玩具验货作业指导

1、Revision History 修改记录VersionVersion版本1.02.0Date日期Mar 09, 2007Aug19,2010Descriptionchange变更履历Initial release（新发行）Renew（更新）Revised by更改人SteveWangLennon WuScope 范围This document specifies the general quality requirements for the category of Soft/Plush toys,Electrical/Battery operated toys, Ride-on toys,

2、 Infant toys and Other toys. It is used as ageneral guideline for inspection if clients have not defined their requirement.此文件为玩具（包括长毛绒玩具，电池驱动玩具，乘骑式玩具，充气玩具等）验货的通用标准，如果客户没有特别的要求，在此定为通用的验货指南。InspectionCriteriaofProduct/Package 产品/包装验货标准Product: 产品Must be without any unsafe defect for using;不允许有在实际使用中任

3、何对使用者造成伤害的缺陷；Should be free of damaged, broken, scratch, crackle etc. Cosmetic / Aesthetics defect;不应有任何损坏，破碎，擦伤，或碎裂等外观缺陷；Mustbeconformtotheshippingmarketlegalregulation/clientsrequirement;必须符合航运市场规定以及客户的要求；The construction, appearance, cosmetics and material of all units should comply withclientsre

4、quirement/approvedsamples;产品的结构，外观，材料等必须符合客户的要求或与样品保持一致；All units should have full function complying with clients requirement / approvedsamples;产品功能必须符合客户的要求或与样品保持一致；The marking / label on unit should be legal and clear.产品上的标记/标签必须符合法规要求且清晰明确。Package: 包装All units will be adequately packaged, and co

5、nstructed from suitably robust materials,suchthatitarrivesinstoreinamerchantablecondition;产品要有足够强度的材料构成的充分包装，使得货物以可销售的状态到达目的仓库；Thepackagingmaterialcanprotectthegoodsfromdamageduringtransportation;在运输过程中，包装材料能防止货物受损；Theshippingmark,barcode,label(suchaspricelabel),shouldconformtoclientsspec.and/orappr

6、ovedsamples;箱麦，条形码，标签（例如：价格标签）应符合客户的要求或与样品保持一致；The package shouldcomply to clients requirement / approved samples;包装必须符合客户的要求或与样品保持一致；Text of illustration, instruction, label and warning statement etc. must be clearly printedinuserslanguage;图解，说明书，标签，警告声明等应清晰地印有使用者语言；The illustration and instruction

7、 on the packaging must conform to the product and itsactualperformance.包装上的图解和说明书必须与实际产品及其功能保持一致；Themethodandmaterialofpallet/crateetc.shouldbeapprovedbyclient.栈板/板条箱包装的材料及方式必须经客户批准Inspection Plan & Defects classification 检验计划及缺陷分类Samplingprocedure&DefectsDefinition,pleaserefertoSHOP-HI001Inspection

8、OperationProcedureSHOP-HI001 通用检查程序 最终随机检查。Acceptable Quality Limit: 可接受的质量限Critical 0 Non-conformity is not allowedAQL 1.5 For Major Non-ConformityAQL 4.0 For Minor Non-ConformityItemcode条款Details详情细节Packaging Check包装检查Details please refer to SHWI-HI-G-001具体请参照产品包装验货通用作业指导书相关章节Sample size & Defects

9、Classification抽样数量及缺陷分类CriticalMajorMinor致命严重轻微At least the square rootof the total number of cartons or defined by client, and checks all cartons/pallets/crates that were selected for sampling.要对所有抽取的卡通箱 / 栈板/板条箱进行检查.Aesthetics / Appearance Check2外观检查Instruction(sheet)/warning/warrantyetc.printingm

10、aterialA说明书/警告语/质保书等印刷材料Details please refer to SHWI-HI-G-001具体请参照产品包装验货通用作业指导书相关章节AppearanceofunitB产品外观G-IINon functional sharp point and sharp edge (May injure customer)X非功能性的尖点锐边Liveinsect/mildewX活虫/发霉Knives, blades, needles and similar sharp foreign objectcontaminationX外表附着刀子、刀刃、针等尖锐物体Incorrect

