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1、Megafactories: FerrariNGC全民英檢:超級工廠法拉利播出時間:07月05日 星期日 11:00-12:00Ferraari!For ddecaadess, oone of thee moost leggenddaryy naamessin auutommobiiless.Now aa neew mmodeel iis hhitttingg thhe sstreeetss.One aand a hhalff toonneesof hiigh perrforrmannce spoortss caar. Enginneerred witth tthe preecissionno
2、f a spaaceccrafft.The ffasttestt, mmostt poowerrfull prroduuctiion carrFerraari hass evver dessignned.And tthiss iss whheree itts beiing madde!Insidde FFerrrariis megga ffacttoryy!Few ccarss haave carrrieed ssuchh ann auura of leggenddand mmysttiquue tthrooughh thhe ddecaadess.The FFerrrarii off thh
3、e fformmulaa onne ttracck.The wwinnninggestt naame in thee hiistooryof thhe ssporrt.The FFerrrarii off thhe oopenn rooad.An icconiic ssporrtsccar of thee agges.Whethher forr thhe rracee trrackk orr foor tthe roaad,everyy Feerraari is hannd ccrafftedd.Northhernn Ittalyy. thhe ttownn off Maarannelllo.
4、This is thee siite of Ferrrarriss meega facctorry.part hi-tecch ggaraage,part artt sttudiio.a plaace wheere raww meetall iss trranssforrmeddinto raww poowerr annd wwherre ccarssare ccreaatedd liike scuulptturees.Its bbuilldinngs aree evveryy biitas slleekk annd mmodeern as thee caars creeateed hhere
5、e.Becauuse Ferrrarri mmakees ccarss foor tthe strreettand ffor thee raacettracck,the ffacttoryy booastts ssomee unniquue ffeatturees.A winnd ttunnnel forr reeseaarchh annd ddeveeloppmenntdesiggnedd byy Ittalyys supper-arcchittectt,Renzoo Piianoo.An ennginne wworkks fflooodedd byy naaturral ligght,wi
6、th treees to proovidde eexacctlyy thhe rrighht hhumiidittyfor eengiine connstrructtionn.Even a tthreee kkiloometter priivatte rraceetraackused to triial Ferrrarriss laatesst rraceecarrsand rroadd teest itss spporttscaars.Thesee arre tthe buiildiingss thhrouugh whiicheveryy Feerraari makkes itss fiir
7、stt joournney.And ffor thee thhreee thhoussandd woorkeersalongg thhe wway, beeingg heere is an Itaaliaan ddreaam.For uus IItallianns, Ferrrarri hhas alwwayssbeen a mmythh, aalwaays.I meaan, thee booys herre ggroww upp wiith Ferrrarriin thhem.Few ooutssideers andd evven fewwer cammeraasare eeverr all
8、lowwed intto FFerrrariis facctorry.Securrityy iss inntennse.For FFerrrariis forrmulla oone teaamthats bbaseed aat tthe facctorry,therees thee evver-preesennt tthreeatof inndusstriial esppionnagee.And FFerrrariis forrmulla oone seccrettsgo sttraiightt innto itss sttreeet ccarss.This is thee faasteest
9、 andd moost powwerffulproduuctiion carr Feerraari hass evver dessignned-the FFiorranoo 5999.Its sspeeed ttopss 3330 kkiloometterss peer hhourr-and iits priice? Ovver 2000,0000 eeuroo!Ferraaris ppressideent- Luuca Di Monntezzemoolo.For mme tthiss kiind of carr meeanss frreeddom.brakiing accceleeratti
10、onn, hhanddlinng, engginee ussingg.all tthesse iingrrediientt maake thee Feerraari uniiquee.Five yeaars of ressearrch andd deevellopmmentthave gonne iintoo Feerraaris nneweest moddel.So haave sixxty yeaars of hisstorry.Ferraaris llegeendaary fouundeer EEnzoo Feerraariwas aa raacinng ppuriist.To hiim
