ITPforCentrifugalCompressorfinished离心式压缩机质量检试验计划

离心式压缩机质量检试验打算InspectionandTestingPlanforCentrifugalCompressorQualityINSPECTIONANDTESTINGPLANFORCONCRETEWORKQUALITYREV DESCRIPTION ORIG CHKD APPR DATE CLIENTAPPROVAL

DATEA

uYH anIer

Apr14,06 N/A名目TABLEOFCONTENTS本工程应执行的标准、标准ApplicableCodesandStandards:................................................................！未定义书签。本工程质量掌握点QualityControlPoint:............................................................................

未定义书签。本工程质量掌握表格、交工资料表格及质量评定表格名目Applicableformsforqualitycontrol,turnoverdocument,andqualityevaluation

误！未定义书签。离心式压缩机质量检试验打算InspectionandTestingPlanforCentrifugalCompressorQuality名目TABLEOFCONTENTS1.ApplicableCodesandStandards.......................................32.质量掌握点QualityControlPoint.....................................................43.质量掌握表格/质量评定表格/交工资料表格Applicableformsforqualitycontrol,qualityevaluationandturnoverdocument. 13执行的标准、标准ApplicableCodesandStandards监理标准；执行《建设工程监理标准》GB50319–2023；CodeonSupervisionofConstructionProject,GB50319 –2023交工技术文件规定；执行《石油化工工程建设交工技术文件规定》SH3503-2023；RegulationofTechnicalTurnoverDocumentforConstructionofPetrochemicalIndustryProject技术标准；《化工机器安装工程及验收标准-通用规定》 HGJ203-1983；GeneralRegulationsofCodeonConstructionandAcceptanceInspectionofChemicalEquipmentInstallation,HGJ203-1983《化工机器安装工程施工及验收标准-离心式压缩机》HGJ205-1992；CentrifugalCompressor,CodeonConstructionandAcceptanceInspectionofChemicalEquipmentInstallation,HGJ205-1992《乙烯装置离心式压缩机组施工技术规程》

