上海宝冶工程技术有限公司BY系列灌浆料

系列灌浆料2011.04BY-GroutingMaterial1公司概况上海宝冶工程

技术有限公司隶属

于世界500强企业

中国冶金科工股份有限公司，是集检测监测、特种施工、装备制造、设备检修、新型建材于一体，提供科研、设计、施工全过程系统服务的一流工程技术服务商。ShanghaiBaoyeEngineeringTechnologyCo.,Ltd.ispartoftheworld'stop500enterprisesofChinaMetallurgicalScienceandIndustry,Inc.,iscollectadetectionmonitoring,specialconstruction,equipmentmanufacturing,equipmentmaintenance,newbuildingmaterials,providingresearch,designandconstructionservicestotheentireprocessofsystemfirst-classengineeringandtechnicalserviceproviders.Aboutus1.1产品简介Astheindustry‘sleadingsupplieroflarge-scaledry-powdermortar,ShanghaiBaoyeEngineeringTechnologyCo.,Ltd.basedonthenationallaboratoriesandtechnologicaladvantagesofTongjiuniverstyandsoon,hasalwaysbeencommittedtonewproductdevelopmentandimprovementofdrypowdermortarintheleadintheforefrontofthefield.ThecompanyhaspassedISO9001:2000qualitymanagementsystemcertification.Resume

作为业内知名的大型干粉砂浆供应商，上海宝冶工程技术有限公司依托国家实验室和同济大学、武汉科技大学、西安建筑科技大学等高校的技术优势，始终致力于新型新型产品的研发和改进，在干粉砂浆领域领跑在前沿。公司已通过ISO9001:2000质量管理体系认证。1.2产品荣誉Theparticipantsofmaterialsindustrystandard"cement-basedgroutingmaterial"(JC/T986-2006)Theparticipantsofnationalstandards,"theperformanceofcement-basedgroutingmaterialtechnicalspecifications"(GB/T50448-2008)Theonlydesignated"Acategoryofsupplier"ofBaosteelGroupTheThirdPrizeofMinistryofMetallugyintheyear1989TheSecondPrizeofScientificAchievementsonFirstBaoShanSteelScienceConvention行业标准《水泥基灌浆材料》（JC/T986-2006）参编单位国家标准《水泥基灌浆材料业绩技术规范》（GB/T50448-2008）参编单位宝钢集团唯一指定“A类供应商”1989原冶金部科技进步奖三等奖宝钢首届科技大会科研成果二等奖Resume1.3证书与荣誉EnterpriseHonour1.4产品列表BY灌浆料ProductsBY加固料BY滤板密封料BY耐高温浇注料BY客运专线支座灌浆料BY修补砂浆、耐磨料等……GroutingMaterialReinforcedMaterialFillerBoardSealantMaterialGroutingMaterialforhotenvironment

SupportGroutingMaterialforHighrailwaylinemore….2

BY灌浆料灌浆料GroutingMaterial2.1BY灌浆料产品特点适应性强Freeofcorrosivesubstances，Inorganicsilicategrouts,non-aging,nocorrosiontobars,andresistanttooil.CharacteristicsEarlystrengthHighstrengthShrink-freeStrongadhesionGooddurabilityGoodflowability自流Nowaterseparation,gravityflowandfill-upofallclearspaces.早强24-hourcompressivestrengthis30%offinalstrengthand3-daycompressivestrengthreaches60%.高强Strengthafter28daysatleast80N/mm2.高握裹力Goodadhesiontobars.Providetightbondingbetweenfoundationboltsandmachinebase(steelstructures)andbetweenexistingandnewconcrete.微膨胀无收缩.2.2BY灌浆料技术指标Indicators项目Item技术指标IndicatorBY-40BY-60BY-80BY-20H2抗压强度Compressivestrength1d22303030;(2h,20)3d4050554528d60658060流动度Flowability初始值Initialvalue300(or270*,650**)27030分钟保留值