11、, Ferrrarriss sttreeet ccarss weere jusst aa waayto heelp funnd hhis forrmulla oone teaam.Earlyy Feerraari spoortsscarrs mmay havve bbeenn beeauttifuulto loook at, buut ttheyy weere nottoriiousslyhard to driive.Theirr raacinng ccharractteriistiicswerennt suiitedd too thhe oopenn rooad.But ooverr thh
12、e ddecaadess, FFerrrarii haas mmoveedcloseer aand clooserr too deesiggninng aa spporttscaarthat putts aall thee coompaanysformuula onee exxperriennceinto thee ulltimmatee sttreeet mmachhinee.The FFiorranoo 5999 iis tthatt caar.Ferraaris ddesiigneers andd woorkeersface a ddaunntinng cchalllennge:buil
13、dd a carr wiith thee sooul- annd sspeeed-of a forrmulla oone raccer-but tthatt haandlles smooothh ass siilkon reeal-worrld strreetts.Make it beaautiifull-befitttinng tthe Ferrrarri llegaacyof aart-in-mottionn.And ddresss iit iin lluxuuryworthhy oof iits 2000,0000 eeuroo prricee taag.Race carr- sstre
14、eet carr-work of artt- lluxuury iteem.A talll oordeer- forr thhe tteammat Feerraaris MMaraanelllo facctorry.Its a vvastt coompllex. Foortyy-fiive buiildiingss-with enooughh sppacee too fiit ffiftty ffoottballl ffiellds.In alll- eigght sepparaate secctioonsof thhe ffacttoryy wiill buiild thee 5999 ff
15、romm sccrattch.From thee fiiress off thhe ffounndryy.to thhe bbeauuty of thee boody shoop.From thee roobottic preecissionn off thhe eengiine worrksand tthe paiint shoop. tto tthe hanndcrrafttinggof thhe 5599s lleattherr upphollsteery.and tthe finnal asssembbly linnewheree itt alll ccomees ttogeethee
16、r.The ffacttoryys firrst chaalleengee?Givinng tthe 5999 itts ssignnatuure traait- sppeedd.The 5599 boaastss a v-112 eengiineputtiing outt 6220 hhorssepoowerr.And tthe fouundrry iis wwherre tthatt keey ccompponeentbeginns iits liffe.Here- Feerraaris mmetaalwoorkeershave to casst tthe twoo coore eleem
17、ennts of thee ennginne,the ccyliindeer hheadd annd tthe engginee bllockk.Most facctorriess maass-prooducce tthesse ppartts-but FFerrrarii tuurnss thhem outt onne aat aa tiime.A sepparaate mouuld is madde ffor eveery sinnglee ennginne.Theyre madde oout of commpacctedd saandand rresiin.Otherr caar cco
18、mppaniies usee saand cassts. At hiigh-endd faactooriees llikee Feerraariworkeers finnishh thhe ssandd moouldds bby hhandd.It taakess arrounnd ffivee hoourssto haand finnishh thhe mmoulldsfor aa siinglle vv12 engginee.Theyre fitttedd toogettherr liike an inttriccateethreee diimennsioonall jiigsaaw.to
19、 miinimmizee thhe cchannce of chiips,crackks oor fflawws.This willl bbe ccastt innto thee cyylinnderr heeadof a 5999.A flaaminng ttorcch bblacckenns tthe sannd mmodeelwith a tthinn laayerr off caarboon.The ccarbbon layyer actts aas aa luubriicanntto leet tthe molltenn meetall fllow smooothhlyinto th
20、ee sppacees oof tthe casst.Its timme. tthe mouuldss arre rreaddy.The ppreccisiion of thee caastiing prooceddureeis crritiicall. AAny flaawcouldd caausee thhe ffiniisheed eengiineto unnderr-peerfoorm.The mmoltten mettal is preeparredjust as carrefuullyy ass thhe ssandd moouldds.In thhe mmelttingg prr