SHJ519-1991；SpecificationonConstructionTechnologyofEthylenePlantCentrifugalCompressor,SHJ519-1991质量评定标准；执行《石油化工设备安装工程质量检验评定标准》SH3514-2023 。StandardofQualityInspection/EvaluationforInstallation/ErectionofPetrochemicalEquipment,SH3514-2023参与单位序号质量掌握点掌握内容掌握方法参与单位序号质量掌握点掌握内容掌握方法等级承总C掌握表格验收表格理MP主业门部府政1.审核方案的合理性及安全技术措施工技术方案。根底中间交接1审批施工技术方案施的牢靠性、全面性；2.审核施工程序，施工组织是否合理，人员配备、机具配备是否齐全，审核进度打算，质量掌握体系、施工及验收标准是否准确。执行P-CM302023BXXXGB50319-2023-A22材料设备进1.对设备外观及随机零备件进展检执行P-CM305002BXXXSH3503-2023---J301场检验程序查核实；2.设备出厂合格证书，程序：检查零部件GB50319-2023-A9重要零部件质量检验证书，转子动的外观以及核对所平衡及叶轮超速试验记录，总装配有的技术文件。3图，零部件图，安装使用说明书。执行P-CM3080011.根底的标高、座标位置、地脚螺程序：联合土建专栓孔的中心偏差，埋件和预留孔的业检查施工记录，GB50319-2023-A4偏差；2.根底的沉降记录并对外检测报告并组织土BXXSH3503-2023-J115,J203,观检查不得有裂纹、蜂窝、空洞、露筋等缺陷；建与安装的交接，签署交接技术文件。J204,J106根底处理、4 安置垫板根底处理：铲麻面，放置垫板处的根底外表应铲平，其水平度偏差应执行P-CM308001程序：CXGB50319-2023-A4SH3503-2023-J115,J203,在允许范围内。J204,在允许范围内。J204,J1065机组底座安装、就位、找正、找平以及油系统设备安装1.千斤顶或垫板的位置、数量应符合设计和有关技术文件的规定；2.1~3扣，螺纹涂防锈脂；3.地脚螺栓应垂直，螺母拧紧，拧紧力均匀。执行P-CM308001程序：用直尺、水平仪检测，并检查CXSH3503-2023---J311GB50319-2023-A4执行P-CM308001SH3503-2023---J3116下机体就位、找正检查机体的水平度应符合标准的要求。程序：用水平仪复测并检查施工记BXXGB50319-2023-A4录。安装转子检查转子的扬度，测量调整前、后依据标准及设备随BXX随机文件表格轴瓦及推力瓦的间隙，并使之符合机文件用水平仪、GB50319-2023-A47标准的要求。并承受着色法检查、调整。依据标准及随机文8机体轴端距调整，机组轴初对中检查、调整轴端距并对机组轴初对中。件或设计要求测量调整轴端距，用百分表检查轴对中是否符合标准或设计BXX随机文件表格GB50319-2023-A4要求。依据施工记录对地9地脚螺栓灌浆检查锚板与根底之间的贴合，砂子应晾干、灌浆混凝土高度是否符合标准。脚螺栓灌浆全过程检查。CXGB50319-2023-A410解体、清洗、检查、组装各部位密封间隙检查油封、端部密封、中间轴与轴套密封,叶轮进口侧密封，平衡盘密封。用着色法、塞尺或白胶布检查测量各部位的密封间隙，BXXGB50319-2023-A4随机文件表格检查施工记录。上、下机体用塞尺、百分表、闭合、复测检查上、下机体中分面的密封状况，找正架对本序各项SH3503-2023---J31311轴端距、机预备测量轴端距，检查并调整转子做检查测量BXXGB50319-2023-A4随机证明组轴精对的精对中。书中的曲线图表中。二次灌浆分别对汽轮机〔或电机〕压缩机、二次灌浆根底外表BXXGB50319-2023-A4油站等设备底座进展二次灌浆。清洗干净并保持润湿1212面积水，环境温度应高于5℃，用高于根底混凝土标号1-2级的豆石混凝土灌入并捣实。检查全部管道的洁13油系统管道安装管道预制、预组装、撤除全部油系统管道酸洗钝化处理，检查回装。净度，用干净的白绸布擦抹，无污渍BXXGB50319-2023-A4为合格。在各进油孔处参加临时过滤网，个检查油站过滤器上别部位可加临时跨线，启动油泵，的差压计，最终以14油冲洗每天24小时连续循环冲洗，定期切差压24小时不报BXXGB50319-2023-A4换油站、过滤器并清洗，检查滤网，警为合格。直到冲干净为止。用百分表与找正架15最终复查轴对中开车前最终复查机组的轴对中有无变化。依据设计或厂家提供的找正曲线图表，复查轴对中应BXXGB50319-2023-A4图无明显变化。16机组联锁静态试验各种联锁应准确无误，调速器、保安系统应动作自如，无卡涩，仪表指示准确。依据随机文件及标准对机组的各项联锁逐项确认。BXXGB50319-2023-A4表格1717审批试车方案1.审批方案中：开车前的预备工作有无漏项，方案的可行性；2.技术措施的牢靠性。P-CM302023审核、批准试车方案BXXGB50319-2023-A2SH3503-2023---J314-1汽轮机〔或18 电机〕单机试车1.考核、检验汽轮机〔或电机〕的机械性能；2.轴瓦温度，油温，机械振动。依据标准及随机文19 机组无负荷试车通过无负荷试车、考核、检验机组的机械性能：轴瓦温度、油温、水温，各转动部位的机械振动。机组联动负1.2.件对机械性能用相关仪器〔测温仪、测振仪〕做检测。依据标准及随机文AXXXXSH3503-2023-J314-2DGB50319-2023-A4件对机组的机械性能用相关仪器逐项做检测。AXXXXGB50319-2023-A4SH3503-2023---J314-2C利用相关仪器以及AXXXXGB50319-2023-A4荷试车 测试自保仪表及系统仪表的性能； DCS系统，监测、20 3.考核机组的性能。 考核机组的各项性能指标是否满足工艺要求。SH3503-2023---J314-2C机组竣工验1.确认机组的试车结果；2.检查执行P-CM308002AXXXXGB50319-2023-A421收机组的交工技术文件；3.安装做分项质量评定。对机组SH35032023石油化工工程建设交工技术文SH3514-2023-P1502,P1503,P1504,P1403,P1404,P1405件规定审核交工技术文件、会签质量评定文件。PartiesInvolvedQualityNo ControlPoint

ControlContent ControlMethod G

orno

oynva nvPrm MPupou

tnr mnr Gwege vnGwego

ApplicableFormsReview/ApprovalofConstructionTechnicalProposalInspectionMaterialandEquipmentArrival