11、material usedX材料使用错误WrongcolororstyleortypeX颜色/款式/型号错误Excessive/unpleasant odourX异味Deformed, scratched, dirty mark, chipped, dent mark, burrXX变形、刮痕、污迹、缺口、凹痕、毛刺Damaged, broken, cracked, rust markX破坏、损坏、裂缝、锈痕Missing / illegal warning/caution label or markingX警告语标签或标识缺失或难辨认Missing/illegalotherlabelorma

12、rkingX其他标签或标识缺识或难辨认Wobble unitXX摇晃The protected end cap of tube was loose or missingX管子顶端的保护帽松动或缺失Poorcoating/plating/polishXX涂层/电镀/抛光不良Open seam or poor seamXX接缝未缝或缝补不良Untrimmed long thread endX未修整的长线头OverstuffingorunderstuffingX过度填充或欠量填充Battery compartment s cover not closing firmly and properlyX电

13、池盒盖子不能牢固闭合或完全闭合Gap between moving parts is less than 5mm or more than 13mmX5mm 13mmSmallpart(forunder36months)X小部件（小于 36 个月的儿童使用的）Small part without warning statement (for less than 36 months)X小部件没有警告声明（小于 36 个月儿童使用的）Diameterofprojectilesislessthan2mmX投掷部件的直径小于 2mmLeakage of liquid filled toys / inf

14、latable toysX盛装液体的玩具或充气玩具漏Bar Code verification3条形码检测Barcodecannotbescanned条形码标签不能被扫描Wrong bar code label is used条形码标签错误4Safety check安全检查Metaldetectioncheck(forplushtoy)A金属探测检查（针对毛绒玩具）S-1XXG-IIAnymetalparticlefoundbyMetalDetectorX通过金属探测仪器发现金属碎屑Hi-pot check高压测试Position: between primary circuit and ac

15、cessible dead metal partsFor Europe shipment: 4000Vac/5mA/2SFor US shipment: 1200Vac/5mA/2SX位置：在初级线圈和可接触的外部金属部件欧洲产品：4000 伏/5 毫安/2 秒美国产品：1200 伏/5 毫安/2 秒Lengthofcordsontoys玩具上的绳子长度Thecordismorethan220mmL(EN)/305mm(forfreecordsforUS)/356mm(forloopforUS)byforce25N.X220mm(欧洲市场)/305mm(美国市场)/25N 的力绳圈长度超过 3

16、56mm(美国市场)Enclosuretoys(forthevolumeismorethan0.03m andinnersizeismorethan150mm)密闭式玩具（体积大于 0.03m，内部尺寸大于 150mm）Cannot be opened by force of 45N, and no two ventilations (650mm)X45N 力不能被打开，或没有两个通气孔（650 mm）G-IIG-IIG-IIFunction check5功能检查Unit no function or malfunction against reference samples and / or

17、requirementofclient不具备参照样品或客户要求的功能 Brake system no function or malfunction刹车系统无功能Buckle system no function or malfunction扣带系统无功能Remotecontroller/Remotereceivernofunctionormalfunction/overtemperatureofsurface遥控器或玩具上的遥控接收装置无功能/表面温度过高Field Tests & Data Measurement6现场测试及数据测量Assembly check and special fu

18、nction (which can be checked afterassembling) checkA组装检查及组装后的性能测试CannotbeassembledorPartandpartcannotmatch不能组装或部件间不匹配G-IIXXXXS-3XNo functionor malfunctionagainstreferencesamplesand /requirementofclient不具备参照样或客户指定的功能Wobble unit摇晃Sizeofunitcheck产品尺寸BThemeasureddataisoutof5%tolerance测量出的数据超出5%公差范围Weigh

