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NATIONALSTANDARD

OFTHEPEOPLESREPUBLICOFCHINA

StandardforDesinofWasteHeatPower

g

GenerationinCementPlant

GB50588-2017

:

ChiefDevelopmentDepartmentNationalBuildingMaterialIndustryStandardRatingStation

:

ArovalDeartmentMinistrofHousinandUrban-RuralDeveloment

pppygp

ofthePeoplesRepublicofChina

:,

ImlementationDateMar12018

p

ChinaPlanninPress

g

Beijing2018ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2017

EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2018

byChinaPlanningPress

rd

,,

3FloorCTowerGuohonBuildin

gg

,,

No.A11Muxidi-BeiliXichenDistrict

g

,

Beiin100038

jg

www.h

jp

PrintedinChinabFactorattachedtoBeiinInstituteofGrahicCommunication

yyjgp

©2017bMinistrofIndeustrandInformationTechnoloof

yyygy

thePeolesReublicofChina

pp

Allrihtsreserved.Noartofthisublicationmabereroducedortransmittedinanformor

gppypy

,,,,,,

banmeansrahicelectronicormechanicalincludinhotocoinrecordin

yygpgppygg

,

oraninformationstoraeandretrievalsstemswithoutwrittenermissionoftheublisher.

ygypp

,,,

Thisbookissoldsubecttotheconditionthatitshallnotbwaoftradeorotherwisebelent

jyy

,

resoldhiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof

blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition

includingthisconditionbeingimposedonthesubsequentpurchaser.

ISBN978-7-5182-0862-3TranslationPublicationExlanation

p

TheEnglishversionistranslateddirectlyfromStandardforDesignofWasteHeatPower

,,

GenerationinCementPlantGB50588-2017publishedbyChinaPlanningPress.OnAug312017

()

MinistrofHousinandUrban-RuralDevelomentMOHURDissueditasAnnouncementof

ygp

No.1665.

ThecorihtisownedbMOHURD.Intheeventofandiscreancintherocessof

pygyypyp

,

imlementationtheChineseversionwillbetakenforconfirmation.

p

,

InordertoimprovequalityoftheEnglishversioncommentsandsuggestionsarestrongly

,(:,

welcomedandshouldbefedbacktoSinomaEnerConservationLtd.addressBuildinC

gyg

,,,,:)

BeichenPlazaNo.1LongzhouRoadBeichenDistrictTianjinCityZipcode300400.

:

TranslationunitSinomaEnerConservationLtd.

gy

:

TranslatorsZhanQianPanLeiLiXianDonLaniLiNa

ggggq

:

ReviewersShiJinglinZhangZuyiChenDongZhangHongna

,

DeartmentofStandardsandNorms

p

MinistrofHousinandUrban-RuralDeveloment

ygp

ofthePeoplesRepublicofChina

翻译出版说明

本译本是根据中国计划出版社出版的《水泥工厂余热发电设计标准》—

GB505882017

翻译的英文版,年月日,住房城乡建设部以第号公告予以公布。

20178311665

本译本的著作权归中华人民共和国住房和城乡建设部所有。在使用过程中,如出现

,。

异议以中文版为准

为不断提高本译本的质量,欢迎使用者提出意见和建议,并反馈给中材节能股份有限

(:,:)。

公司地址天津市北辰区龙洲道号北辰大厦座邮编

1C300400

本译本翻译单位:中材节能股份有限公司

:

本译本翻译人员张茜庞蕾李翔董兰起李娜

本译本审查人员:施敬林张祖祎陈东张红娜

中华人民共和国住房和城乡建设部标准定额司

MinistrofHousinandUrban-RuralDeveloment

ygp

ofthePeolesReublicofChina

pp

PublicAnnouncement

No.1665

Theublicannouncementaboutissuinthenationalstandard

pg

Standardordesinowasteheatowerenerationincementlant

fgfpgp

bMinistrofHousinandUrban-RuralDeveloment

yygp

Standardfordesignofwasteheatpowergenerationincementplanthasbeenapprovedasa

,,

nationalstandardwithaserialnumberofGB50588-2017andwillbeimlementedonMarch1

p

,(),()

2018.Inwhichtheprovisionsarticlesof7.1.115.0.82aremandatoryonesandmustbe

imlementedstrictl.TheoriinalCodeordesinowasteheatowerenerationincementlant

pygfgfpgp

GB50588-2010shallbereealedsimultaneousl.

py

ThisstandardisreleasedontheMinistryofHousingandUrban-RuralDevelopmentwebsite

(),

totheublicandisauthorizedbtheRationResearchInstituteofthe

gpy

,

MinistryofHousingandUrban-RuralDevelopmentpublishedanddistributedbytheChinaPlanning

Press.