21、oceess, obbvioouslly,theree caantt bee anny mmisttakees.It haas tto bbe oof tthe higghesst qquallityyto bee abble to susstaiin aa caarthat goees ooverr 2000 mmilees pper houur.At teempeeratturees oof ooverr 7000 ddegrreess Ceelsiius,the hhearrt oof tthe 5999 ennginnebeginns iits fieery birrth.This i
22、s whaat ttheyyree gooingg too buuildd.This is wheere it staartss.In thhe FFerrrarii foounddry,the mmainn fuurnaace is firred up.The mmetaal tthatt wiill be casst iintoo thhe ccoreeof thhe 5599s mmighhty engginee iss beeingg meelteed.Some of thee raaw mmetaal bbeinng ffedinto thee fuurnaace commes fr
23、oompreviioussly casst ccompponeentssthat havve ffailled Ferrrarriss quualiity cheeckss.The mmetaal mmeltts aalmoost insstanntlyy,as maassiive eleectrricaal ccharrgessare ffireed tthrooughh itt.Meltiing thee twwo ttonss off meetall inn thhe ffurnnaceeuses enooughh ellecttriccityy inn onne ddayto liig
24、htt a houuse forr a yeaar!The rraw molltenn meetall poourss innto a ggiannt ccruccibllefor ffurttherr puuriffyinng.At 13300 deggreees,it loookss liike liqquidd siilveer.At 7000 ddegrreess, iit llookks llikee liiquiid ssilvver.But tthiss iss a supper strrongg-superr seecreet aalumminuum aallooyspecii
25、ficcallly ccreaatedd foor FFerrrariis engginees.Nitroogenn puumpss thhrouugh thee meetallin thhe ccrucciblle, commbinningg wiithany iimpuurittiess- wwhicch ffloaat tto tthe surrfacce.The ppuree allloyy iss trranssferrreddto smmalller holldinng ttankks,from whiich thee ennginne ccompponeentss wiill b
26、e casst.This mouuld of commpacctedd saandis abboutt too beecomme tthe cyllindder heaadof onne oof tthe mosst ppoweerfuulproduuctiion carr ennginnes eveer mmadee.The mmetaal ggushhes intto tthe mouuld.Therees a ccasttingg heere eveery tenn miinuttes.Increedibbly, onnly onee inn evveryy fiiftyy coompo
27、onenntsfailss itts qquallityy teestand iis ssentt baack to thee sccrapp heeap.Thats bbecaausee off thhe ccareethats ggonee innto preeparringgboth mouuld andd meetall.Whilee thhe ffounndryy caastss thhe FFerrrariis v-112 hhearrt-in annothher buiildiing, woorkeers fasshioon iits boddy.Like manny hhigh
28、h-ennd ssporrts carr maakerrs,Ferraaris bbodyy shhop is parrt aart stuudioo.But wwhille tthe 5999 maay bbe FFerrrariislatesst aartwworkk.Its alsso aa maasteerpiieceeof aeeroddynaamicc ennginneerringg.Thoussandds oof hhourrs hhavee goone inttodesiggninng aa spportts ccar thaatss noot oonlyy beeauttif
29、uulbut ccan cheeat thee aiir aalmoost as welllas Feerraaris fformmulaa onne rracee caars.In esssennce thee 5999ss boody shaapeis thhe ooppoositte oof aan aairccrafft wwingg.At hiigh speeed itss sttreaamliinedd boodycreattes neggatiive lifft,usingg thhe aairffloww ovver andd thhrouugh itto prresss th
30、he ccar to thee rooad.The ddownnforrce meaans morre ssecuure roaad hhanddlinngand ffar bettterr trracttionn ouut oof ccornnerss.The FFerrrariis strreammlinned boddyneedss sttronng ssuppportt.If yoou wwantt too puut aa foormuula onee raace carron thhe sstreeet, yoou nneedd a chaassiisthat cann taake