Reviewthereasonablenessoftheproposal,andthereliabilityandmeasuresprocedures,organization,personnelandequipmentallocation;checktheconstructionschedule,qualitycontrolsystem,applicablecodesandstandards.(1)Visualinspection,verfiythequantityofequipmentandspareparts(2)quipmentcertificate,qualityinspectiontoleadparts,rotordynamicbalancetestrecord,impelleroverspeedtestrecord,assemblydrwings,drawingsforspareparts,andinstallationinstructionmanual(1)Checktheelevationandorientationofthefoundation,checkthetolerancedeviationofanchorbolts,embeddeditem

oftheconstructiontechnicalproposalasperP-CM302023forReviewandApprovalofConstructionand checkthepackinglist,verifythequantityoftheequipmentandspareparts,visualchecktheappearance,andverifythetechnicaldocumentpacked.carryoutco-inspectionwithcivilengineerto

C Sc O AB X XA X X X X

GB50319-2023---A2SH3503-2023---J301GB50319-2023---A9FoundationInterimTurnover4FoundationTreatment,InstallBase-plate4

andpre-installedholes(2)Checkthefoundationsettlementrecordandcarryoutvisualinspectionfordefectsofcrackings,voidsandhungryspots,andrebarexposures(1)Foundationtreatment:pittingtreatment,surfaceforinstallingshimplateshouldbesmooth,levelnesstoleranceshouldmeettechnicalrequirement

checktheconstructionBrecord,inspection X XBreport,organizeforcivilworkturnovertoinstallationwork,signturnoverdocumentXExecuteProcedure CXP-CM308001

GB50319-2023---A4SH3503-2023---J115,J203,J204,J106GB50319-2023-A4SH3503-2023-J115,J203,J204,J106InstallationofBaseplate,Settling/Aligning/5 LevelingBaseplate,InstallLubOilSystemandEquipment

Quantityandpositionofjackorshimplateshallbeaspertherequirementoftheengineeringdesignandapplicabledocument(2)1to3threadsoftheanchorboltsshallbeexposedafternutinstallation,andcoatanticorrosiongreasetothethread.(3)Checktheverticalityandtightnessoftheanchorbolts.

P-CM308001checkbyrulerandleveling C XinstrumentandverifytheconstructionrecordP-CM308001

SH3503-2023---J311GB50319-2023---A46Machineryframe,andAlignment6

Checkthelevelnessofthemachineryinaccordancewiththecoderequirement

instrumentandverifytheconstructionrecordBP-CM308001CheckB

B X SH3503-2023---J311GB50319-2023---A4InstallRotorAdjustmenttoShaftEnd

Checktherotorrangeandtheclearanceofallbearingstomeetthecoderequirement

/adjustbyusinglevelinginstrument, X Xfeelergage,dialindicator,andpenetrationtestchecktheshaftenddistanceaspertherequirementofthecodes,engineering

GB50319-2023---A4Vendor’sinstructionmanualDistance,toShafts

Inspect/adjusttheshaftenddistance,andcarryoutpre-alignmenttoshaftsBChecktheconnectionbetweentheanchorB

designrequirement,andthevendor’srequirement,aligntheshaftsbydialindicatortomeettheaboverequirementCarryoutprocess

B X X GB50319-2023---A4Vendor’sinstructionmanual9GroutingtoAnchorBolts9Disassembly,cleaning,

plateandthefoundation,checkthedrynessofsandsandstrengthofgroutedconcretetomeetthecoderequirementChecktheoilseal,endseal,sealing

inspectiontotheanchorboltsgrouting X Xaspertheconstructionrecordchecktheconstructionrecordandthesealing

GB50319-2023---A4Vendor’sinstructionmanual10inspection,andre-assemblythesealingclearance10

betweeninterimshaftandbearing,impellerinletseal,andbalancewheelseal

clearancebyusingdyepenetration,feelergage,and/orwhitecloth

B X X GB50319-2023---A4Vendor’sinstructionmanualErectionofUpandLowPartoftheCompressorframe,Re-checktheClearance,FinalAlignmentoftheShafts

Checkthesealoftheupandlowpartoftheframes,checktheshaftendclearance,check/adjustthefinalalignmentoftheshafts