MinistryofHousingandUrban-RuralDevelopment

,

Au312017

g

中华人民共和国住房和城乡建设部公告

第号

1665

住房城乡建设部关于发布国家标准

《水泥工厂余热发电设计标准》的公告

现批准《水泥工厂余热发电设计标准》为国家标准,编号为—,自

GB5058820172018

。,、()(),。

年月日起实施其中第条款为强制性条文必须严格执行原

317.1.115.0.82

《水泥工厂余热发电设计规范》—同时废止。

GB505882010

(),

本标准在住房城乡建设部门户网站公开并由我部标准定额

g

研究所组织中国计划出版社出版发行。

中华人民共和国住房和城乡建设部

年月日

2017831

Foreword

ThisstandardisointlrearedbSinomaEnerConservationLtd.withotherrelevant

jyppygy

,〔〕

unitsaccordintothereuirementsofDocumentJIANBIAO2014No.189issuedbthe

gqy

()

-

MinistryofHousingandUrban-RuralDevelopmentMOHURD"NoticeonPrintinand

g

DistributintheDevelomentandRevisionPlanoEnineerinConstructionStandardin

gpfgg

2015".

,:,,

Thestandardconsistsof19chatersand1aendixcoverineneralreuirementsterms

pppggq

,,,

basicrequirementswasteheatresourcethermodynamicsystemandinstalledcapacitygeneral

,,,,

laoutmainowerbuildinwasteheatboilerandsstemturbineeuimentandsstemwater

ypgyqpy

,,

supplyanddrainagesystemanditsfacilitywatertreatmentequipmentandsysteminformation

,,,,

sstemelectricowersstemelectricaleuimentandsstemthermalenineerinautomation

ypyqpygg

,,,

heatingandventilationbuildingstructureenvironmentalprotectionlaborsafetyandoccupational

,,

healthancillarandauxiliarfacilitetc..

yyy

Themaincontentsrevisedthistimeareoverallreformulationofrelatedchaptersandseveral

,,,

chatersareaddedinincludininformationsstemenvironmentalrotectionlaborsafetand

pgypy

,

occuationalhealthinaccordancewiththefeedbackinformationaftertheimlementationofCode

pp

ordesinowasteheatowerenerationincementlantGB50588-2010.

fgfpgp

,

InthisstandardTherovisionsrintedinboldtearemandatoronesandmustbe

ppypy

implementedstrictly.

,

Thisstandardisundertheurisdictionofanditsmandatorrovisionsareinterretedbthe

jyppy

,

MinistryofHousingandUrban-RuralDevelopmenttheNationalBuildingMaterialsIndustry

,

StandardRatinStationisinchareoftheroutinemanaementandSinomaEnerConservation

ggggy

Ltd.isinchargeoftheexplanationofthetechnicalspecification.Duringtheimplementationofthis

,,

standardincaseofanmodificationorsulementleasesendthecommentsandsuestionsto

ypppgg

th

(:,,,

SinomaEnergyConservationLtd.Address20FloorBuildingCBeichenPlazaNo.1

,,,:)

LonzhouRoadBeichenDistrictTianinCitZicode300400.

gjyp

,,

ChiefDevelopmentOrganizationCo-DevelopmentOrganizationsChiefDraftersandChief

:

Reviewersofthisstandard

:

ChiefDevelopmentOrganization

SinomaEnerConservationLtd.

gy

:

Co-DevelopmentOrganizations

,

WuhanBuildinMaterialIndustrDesin&ResearchInstituteCo.Ltd.

gyg

,

NanjingKisenCementTechnologyEngineeringCo.Ltd.