19、t of unit check:产品重量CThemeasureddataisoutof5%tolerance测量出的数据超出5%公差范围Tensiontest拉力测试Apply a force to pull on tested part, Foreyes,noseandothersimilarparts:Europe shipment: 50N when the largest accessible dimension is6mm or less; 90N when the largest accessible dimension is greaterthan6mmUSshipment:70

20、NForseams70NThe force gradually within 5s and maintain the force for 10sD在测试部件上施加拉力，对于眼睛、鼻子或其他类似部件：6mm 50N 的力；最6mm 90N的力到美国的产品：施加 70N 的力对于接缝：70N5 秒内完成并保持 10 秒Anysmallpart,sharppoint andedgebefoundThe seams broken or appeared opening over diameter 10mm发现小部件、尖点锐边，接缝损坏或开口直径大于 10mmUnitdroptest(Including

21、theremotecontrol)产品跌落测试（包括遥控器）ForEuropeanmarket:Freely drop the unit through a height of 850mm onto a vinyle floor 5timesE将产品从 850mm 高度自由落体到塑料地板上，重复五次ForAmericamarket:Freely drop the unit through a height of 930mm onto a vinyle floor 3times将产品从 930mm 高度自由落体到塑料地板上，重复三次XX3 samples Fail the shipment3 s

22、amples Fail the shipment3samplesFailtheshipment3samplesAny small part, sharp point and edge be found or The remote controlfailed of function发现小部件、尖点锐边或遥控器失去功能Fail the shipmentStabilitycheck稳定性测试ForEN:ForToyintendedtobeartheweightofchildPlace the unit on a 10degree (for bear the mass of child) inclin

23、ed plane, and load the unit in the most onerous position with a weightof50kg(25kgforthetoynotsuitableover36monthschild)onits standingorsittingsurface;EN: 玩具是要承载孩子的体重的：则将玩具放在与水平成 10 度的斜面上，并保持最不利的放置方式，50Kg 重的负载（不适合给大于36 25Kg）Fb)For EN: For Toy not intended to ride on by child but the toy weightover4.5

24、kg;Placetheunitona5degreeinclinedplane,andadjusttheunitinthemostonerouspositionforstability;对于 EN: 玩具不需要承载孩子的体重的但玩具重量大于 4.5Kg:将玩具放在与水平成 5 度的斜面上，并保持最不利的放置方式For US: Place unit on a 15 degree inclined plane, if the unit wouldcontainerliquidetc.matter,thenitshouldbeloadedsuchmatter.c)US: 15液体，则应装入相应液体Th

25、eunittipover玩具翻倒Stuffing material check填充物检查Dissect the unit and visual examine the stuffing material. The material Gmustbeclean,freefrominsect,metalparticle,woodsplinterandothercontamination and unpleasant odour将玩具剖开，用眼睛检查填充物，填充物需干净，无虫，金属微粒、木 屑以及其他异物，并且无异味Electricresistivitycheckforcord飞行玩具的绳子阻抗检查H

26、The measure data should exceed 100M/CM阻抗需大于 100M/CM Remote control distance check遥控器遥控距离检查IThe measured data is out of spec tolerance range测量数据超出允许范围Battery fitting check电池装卸检查JBatterycannotcloselyinsettothebatterycompartment电池不能装入电池舱内3 samples3samplesFail the shipment3 samples Fail the shipmentS-3X

27、S-3XBatteryvoltagecheck电池电压检查KThemeasure data outof spec tolerance range测量数据超出允许范围Charger charging check充电器充电检查The charging current (or voltage which after adequate charging timeLaccordingtoinstruction/illustration)根据说明书或演示图检查充电时间结束后的充电电流/电压Measureddataofbatteryoutofspectolerancerange测量数据超出允许范围Transformer output check变压器输出检查MThe voltage/current output data out of spec tolerance range输出电压/电流超出允许范围Lock motor check电机堵转检查Lock the outside