31、thee sttresssess off hiigh-speeedand hhighh peerfoormaancee.Made enttireely of aluuminnum allloy,the 5599s cchasssiss muust be strrongg ennougghto doo thhreee thhinggs:Withsstannd hhighh sppeedd immpaccts.Anchoor tthe 5000 pooundd v-12 engginee,whichh prroduucess a treemenndouus aamouuntof toorquue
32、aand powwer.The cchasssiss allso hass too prroviide a sstroong mouuntfor tthe wheeel asssembbly andd suuspeensiion.At hiigh speeedss thhe wwheeels of a ssporrtsccargo upp annd ddownn liike a jjackkhammmerr-so Feerraari equuippped thee 5999ss chhasssiswith supper touugh susspennsioon mmounnts.High-st
33、rrenggth adhhesiivess annd mmetiicullousshand-welldinng mmakee thhe jjoinnts in thiis cchasssissas sttronng aas tthe oriiginnal mettal.Regullar carrs chaassiis aare putt toogettherrby maachiiness, bbut higgh pperfformmancce ssporrts carrslike thee 5999 aare hannd wweldded.It meeanss thhe cchasssiss
34、caan bbe mmoree exxacttly shaapedd-and tthe boddy ppaneels morre pprecciseely fitttedd.With thee 5999ss chhasssis noww weeldeedand tthe firrst of itss boody pannelss atttacchedd,its timme ffor onee off thhe ffacttoryys robbotssto taake oveer.Its bassicaallyy a gigganttic staapleer.The rroboot iis pp
35、roggrammmedd too prreciisellydrivee onne hhunddredd annd eeighhty rivvetssat sppeciificc poointts ooverr thhe eentiire chaassiis.The rriveets givve tthe carr thhe mmusccleto hoold itsselff toogettherr att 3330 ppluss kiilommeteersan hoour.Each timme tthesse jjawss snnap,theyre punnchiing a hhighh-st
36、trenngthhrivett thhrouugh up to thrree layyerssof soolidd allumiinumm.But tthe chaassiis ccant mmovee onn doown thee liinebeforre iit ppassses a rrigoorouus ttestt.Anothher robbot commes intto pplayy,equipppedd wiith neeedlee-liike proobess.The pprobbes tesst tthe chaassiisin 8000 hhunddredd diiffee
37、rennt pplacces.At eaach poiint theey ttoucch tthe mettal.They aree meeasuurinng tthe boddyagainnst a ccompputeer mmodeel.Searcchinng ffor tinny ccraccks in thee meetallor anny fflaww inn thhe cchasssiss ooverralll shhapee.If a flaawss deetecctedd,the cchasssiss iss seent bacck.but tthatt onnly happp
38、enns tto oone in eveery hunndreed.Therees a rreasson forr thhis inssisttencceon peerfeectiion: thhe ssligghteest flaawin anny ccompponeent of a hhighh-peerfoormaancee spporttscaarcan ccreaate thee rrippple efffectt.The fflaww maagniifiees tthrooughhall tthe othher commponnentts ddepeendeent on it.At
39、 hiigh speeedss, tthe strressses on thee chhasssiscouldd tuurn craackss innto fisssurres.and sseveerelly ccompprommisee thhe ccarsstruccturral inttegrrityy.Afterr ann exxhauustiive exaaminnatiion,the rroboot aarmss raaisee foor tthe lasst ttimee.the 5599s mmetaal sskelletoon iis nnow reaadyto reecei
40、ive thee reest of itss scculpptedd boody pannelss.Back in thee foounddry, thhe eengiine casstsare ccompplette.Sevenn miinuttes latter, thheyve coooledd ennougghfor tthe sannd mmoullds to be remmoveed.Therees notthinng ttoo higgh-ttechhaboutt thhis proocesss!The ccomppresssedd saand is jusst sshakken