,

YanzhouGaobiaoMachinerCo.Ltd.

gy

:

ChiefDrafters

YuGuangkunDongLanqiWeiLianyouZhuQiangYanSuling

GaoLianhaiWanCaixiaHuXishuanXuZhenJianWei

ggg

HouBincaiFangMingLiHuiqianWuYouhuanSunMinglan

··

1ZhanHonnaWanLiunZhaoHe

gggq

:

ChiefReviewers

ZengXueminShiJinglinLuBingquanDingQishengPengYan

WanDaianChenYuanWenBaiminYanTieron

gqggg

··

2Contents

……………()

1GeneralProvisions1

()

…………………………

2Terms2

……………()

3BasicRequirements3

,()

…

4WasteHeatResourceThermodnamicSstemandInstalledCaacit4

yypy

…………()

4.1WasteHeatResource4

()

…………………

4.2ThermodnamicSstemandInstallationScheme4

yy

………………()

5GeneralLayout5

()

…………

5.1GeneralReuirements5

q

()…………()

5.2LayoutofMainBuildingsorStructures5

()

…………

5.3RoadofPowerStation6

…………()

5.4PipelineArrangement6

()

…………………

6MainBuildin8

g

…………()

6.1GeneralRequirements8

………………………()

6.2LaoutofMainBuildin8

yg

………………()

6.3OverhaulFacility8

…………()

6.4ComrehensiveFacilit9

py

………………()

7WasteHeatBoilerandSystem10

…………()

7.1GeneralReuirements10

q

()

…………………

7.2WasteHeatBoilerEquipment10

…………………()

7.3TheConnectionofWasteHeatBoilerandCementProductionLine10

()

……………

8TurbineEquipmentandSystem11

…………()

8.1GeneralReuirements11

q

()

……………………

8.2WaterSupplySystemandFeedWaterPump11

………………………()

8.3DeaeratorandFeed-tank11

()

…………………

8.4CondensingWaterSystemandCondensatePump12

……………………()

8.5SteamCondenserandItsAuxiliarEuiment12

yqp

()

………

9WaterSulandDrainaeSstemandItsFacilit13

ppygyy

…………()

9.1GeneralReuirements13

q

()

…………

9.2WaterSulSstem13

ppyy

………()

9.3CoolingStructureandCoolingWaterPump13

()

…………………

10WaterTreatmentEuimentandSstem15

qpy

……………()

10.1PretreatmentofRawWaterandCirculatingWaterCoolingTreatment15

()

………………

10.2BoilerMake-uWaterTreatment15

p

10.3CalibrationTreatmentofFeedWaterandBoilerWaterandTheThermalSystemSteam

………………()

WaterSamlin15

pg

…………()

11InformationSystem17

………………………()

12ElectricPowerSstem18

y

··

1…………()

13ElectricalEuimentandSstem19

qpy

()

……………

13.1BusConfigurations19

………………()

13.2PowerSelf-consumtionSstem19

py

……()

13.3LayoutofStationElectricalRoomandCentralControlRoom19

()

…………………

13.4DCSstem20

y

………()

20

13.5ElectricalMeasurementMeterandRelayProtectionDevices

()

………………………

14ThermalAutomation22

…………()

14.1GeneralReuirements22

q

………………()

14.2ControlMode22

()

……

14.3ThermalParameterMeasurementandAutomaticReulation22

g

……………………()

23

14.4Interlock

()

………………

14.5PowerSupply23

,………………()

15HeatinVentilationandAirConditionin24

gg

……………()

16BuildingStructure26

()

…………

16.1GeneralReuirements26

q

,…………()

16.2Fire-fihtinExlosionPreventionandSafeEvacuation27

ggp

………………()

16.3DesignofBuildingandStructure28

…………………()

17EnvironmentalProtection29

……………………()

18LaborSafetyandOccupationalHealth30

()

……………

19AncillarandAuxiliarFacilit31

yyy

,

AendixATheFireHazardClassFireRatinandMinimumPreventionDistanceof

ppg

()

BuildingsorStructuresinWasteHeatPowerGenerationandCement

…………………()

ProductionLine32

………()

ExplanationofWordinginThisStandard34

()

…………

ListofQuotedStandards35

··

21GeneralProvisions

1.0.1Thisstandardisrearedwiththeurosetosecifthedesinofwasteheatower

pppppygp

,

enerationincementlantandtoensuresecuritandreliabilitadvancedtechnoloandreduced

gpyygy

energyconsumption.