30min270(or240*,550**)-膨胀率/%Verticalexpansionrate0.02泌水率/%Waterseparationratio0钢筋腐蚀CorrosiontobarsornotNo钢筋握裹力/MpaBarbondingstrengthRoundbars6.0Deformedbars13.0极限使用温度Max.temperature550Note1:*isslumpvalue;**isslumpflowvalue;slumporslumpflowisonlyapplicableatand.Note2:ForflowabilityofBYseriesgrouts,initialvaluemaybeadjustedto≥,andvalue@30minto≥.2.3使用方法ApplicationPreparation:Clearthesurfaceofgravels,laitanceandoils.Fullymoistenthesurface24hbeforegrouting.Nostandingwaterisallowedbeforegrouting.Formworkerection:Theformworkshouldbefreeofleakage.Topofformworktobearound50mmhigherthanuppergroutingsurface.Mixing:Addthespecifiedvolumeofwaterintothemixingtank,andthepourgroutsintothetanktomix.Themixingtimeshouldbewithin3-5minutescommencingfromfeeding.Donotliftvanesoutofslurrysurfacetoavoidintrusionofair.Grouting:Groutfromonesidetillspillageontheotherside.Stirwithbamboostripasnecessary.Curing:Smoothenthesurface3-5haftergrouting,andcoverwithwetclothorgrassbagsandspraywateratleastfor7days.Frequencyofwateringshouldbedeterminedsoastokeepgroutedplacewet.2.4用途及业绩BY系列灌浆料广泛应用于厂房结构、机械设备、电气设备安装工程、检修抢修工程、港口码头轨道安装工程的灌浆，以及各类混凝土结构的补强，防水堵漏及高速公路的修复。BYGroutingMaterialarebroadlyusedinmachinery,electricalequipmentinstallation,regularandemergencymaintenanceworks,portandterminalrailinstallation.Uses2.5用途及业绩Uses2.6灌浆料用途及业绩BY系列灌浆料广泛应用于厂房结构、机械设备、电气设备安装工程、检修抢修工程、港口码头轨道安装工程的灌浆，以及各类混凝土结构的补强，防水堵漏及高速公路的修复。BYGroutingMaterialhavebeenusedinBaosteelphasesIIandIIIprojects;SanmenNuclearPowerPlantphases;QinshanNuclearPowerPlantphasesIIandIIIprojects;hot-rolledplateplantofWuhanIron&Steel;ShanghaiPudongInternationalExhibitionCenter;ShanghaiGMandsoon….Users2.7三门核电中应用2009年12月27日凌晨2：00，随着浙江三门核电工程施工现场1#核岛CV底封头最后一处与基础混凝土间的空隙冒出砂浆，标志着BY灌浆料成功在国家重点工程全球首座AP1000核电得以应用。ThefirstAP1000NuclearPowerPlantintheworld3耐高温浇注料耐高温浇注料GroutingMaterialforhotenvironment

3.1耐高温浇注料

BY耐高温浇注料选用耐火骨料、外掺料和外加剂经工厂特殊配制而成的水泥基砂浆。该产品具有良好的施工性能和耐久性，能在500℃、800℃以下下长期承受荷载并且不会出现开裂等现象。TheBYGroutingMaterialforhotenvironmentiscomposedofrefractoryaggregateandotherallkindsofadmixture.Itcanbeusedintheenvironmentunderthetemperatureof800℃.TheBYGroutingMaterialforhotenvironmenthasbeenusedinthetrackofconverterandkiln.Italsoisusedinchemicalindustryandotherindustrywherebearingloadinhotenvironment.

采用BY耐高温浇注料是经济地解决建筑物耐火等级的有效方法，已经广泛应用钢厂转炉轨道、窑炉轨道灌浆等项目。涉及化工、冶金、建材等工业领域。3.2技术指标项目

技术指标IndicatorItemBY-H500BY-H800

抗压强度

Compressivestrength

/Mpa1d≥15≥153d≥40≥4028d≥60≥55Hotenvironment

for3h500℃/≥60800℃/≥

55流动度

初始值

≥300mmFlowabilityInitialvalue膨胀率/%Verticalexpansionrate≥0.02泌水率/%Waterseparationratio0钢筋腐蚀CorrosiontobarsornotNo4

BY加固料加固料ReinforcedMaterial4.1BY加固料介绍BY系列加固料是一种以水泥为胶结材、配以复合外加剂和特制骨料，现场加水搅拌后即可使用，具有无收缩、高强、易施工等特性的专用加固料，适用于各种建筑物结构加固、修补。BY系列加固料主要性能指标流动度≥240mm粘结强度圆钢≥4.0螺纹钢≥13.0抗压强度(Mpa)≥1d103d3028d45抗折强度(Mpa)≥1d43d6竖向膨胀率(%),24h≥0.02High-performancereinforcementmaterialiscomposedofhigh-strengthadhesivematerial,allkindsofoutputtingagentsandselectivesands.Ithasthecharacterofflowabilityearlystrengthandhighstrength,andcanbeusedforallkindsofreinforcementproject.PropertiesindexWater:3.5-4.0kg/25kgOutside:nofloating(afterputtingwatermixing)Flowability:≥240mmResistance:≥10Mpa(1days)≥20Mpa(3days)≥60Mpa(28days)Expansionrate≥:0.02%Bondstyengthwithreinforcingbars:≥13.0MPa4.2BY加固料应用BY加固料主要用于快速修复、补强、提高承载力、增强使用功能、满足使用要求，实现工程加固。结构加固料在粘接力、可操作时间等指标上超过同类产品,并在宝钢生产厂内进行工程试验的实践。在工业厂房加固、民用建筑加固、烟囱加固、桥梁、隧道加固等工程领域的成功应用因为拓展了本公司承接相关工程的领域。5

BY滤板密封料滤板密封料FillerBoardSealantMaterial5.1滤板密封料介绍BY系列滤板密封料是指在特种骨料和胶凝材料中加入减水剂、硅微粉、矿渣微粉、阻裂纤维、可再分散乳胶粉等聚合物添加剂经工厂化生产而成的新一代环保型水泥基产品。该产品对滤板密封良好，具有良好的耐候性、粘结性、气密性、防水性和耐老化性。其优点是缩短工期、稳定施工质量、降低成本和方便施工，同时对水厂净配水池不产生污染，无腐蚀，对人体无害。TheBYFillerBoardSealantMaterialiscomposedofselective,waterreducer,silicapowder,ground