41、 offfthe ssoliidiffiedd meetall.The hhighh-peerfoormaancee sppecss off thhe 5599requiire engginee paartss thhat aree peerfeect.Powerrfull x-rayys sscann thhe ccastt coompoonennts-lookiing forr miicrooscoopicc crrackks oor fflawwsin thhe mmetaal.The ssligghteest vibbrattionn frrom a ddefeectin thhe f
42、finiisheed eengiine willl bbe mmagnnifiiedat hiigh speeed.Worstt caase sceenarrio-the eengiine itsselff coouldd faail!Compoonennts thaat ppasss thhe xx-raay ttesttare hhandd fiinisshedd.Then theeyrre cchecckedd aggainn.Its no surrpriise thaat FFerrrarii foounddry worrkerrsfeel theeyrre mmakiing morr
43、e tthann juust an engginee.We crreatte tthe souuland tthenn soomeoone elsse aaddss thhe oorgaansto maake it livve.In thhe bbodyy shhop, meetall iss beecommingg arrtas thhe 5599s ssleeek oouteer sshelllmeetss itts cchasssiss.When anyyonee thhinkks oof aa Feerraari,you tthinnk oof ttwo thiingss inn pa
44、artiicullar:one, thee mootorr, iimmeensee poowerr,the ssounnd, thee grrowll off itt;and ssecoond thee exxterrnall beeautty oof tthe Ferrrarri.Like itss chhasssis, thhe FFerrrariis boddy ppaneelsare aalumminuum.It maay bbe tthe mosst ppoweerfuul pprodducttionn caarthe ccomppanyys eveer mmadee-but iit
45、s fullly-aluuminnum connstrructtionnmeanss itts alsso oone of thee liighttestt.The 5599 hass moore powwer proopelllinng llesss caar.Workeers fixx thhe ddoorrs, hoood aand truunkto thheirr prreciisioon hhingges andd allignn thhemto a tennth of a mmilllimeeterr.From thiis ppoinnt oon, its aall aboout
46、artt.Creattingg a finnishhed boddythat is as cloose to flaawleess as posssibble.The bbodyy shhops sspecciallisttscheckk foor ttrouublee sppotss.Dentss orr fllawss, nno mmattter howw smmalll.To Feerraari peooplee, tthiss iss noo loongeer aa caar.its a sscullptuure.In a seaaledd pllexiiglaas rroomm-wh
47、eree noo sppeckk off duust cann innterrferrewith itss fiinall innspeectiion-the 5599 is givven thee thhumbbs uupto moove outt off thhe bbodyy shhop.We haave to guaarannteee thhe pperffectt shhapee,the uuniqque finnishhingg, cconssequuenttlythe pperffectt paaintt-joob.At Feerraaris MMaraanelllo facct
48、orryin noorthhernn Ittalyy,the uunfiinisshedd Fiioraano 5999takess itts nnextt sttep towwardd thhe ffiniish linne.This is Ferrrarriss twwentty-ffirsst ccentturyypaintt shhop. onee off thhe mmostt addvannceddof itts kkindd inn anny ccar facctorry.The eenviironnmennt iis aa hiigh priioriityfor tthiss
49、paainttshoop. Mosst mmateeriaalsare wwateer-bbaseed,and nnearrly alll waastee iss caaptuuredd annd rrecyycleed.Formuula onee raacerrs ddont hhavee tooworryy abboutt ruust, buut tthe 5999is buuiltt foor tthe strreetts.Beforre ttheyy caan bbe ppainntedd,everyy 5999 ccar boddy rreceeiveesan annti-corrr
50、ossionn trreattmennt.Ferraari claaimss itts thee moost advvanccedrust-prooofiing in thee woorldd-a claaim thaatss haard to tesstbecauuse thee chhemiicall prroceess goiing on herreis a traade seccrett.The oone-tonn boodiees aare pluungeed.tippeed. aand shaakenn.Everyy onne oof tthesse ggiannt bbathhs
