l u温度等级报告fcm非金属0131report

PR2TestofFCMPackingFixture211002toISO10423：2009SectionsF.1.13.5.3(FixtureMaterialClassTestNo.:BG-PR2-H2S-Compiledby: ChuanGao Date:Nov.18,2011Reviewed HanguoZhang Date:Nov.20,MSP/DRILEX(Shanghai)Co.,500JinleRoadBaoshanDistrictShanghai,200941,Tableof1.0BodyGasPressureTestatAmbientTemperature(ReftoISO10423PackingFixtureTest(ReftoISO104232.0TheTestControl2.5设DiagramsofProduct3.0BV和报ofBVandBVTestReport4.0 5.0TestProcedure,OriginalRecordand6.0Test6.1试验前6.2试验后7.08.0ToolboxMeetingandWork9.0气体泄漏事故应急预EmergencynofSolutionstoTheAccidentofPerilousGas10.0Calibration11.0Appendix1-1HSEPoliciesTrainingAppendix1-2DNV(ISO/IEC17025:2005-RequirementsfortheCompetenceofTestingandCalibrationLaboratories)Appendix1-3QualityPackingfixturepreparedbyMSP.Thetestprocedure:BodygaspressuretestatambientPackingfixturetest(ReftoISO10423Postexaminationtest(ReftoISO10423We,MSP/DRILEX(Shanghai)Co.,.conductedthedesignvalidationprocedureinShanghai,fromNov.7throughNov.18,2011,inaccordancewiththeTestProcedureSY-0160Rev.00,andthetestrequirementsofISO10423:2009,AppendixFPR2forproducts.AllteststaffinvolvedofMSPhavebeentrainedaboutourHSEpoliciesforsafetyproductionbeforeperformingtestsandthewholetestprocessiswitnessedbyBureauVeritas.ForspleaseseeAppendix1-1Aspertheabovepreparations,weproducethisreport,ingthetestproceduresusedfortheISO10423:2009,PR2designvalidationprocedureonPacking.Thereportcontainstestresultsandrecordeddataofthevarioustestparametersmeasuredinthetests,andputforwardconclusionsofthedesignvalidationprocedureperformedontheMSP/DRILEX(Shanghai)Co.,.ThetestvalidatesthatPacking(MSPP/N211002)whichismadebyFCM（P/NM060444）andmadeupofthematerialAloymer024canbeusedinthesameTheTestcenterofMSP/DRILEXQualityManagementSystemofLaboratorieshasbeenfoundinaccordancewithtoISO/IEC17025:2005-RequirementsfortheCompetenceofTestingandCalibrationLaboratories.spleaseseeAppendix1-2.ThecontrolledbyControlCenter，withthefollowingfunctions:collectingtemperature,pressureandmakingrecord,dataprocessing,carryingoutrelatedtestprocedureasperpre-scheduledcomputerprogramandthenrealizingtheautomaticcontrolfortestprocedure.Maxtemperaturesupplysystem:heatingband,automaticadjustingdevice,temperaturetransducerCoolingtemperaturewasperformedbyaddingliquidnitrogentocoolthestemsealfixtureastoachieveatemperaturerangefromroomtemperaturetoPressureofthetestisprovidedbypressuresupplysystem，withthefollowingfunctions:gaspressuretestthetestequipment;adjustingthepressure,reasing,decreasingorreleasing;utilizationelectricalcontrolledorgascontrolledhighpressureneedlevalvetoshiftgaspressuretorealizeautomaticcontrol.Pressuresupplysystemcomposition:gaspump,highpressureneedlevalve,calibratedpressuregauge(ludinglow/highpressure),highpressurepipeline,X-over,integratedconnector,wasteliquidpool,nitrogen,pressurePressuregauge,pressuretransducer,temperaturetransducerappliedinthetestarecalibratedbyShanghaiInspectionofQualityInspectionandTechnicalResearch.MeasurementsNo.calibrationdate,validitydate,measurementrangepleaseseethefollowingTable1-1,NameofNo.Due0-0-SizeoftheThepictureisthesizeof211002grooveandthedatapleaseseetable1-2Alldetailsarelistedinpartsinspectionrecord.pleaserefertoAppendix1-3Packingmaterialsandthetesttraceabilityinformationseetable1-Table1-15000MaterialBatchofOUT.BingxueWangPerISO10423:2009,AnnexBVTestBV2ofTableof