1.0.2Thisstandardisalicabletothedesinofwasteheatowerenerationenineerinfor

ppgpggg

,,

newconstructionrenovationextensionofnewdrycementproductionline.

1.0.3Thedesinofwasteheatowerenerationincementproductionlineshallmeetthe

gpg

relevantreuirementsofthenationalindustrialoliciesandcurrentnationalstandardsCodeor

qpf

designofcementplantGB50295andCodefordesignofenergyconservationofcementplant

GB50443.

,

1.0.4Incasetheprojectofwasteheatpowergenerationincludescogenerationthedesignof

relevantpartsshallmeettherelevantrequirementsofthecurrentnationalstandardCodeor

f

desinosmallossiliredowerlantGB50049.

gfffpp

,

1.0.5Thedesignofenvironmentalprotectionlaborsafetyandoccupationalhealthforthewaste

heatowerenerationincementlantshallmeettherelevantreuirementsofthecurrentnational

pgpq

standardsCodefordesignofenvironmentalprotectionofcementplantGB50558andCodefor

desinosaetandhealthocementlantGB50577.

gffyfp

,

1.0.6Inadditiontothereuirementsstiulatedinthisstandardthedesinofthewasteheat

qpg

powergenerationincementplantshallcomplywiththosestipulatedinthecurrentrelevant

standardsofthenation.

··

12Terms

()

2.0.1WasteheatrecoverWHR

y

Thesstemutilizestherecoverablethermalenerexhaustedinroductionrocessonthe

ygypp

basisofenvironmentaltemperature.

()

2.0.2WasteheatowerenerationWHG

pg

Togeneratepowerbyusingwasteheatdischargedincementproductionprocess.

()

2.0.3AirquenchingcoolerboilerAQCboiler

,

Theheat-exchanedevicetoroducehotwatersteamandotherworkinmediumsbutilizin

gpgyg

,

wasteheatofexhaustgasdischargedfromkilnheadclinkercoolerAQCboilerforshort.

()

2.0.4SusendreheaterboilerSPboiler

pp

,

Theheat-exchangedevicetoproducehotwatersteamandotherworkingmediumsbyutilizing

,

wasteheatofexhaustgasdischargedfromkilntailpreheaterSPorPHboilerforshort.

()

2.0.5BassboilerBPboiler

yp

,

Theheat-exchangedevicetoproducehotwatersteamandotherworkingmediumsbyutilizing

,

wasteheatofexhaustasdischaredfromkilntailbassBPboilerforshort.

ggyp

2.0.6Combinedheatandpower

Wasteheatpowergenerationmayalsosupplyheatingtoexternalitybyhotwaterorsteamat

thesametimeoftheroductionofelectricener.

pgy

2.0.7Mainbuilding

Combinedbuildineuiedwithsteamturbineeneratorunitandthecorresondinworkshos.

gqppgpgp

2.0.8Flasher

,

Thecontainerwhichcanenablethehotwateratcertaintemperatureandpressuretoturninto

thesaturatedsteamundercertainressurebecauseoftheressuredecreasin.

ppg

2.0.9Disconnection

Therocessofdisconnectintheoerationbetweenthewasteheatboilerandcementroductionline.

pgpp

2.0.10Percentaeofauxiliarower

gyp

Ratiobetweentheservicepowerconsumptionandthetotalgenerationofthewasteheatpower

enerationsstem.

gy

··

23BasicReuirements

q

,

3.0.1Wasteheatowerenerationshallutilizethewasteheatwhichnotbeusedanmorein

pgy

cementroductionrocess.

pp

3.0.2Designprinciplesofwasteheatpowergenerationengineeringshallbeinaccordancewith

