN2642630#320HN2753740#320HN28564143#320HN29564550#320HN3065863#320HN3166573#320S -半光澤 G -半光澤 喷砂流程模具脱脂封贴喷砂除去贴纸清洗防锈模具脱脂封贴喷砂用封贴表面处理蚀刻梨地流程干燥喷砂除去贴纸清洗防锈咬花番号拔模斜度平均值打光程度加工种类HN1000145#800HN1001156#800HN10021.58#800HN1003134#800HN1004145#800HN1005156#800HN100621011#600HN10072.512

19、13#600HN100831719#600HN10091.567#600HN1010278#600HN101131314#600HN10123.52527#400HN101343337#400HN101454350#400HN101531921#400HN101643233#320HN101753638#320S -半光泽 G -半光泽 咬花番号拔模斜度平均值打光程度加工种类HN20001.589#600HN200121315#600HN20022.52234#400HN20033.54044#400HN200444447#400HN20055.56165#400HN20065.56063#4

20、00HN200756164#400HN200856366#400HN200933335#400HN20103.54346#400HN201122021#400HN201232832#400HN20133.53035#400HN20142.51922#400HN20152.52529#400HN201633338#400HN201743841#400HN201845058#400HN201957075#400HN202021623#400HN20212.52326#400HN202232527#400HN202343034#400HN20244.54250#400HN202555256#400H

21、N202656270#400咬花番号拔模斜度平均值打光程度加工种类HN30001.545#800HN30011.556#800HN30021.579#800HN30032.5811#800HN300431015#600HN300531618#600HN30063.51720#600HN30071.579#600HN30082911#600HN30092.51214#600HN30102.51518#600HN301131822#600HN30123.52428#600HN30133.52731#600S -半光泽 G -半光泽 模具脱脂封贴描绘图形 咬花加工面脱脂皮纹流程蚀刻防锈喷砂用封贴清洗

22、除去贴纸烘烤修正图形二次封贴模具脱脂底片裁剪 咬花面脱脂图形流程现象感光膜剥离蚀刻封贴贴底片曝光感光膜涂布干燥加热图形修正喷砂清洗防锈电镀(Plating)非电镀镍高级防氧化保护中等耐磨修正公差要求不高的位置（0.003”）Hardness HVN100As plated 450 / 50 RCHeat treated at:- 4hr, 350F (177C) 480 to 520- 1hr, 750F (400C) Phosphorus content, wt, %:10.5 to 12.0 Melting point:1620F (880C) Corrosion related prop

23、erties:ASTM B-1171.0 mil deposit, 1,000+ hours Wear properties:Taber abraser wear testIndex value wt. loss mg/1,000 cyclesAs plated 5-18Heat treated 1hr 750F (400C) 4-8Thermal conductivity:cal/cm/sec/C 0.0105 氨基磺酸镍电镀复杂的尺寸修正（0.25mm沉积厚度）耐摩擦和耐磨损防腐蚀作为电镀铬的基础层摩擦系数0.45 或更小洛氏硬度40 RC电镀温度140F理想用途尺寸修正电镀硬铬耐摩擦和耐

24、磨损硬度72RC0.0003-0.0004厚度喷砂（Blasting）Wet Blasting (Liquid Honing)The liquid honing or wet blasting process uses water to cushion the blast media and eliminates damage to the surface of the component, mold or tool. This process is used for precision surface finishing and allows us to control and regula

25、te the flow and type of material used in the blasting slurry. It also allows us to control the velocity, pressure, location (areas can be masked) and other engineered elements to provide the optimum finish for your part, mold, die or tool.Wet Blasting ProcessWet blasting is used primarily, but not e

26、xclusively, as a surface preparation. This process deep cleans with no damage, impregnation, dust, warping or contamination to the surface. It also provides superior bonding, extended duty and even abrasion to the surface. Dry Blasting ProcessA dry blasting cabinet system uses compressed air and an abrasive media feeder to mix particles and discharges this media, with the use of a nozzle, at the part surface. Media is recycled from the system to a hopper for reuse. This proces