51、chemiicallly altterss thhe mmetaal oof tthe carrs boddy-creattingg a supper-thiin aarmoouragainnst thee ellemeentss.Thesee annti corrrossionn baathssalso givve tthe 5999s boddya possitiive eleectrricaal ccharrge.Thats vvitaal ffor thee neext staageof thhe ppainntinng pproccesss.At thhe eend of thiis
52、 ttunnnellies thee reeal worrk oof tthe paiint shoop-a glaass-wallledd, hhermmetiicallly-seaaledd pllaceepopullateed bby ggraccefuul rrobootsand ttheiir hhumaan cconttrolllerrs.The cchammberrs aare seaaledd too avvoiddany aair draaftss thhat migght cauusethe ttinyy paartiiclees oof pprimmer andd paa
53、inttto drriftt annd ccreaate an uneevenn fiinissh.This firrst coaat iis pprimmer-a speeciaal ccomppounnd tthatt biindssthe aactuual paiint to thee boody.the pprimmer is a ffinee duust-as fiine as tallcumm poowdeer.It sttickks tto tthe boddy bbecaausee offthe eelecctriicall chhargge tthe mettalwas gg
54、iveen eearllierr.The rroboots aree prrogrrammmed to sprreaddthe ppartticlles of priimerr innto a llayeeraboutt ass thhickk ass a humman haiir.The bbodyy gllidees iintoo a giaant oveen,whichh baakess thhe pprimmer.fusinng iit oontoo thhe mmetaal.and pprovvidiing thee foounddatiion layyerfor tthe Ferr
55、rarriss fiinall paaintt fiinissh.Everyy sttagee off a Ferrrarriss coonsttrucctioonis abboutt beeautty aand powwer.The 5599s vv-122 ennginne iis tthatt poowerr.Its creeateed hheree, iin FFerrrariis engginee woorkss.The eengiine bloockss annd ccyliindeer hheaddscast in thee foounddry aree noow ffinee
56、tuuneddto ann allmosst mmicrrosccopiic ddegrree.Otherr woorkeers turrn oout thee reestof thhe eengiines eeighht hhunddredd paartss.Ferraaris eengiine worrksis a arcchittectturaal ttriuumphh.Naturral ligght flooodss inn thhrouugh a gglasss rrooff.Its envviroonmeentaallyy effficcienntand pprovvidees b
57、bettter ligght forr woorkeers.And iin tthe cennterr off thhe eengiine worrks,a smaall forrestt off trreess grrowss inndooors!Thesee trreess heelp maiintaain thee iddeall huumiddityyand aair quaalitty lleveels forr ennginne cconsstruuctiion.Theyre alsso hheree too ennsurrethe wworkkerss ccomffortt.Th
58、is facctorry iis rrateed aas oone of thee beest plaacessto woork in Itaaly.Ferraari worrkerrs ddont ssee theemseelveesas paart of a pprodducttionn liinebut aas ccrafftsppeopplebuilddingg a hanndmaade prooducct.My paassiion is to makke FFerrrariis.I thiink Ivve mmadee a parrt oof tthe mottorof evvery
59、y siinglle vvehiiclee thhat youu seeeon thhe rroadd, aand eveery timme II seee aa FeerraariI feeel ppridde iin mmy hhearrt,insidde tthatt mootorr thherees a ppartt off myy heeartt.And aat eeverry sstepp off a Ferrrarriss crreattionn,they siggn ooff on theeir worrk.I am andd wee alll aare abssoluutel
60、ly rrespponssibllefor wwhatt wee buuildd. WWe ccerttifyy whhat we doso thhat it cann bee trraceed bbackk too uss.All tthrooughh thhe eengiine worrksFerraaris mmetaal wworkkerss arre mmachhiniingthe mmostt deetaiiledd coompoonenntsof thhe vv 122 ennginne.Italiianss haave a rrepuutattionn off beeinggs
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