SystemCertificationofMSP/DRILEX CalibrationRecords Pre-test DiagramsofProduct TheIntroductionforMainTest Packing Packing TheTest Test PostExamination Test BingxueWangPerISO10423:2009,AnnexBVTestBV3ofMSPhascompletedthetestingofPacking(MSPP/N211002).ThetestvalidatesthatPacking(MSPP/N211002)WhichismadebyFCM（P/NM060444）andmadeupofthematerialAloymer024canbeusedinthesametypeISO10423:2009forPetroleumandnaturalgasIndustries-Drillingandproductionequipment-WellheadandChristmastreeequipmentestablishesDesignvalidationProceduresforallproducts.ThisreportsthetestproceduresusedfortheISO10423:2009AnnexF,testsonseveralgroupsofnon-metallicseals.Thereportcontainstestresultsandrecordeddataofthevarioustestparametersmeasuredduringthetests,andpresentsconclusionsofthedesignvalidationtestingperformedontheMSP/DRILEX(Shanghai)Co.,.ThetestswitnessedbyBureauVeritaswereperformedinaccordancewiththeTestProcedureSY-0160Rev.00,andthetestrequirementsofISO10423:2009,AnnexF,Thermo-chemicalperformanceofsealmaterials.ThedesignvalidationtestingwasconductedatMSP/DRILEXinShanghai.SealMaterialsInformationpleaseseeTable1-SealMaterialsInformation(Table1-15000 BatchOUTBingxueWangPerISO10423:2009,AnnexBVTestBV4ofTheTestcenterofMSP/DRILEXQualityManagementSystemofLaboratorieshasbeenfoundinaccordancewithISO/IEC17025:2005-RequirementsfortheCompetenceofTestingandCalibrationLaboratories.Pressuregauge,pressuretransducer,temperaturetransducerappliedinthetestarecalibratedbyshanghaiInspectionofQualityInspectionandTechnicalResearch.MeasurementsNo.calibrationdate,validitydate,measurementrangepleaseseethefollowingtable1-2,NameofNo.ofDue0-0-AlltemperatureandpressurechartrecordsshallrefertoTestProceduresectionsand,comefromcomputer;TheoriginalrecordsareverifiedandsignedbyMSP tCertifyingAuthorityuponcompletionofeachsection.PhotographallsealsandtestfixturespriortoVisualinspectionofVisualinspectionofAccordingtothetestobject,prepareonesetfixturetestequipmentforBingxueWangPerISO10423:2009,AnnexBVTestBV5ofTheintroductionforthemaintestcontrolcenter:d ollectionmodular,relayoutputmodular,communicationmodular,controlboard(gaug ,computer,monitorequipmentetc.)BingxueWangPerISO10423:2009,AnnexBVTestBV6ofmaxtemperaturesupplysystem:heatingband,automaticadjustingdevice,temperaturetransducerCoolingtemperaturewasperformedbyaddingliquidnitrogentocoolthestemsealfixtureastoachieveatemperaturerangefromroomtemperatureto-65℃.BingxueWangPerISO10423:2009,AnnexBVTestBV7ofPressuresupplysystem:highpressuregaspump,gascontrolledhighpressureneedlespool,calibratedpressuregauge(ludinglow/highpressure),highpressurepipeline,x-over,integratedconnector,nitrogen,pressuretransducer.Waterboxforgastestatambienttemperature:waterbox,othersupplementOthertestPressure-temperaturediagramrecorder,measurementtools,stackuptools,othersupplementequipmen.PackingFixtureTest(RefISO10423:2003AnnexIdentifytestsealsandPackingtestBingxueWangPerISO10423:2009,AnnexBVTestBV8ofAlltestmaterialswerereceivedsealedinseparatepackagingwithalltraceabilityinformationprovidedonthepackaging.IdentificationoftestmaterialhasbeenverifiedbyreferencetothefollowinginformationprovidedbyMSPDRILEX(SHANGHAI)Co..IdentificationoftestsealpartshasbeenverifiedbyreferencetothefollowingedinformationprovidedbyMSP.Manufacturer'scomponentpackagingidentificationpleaseseetheMaterialrFCMMaterialtype:Aloymer024Materialbatchnumber:ThetestGasPressureTestatRoomTemperature(Ref:SY-0160REV.:VER-00TeststepsasConnectedtestequipmentasperthetestApplygaspressurefromAsideto15,000AfterPressurestabilizedthenheldpressurefor15minutesOpenedthecheckvalveonCsideslowly,andthenreleasedpressureto0PSIatanominalrateof1,000psi/min.ReleasedthepressuretoApplygaspressurefromBsideto15,000gAfterpressurestablized,thenheldpressurefor15hOpenedthecheckvalveonCsideslowly,andthenreleasedpressureto0PSIatanominalrateof1,000psi/min.ReleasedthepressuretoTestresultwasaccordingtobelowAcceptanceThepressurevariationduringtheholdperiodshouldbelessthanPackingFixtureTest(Ref:SY-0160REV.:VER-00OpenthecheckvalveonAside,applypressureto300±30PSIforthepackingfixtureequipmentbythemixedgasfromAside,andthenclosethecheckvalveonAside,releasethemixedgasinthepressureline,removethemixedgasline.Heatingthepackingfixtureequipmentto121OpenthecheckvalveonBside,applypressureto15,000PSIforthepackingfixtureequipmentbythenitrogengasfromBside,temperatureshallnotfallbelow121℃orexceed132℃duringthepressurizationprocess.Afterpressurestabilization,theholdingperiodisfor160hrsintheexposureofsourgasatthe umratedtemperature.ClosethecheckvalveonBside,releasethepressureofnitrogenpressureHoldpressurefor160hafterthepressureisstable;thepressuredropshalllessBingxueWangPerISO10423:2009,AnnexBVTestBV9of500PSIduringtheholdperiod,andtemperatureshallnotfallbelow121℃orexceed132℃duringtheholdingprocess.After160hrsholdingtest,startcoolingthepackingfixtureequipmenttoambientOpenthecheckvalveonCsideslowly,andthenreleasepressureto0PSIatanominalrateof,1000PSI/min.OpenthecheckvalveonBside,applypressureto15,000PSIforthepackingfixtureequipmentbythenitrogengasfromBside.Holdpressurefor1hafterthepressureisstable;thepressuredropshalllessthan500PSIduringtheholdperiod.OpenthecheckvalveonCsideslowly,andthenreleasepressureto0PSIatanominalrateof1,000PSI/min.Coolingthepackingfixtureequipmentto-46OpenthecheckvalveonBside,applypressureto15,000PSIforthepackingfixtureequipmentbythenitrogengasfromBside,temperatureshallnotfallbelow-57℃orexceed-46℃duringthepressurizationprocess.Holdpressurefor1hafterthepressureisstable;thepressuredropshalllessthan500PSIduringtheholdperiod.0)OpenthecheckvalveonCsideslowly,andthenreleasepressureto0PSIatanominalrateof1,000PSI/min.p)Removetheoperationbox,disassembletheequipmentcap,takethespecimensoutfromtheequipment,takephotos,andaddlabelsandmarks.Andthenstorethespecimensintothefreshdieseluntilphysicalpropertiesandmechanicaltestcanbeperformed.Andthefollowingtestshouldbefinishedwithintwodays.TestingProcedure:asperSY-0160REV.:00TestRequestment:ThePackingfixtureshallmetthebelowAcceptanceDuringtheratedpressureholdperiod,thepressuredropshouldbelessthan1bar,applypressureto15,000PSIbythenitrogenfromBside,whenthepressuredropismorethan500PSI.Hightemperatureshallnotfallbelow121℃temperaturetestduration.