:

thefollowinreuirements

gq

1Wasteheatpowergenerationengineeringshallnotaffectthenormaloperationofthecement

;

production

2Wasteheatowerenerationenineerinshallneitherincreasetheclinkercomarable

pgggp

;

comprehensiveenergyconsumptionnordecreaseclinkerproduction

3Wasteheatowerenerationenineerinshouldbeimlementedaftercomletinthermal

pgggppg

calibrationorinvestigationforoperationconditionwhencementproductionlinesreachedthe

;

designedcapacityandinstableoperation

,

4Inthesnchronousconstructionwiththecementroductionlinearametersofexhaust

ypp

gasmaybedeterminedonthebasisparametersofcementprocessdesignandthatofwasteheat

;

owerenerationsstemwhichhasbeenutintooerationandhassimilarconditions

pgypp

5Thecapacityofrelatedequipmentinproductionlineshallbecheckedwhenthewasteheat

powergenerationsystemsareaddedtotheoriginalcementproductionline.

3.0.3Desinsecificationsofwasteheatowerenerationshallbeinaccordancewiththose

gppg

specifiedinTable3.0.3.

Table3.0.3Desinsecificationsofwasteheatowereneration

gppg

SystemthermalRateofstationserviceOperationrate

Secifications

p

efficiencowerconsumtionrelativetokiln

ypp

Productioncapacity

()()()

%%%

()

ofcementclinkerw

//

2000td≤w<4000td≥20.0≤9≥98

/

w≥4000td≥22.0≤8≥98

3.0.4Theautomationcontrollevelofwasteheatowerenerationsstemshallnotbelower

pgy

thanthatofcementroductionline.Therelatedtechnicalarametersofwasteheatower

ppp

generationsystemshallcommunicatewiththatinthecontrolsystemofthecementproductionline.

3.0.5Thefirerotectiondesinofwasteheatowerenerationsstemshallmeettherelevant

pgpgy

requirementsofthecurrentnationalstandardCodefordesignoffireprotectionforfossilfuel

owerlantsandsubstationsGB50229.

pp

··

3,

4WasteHeatResourceThermodnamicSstemandInstalledCaacit

yypy

4.1WasteHeatResource

4.1.1Thedesinofwasteheatowerenerationsstemshallconfirmthereasonableuantitof

gpgyqy

wasteheatresourceinaccordancewiththerequirementofcementproductiontechnologyandthe

rincileofwasteheatradientutilization.

ppg

4.1.2Thethermalconditioncalibrationofcementproductionlineandcalculationmethodof

wasteheatresourcesshallmeettherelevantrequirementsofthecurrentnationalstandards

/

MeasurinmethodsoheatbalanceocementrotarkilnGBT26282andMethodsorthe

gffyf

,

calculationheatbalanceheatefficiencyandcomprehensiveenergyconsumptionofcementrotary

/

kilnGBT26281.

4.2ThermodynamicSystemandInstallationScheme

4.2.1Thethermodnamicsstemshallbedeterminedbthetemeratureanduantitofwaste

yyypqy

,

gasandshallmaximizetheutilizationratioofwasteheat.

4.2.2Steamarametersofwasteheatboilershallbedeterminedbthewasteastemerature

pygp

,,

andairflowvolumeandparametersofthermodynamicsystemshallbedeterminedbythefactors

,,

suchaswasteheatconditionturbineinternalefficiencyetc..

4.2.3Onesteamturbineunitmabeusedwhenutilizinwasteheatof2cementroductionlines

ygp

inthesameplant.Whenthesteamproducedbythewasteheatboilerofcementkilnwithlower

,

roductionislessthan30%ofratedfeedsteamoftheunit2steamturbineunitsshouldbeused.

p

2ormoresteamturbineunitsshouldbeusedwhenutilizingwasteheatof3ormorecement

productionlinesinthesameplant.

··

45GeneralLaout

y

5.1GeneralRequirements

5.1.1Thedesinofenerallaoutshallmeettherelevantreuirementsofthecurrentnationalstandard

ggyq

,:

CodefordesignofcementplantGB50295andshallbeinaccordancewiththefollowingrequirements

1Thewasteheatowerenerationworkshoforrenovationandextensionroectofcement

pgppj

,

productionlineshallbeplannedincombinationwiththeproductionsystemsandshallreasonably

utilizetheexistinfacilittoreducetheimactofdemolitionandconstructiononcementroduction

gypp

;

line

2Theconnectionbetweenwasteheatowerenerationworkshoandcementroductionline

pgpp

,,;

shallbecompactreasonableandthefunctionalareashallbeclear

3Buildinteofowerenerationstationshouldbecoordinatedwiththebuildinstleof

gyppggy

cementproductionlines.