Checkitembyitembyusingfeelergage,dial B X Xindicator,alignmentinstrumentBXXGB50319-2023---A4BXXGB50319-2023-A4BXXGB50319-2023---A4BXXGB50319-2023---A4DesignCurveBeforetheBXXGB50319-2023---A4BXXGB50319-2023-A4BXXGB50319-2023---A4BXXGB50319-2023---A4DesignCurve

SH50319-2023---J313GB50319-2023---A4Curvegraphsofvendor’sinstructionmanualCarryoutre-groutingtoallequipmentRe-grouting foundations,likesteamturbine,motors,oilstation,etc.Prefabrication,pre-assembly,remove

theexcessivewater,grouttheconcretewithstrengthhigherthantheoneoftheoriginalconcreteandvibrateatabove5˚CambienttemperatureCheckthecleanness13LubOiltubingInstallation1314 OilFlushing15FinalShaftsAlignment15Compressor16 StaticInterlockTest

existingoillineandcarryoutacidcleaning/passivationtreatmentbeforere-installationInstalltemporaryfiltertoalloilinlets,installtemporaryjumperifneeded,starttheoilpumpfor24hourscontinuousoperationofcirculationflushing,switchoveroilstation,andreplacefilteruntiltheflushingiscleanrVerifythechangesofshaftalignmentbeforestartupshallbecorrect,operationofacceleratorandemergencyshutdownsystemareingoodorder,instrumentindicationisaccurate

ofalloiltubingsbyusingcleanwhiteclothforspotsinspectionCheckthepressuregaugeinstalledonthefiltersuntilitdoesnotalarmwithin24hoursduration.byusingdialindicatorasperengineeringrequirementandthealignmentcurveBVerifyitembyitemoftheinterlocksystemBaspervendor’s X Xinstructionmanualandcoderequirement

InstructionManual17ReviewandapprovalCommissioningProposal17

Checkthefeasibilityofthecommissioningproposalitembyitem(2)CheckthereliabilityofsafetyandtechncialmeasuresCarryoutperformancetestand

P-CM302023review/approvalofthecommissioningproposalAcarryoutitembyiteminspectiontocheckthemechanicalperformancebyusingA

B X X GB50319-2023---A2SH3503-2023---J314-1SingleTest-run18 oftheSteamMotor19NoLoadTesttotheCompressorUnit19

inspectiontothesteamturbine/motorformechanicalperformanceCheckthebearingtemperature,oiltemperatureandmechanicalvibrationloadtest-run,checkthebearingtemperature,oiltemperature,watertemperature,loadtest-run,checkthebearingtemperature,oiltemperature,watertemperature,andvibrationofallrotatingperformancebyusingtestinginstrumentaspertherequirementofAXXXXpartsthecodeandthevendor’sinstructionmanual

testinginstrument,likethetemperaturetester,vibrationtester,requirementofthecodeandthevendor’sinstructionmanualcarryoutitembyiteminspectiontocheckthemechanical

X X X X

GB50319-2023---A4SH3503-2023---J314-2DGB50319-2023---A4SH3503-2023---J314-2C20CommissioningTestwithLoad20Acceptance

MechanicalperformanceoftheunitDynamicadjustment,checktheperformanceofallsefl-protectioninstrumentsandsysteminstrumentsCarryoutperformancetesttothecompressorunitVerifythecommissioningreport

Monitor/Check/verifythemechanicalperformancetomeettheprocessrequirementbyusingtestinginstrumentandDCSsystemAP-CM308002;SHA3503-2023Regulationoftechnicaldocumentforconstruction

X X X X

GB50319-2023---A4SH3503-2023---J314-2CGB50319-2023---A421 InspectiontotheUnit

Checktheturnoverdocumentation(3)Carryoutqualityevaluationtotheunitinstallation

completionofpetrochemicalindustryproject;Verifyallturnoverdocumentation,counter-signqualityevaluationdocument

A X X X X

质量掌握表格/质量评定表格/交工资料表格Applicableformsforqualitycontrol,qualityevaluationandturnoverdocument交工资料表格Formsforturnoverdocument:SH3503-2023-J106《工程中间交接证明书》CertificateofConstructionMechanicalCompletion,SH3503-2023-J106SH3503-2023-J115《隐蔽工程记录》RecordforCover-upWork,SH3503-2023-J115SH3503-2023-J203《设备根底复测记录》EquipmentFoundationRe-inspectionRecord,SH3503-2023-J203SH3503-2023-J204《块体式设备根底允许偏差工程复测记录