orexceed132℃throughouttheTemperatureshallnotfallbelow-57℃orexceed-46℃temperaturetestduration.

throughouttheAfter160hhigh-temperaturetest,fluiddiscementforfixtureleakdetectorshallbelessthan100cm³.Nosustainedbubblesshallbeobserved(20cm³/hormore).Afterroom-temperatureandlow-temperaturetest,fluiddiscementforfixtureleakdetectorshallbelessthan20cm³.Nosustainedbubblesshallbeobserved(20cm³/hormore).TestResult:ThepackingfixturemetthebelowAcceptanceGasPressureTestatAmbientBingxueWangPerISO10423:2009,AnnexBVTestBV10ofTheTheabovediagramindicatesthatduringthepressureholdingperiod,thepressure tionofthefirstperiodfallsin4PSIand5PSIofthesecondperiod.BingxueWangPerISO10423:2009,AnnexBVTestBV11ofApplypressureto300±30PSIbythemixgasfromATheTheabovediagramindicatesthatmixgaspressurefromAsideto321PSIatroomBingxueWangPerISO10423:2009,AnnexBVTestBV12of.HeatvesselTheTheabovediagramindicatesthatthetemperaturerisesafter gettingto321PSIatBingxueWangPerISO10423:2009,AnnexBVTestBV13ofDuringtheratedpressureholdperiod,thepressuredropshouldbelessthan500PSI,Maintaintestpressure(15000PSI)and(121℃)throughoutthe160hourstestingperiod.TestvesselpressureandtemperaturehavebeenrecordedcontinuouslyTheTheabovediagramindicatesthatduringthe160hrspressureholdingperiod,thepressureal tionaswellasthepressuredropis8PSI.BingxueWangPerISO10423:2009,AnnexBVTestBV14ofAttheendoftheexposureperiod,coolthefixturetoambienttemperature(nominally24℃)andbleedoffresidualpressureatacontrollednominalrateofTheabovediagramindicatesthatduringthepressure&temperature-releasingperiod,whenthetemperaturefallsinlinewiththeroomtemperature,thepressurebeginstofalldown.ThetemperaturefallsdownasthepressuregoesdownTheabovediagramindicatesthatduringthepressure&temperature-releasingperiod,whenthetemperaturefallsinlinewiththeroomtemperature,thepressurebeginstofalldown.Thetemperaturefallsdownasthepressuregoesdown.BingxueWangPerISO10423:2009,AnnexBVTestBV15ofTheTheabovediagramindicatesthatittakes14minutestorelievepressure.Therate822.9BingxueWangPerISO10423:2009,AnnexBVTestBV16of Onceatambientlaboratorytemperatureandwithnopressureinthefixture,pressurizetotheumratedworkingpressureof15000PSIusingnitrogen.Holdforaminimumperiodof1hourandthenreducethepressuretozeroontrolledrateof1000PSI/min.Thebubbledetectorwasoperationalduringthe1hourdwellattestpressure.Thepressureandtemperaturewererecordedcontinuouslyduringthisstep;thetemperaturereductionistransient.TheTheabovediagramindicatesthatduringtheonehourroomtemperatureleaktest,thepressuredropis2PSI.BingxueWangPerISO10423:2009,AnnexBVTestBV17ofTheTheabovediagramindicatesthatittakes15minutestorelievepressure.TherateisBingxueWangPerISO10423:2009,AnnexBVTestBV18ofUponcompletionoftheambienttemperaturetest,cethetestfixtureina unitandreducethetemperatureto(-57ºC～-46ºC).TheTheabovediagramindicatesthatitfallsdownto-46ºCfrom20:0515Nov.2011to03:0516Nov,2011.BingxueWangPerISO10423:2009,AnnexBVTestBV19ofOnceattemperature,pressurizetotheumratedworkingpressureof15000PSIusingnitrogen.Holdforaminimumof1hourTheT