5.1.2Themainowerbuildinofthewasteheatowerenerationshouldbearranedatthe

pgpgg

reservedexandedsideofexistinroductionlines.

pgp

,

5.1.3Thedesinofverticallaoutelevationformanddrainaeinthestationareashallbe

gyg

,

coordinatedwiththeenerallaoutverticaldesinandrainwaterdrainaedesinofthecement

gyggg

lant.

p

5.1.4Thereeninlaoutofthewasteheatowerenerationareashallbeinaccordancewiththe

ggypg

:

followingrequirements

1Greenindesinshallbeunifiedlannedincasewasteheatowerenerationandcement

ggppg

;

productionlinesareconstructedsimultaneously

,

2Whenthewasteheatowerenerationisrenovationorextensionroectthereenin

pgpjgg

designaroundtheworkshopshallbecoordinatedwiththegreeningofthecementplant.

(

5.1.5Thefireresistanceratinandtheminimumfiresearationdistanceofbuildinsor

gpg

),

structuresshallbedeterminedbythefirehazardclassintheproductionprocesstheminimumfire

()

searationdistanceofbuildinsorstructuresshallmeettherelevantreuirementsofthecurrent

pgq

nationalstandardsCodeforfireprotectiondesignofbuildingsGB50016andCodefordesignof

,

cementlantGB50295andshallmeetthereuirementsoftheAendixAofthisstandard.

pqpp

()

5.2LaoutofMainBuildinsorStructures

yg

:

5.2.1Thelaoutofmainbuildinshallbeinaccordancewiththefollowinreuirements

yggq

1Thelaoutofthemainbuildinshallbedeterminedbthefactorssuchassteamwater

ygy

,,,;

pipelinesoutsidethecementproductionlineroadconditionandgridconnectionpointetc.

,

2Incasethesamelanthasthreeormorecementkilnsifthemainsteamielineressure

pppp

,

drostillexceeds0.2MPaorthetemeraturedroexceeds20℃aftertakintechnicalmeasures

pppg

themainpowerbuildingsshouldbesetupseparately.

5.2.2Coolintowerorsraondshouldnotbearranedatwindwardsideofleadinwind

gpypgg

,

directionoftheswitchyardmainpowerbuildingandmainroad.

··

55.3RoadofPowerStation

:

5.3.1Roadofpowerstationshallbearrangedinaccordancewiththefollowingrequirements

,

1Thearranementofroadofowerstationshallmeetthereuirementsofroduction

gpqp

,,,

installationmaintenanceandfireprotectionandshallbecoordinatewiththegreeningpipeline

,,

andverticallaoutalsoshallbesmoothanddirectconnectionwiththeroadsinsidethelantand

yp

;

theroadtypesandpavementstructuresshallcoordinatewiththeplant

2Thesettinoffirelaneshallmeettherelevantreuirementsofthecurrentnational

gq

standardCodeforfireprotectiondesignofbuildingsGB50016.

:

5.3.2Roadofowerstationshallbedesinedinaccordancewiththefollowinreuirements

pggq

,

1Thebranchroadservinowerstationcanbeone-walaneandthelanewidthshallbe

gpy

,,

4.0m-5.0mtheheadroomofroadshallnotbelessthan4.50mtheminimumradiusofcurvature

(),

thesideboundarincurvededesofroadshouldnotbelessthan15.0mandtheshoulderwidth

yg

;

shallbe0.75m-1.50m

,(

2Thewidthofworkshoaroachshallbe4.0mtheminimumradiusofcurvaturetheside

ppp

),

boundaryincurvededgesofroadshallbe6.0mandthewidthofsidewalkshouldnotbelessthan

;

1.0m

3Themaximumlongitudinalslopeofroadofpowerstationandapproachroadofworkshop

;

shallnotreaterthan9%

g

4Thepavementelevationshallmatchverticaldesignand

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