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专用
人人文库
NATIONALSTANDARD
OFTHEPEOPLE'SREPUBLICOFCHINA
CODEFORCONSTRUCTIONANDACCEPTANCEOF
MICRO-ASSEMBLINGPRODUCTIONLINEPROCESS
EQUIPMENTINSTALLATIONENGINEERING
GB51037-2014
DevelopedbyTheMinistryofIndustryandInformationTechnologyof
thePeople'sRepublicofChina
ApprovedbyTheMinistryofHousingandUrban-Rural专用Developmentof
thePeople'sRepublicofChina
ImplementationDateMay1,2015
人人文库
ChinaPlanningPress
Beijing2021
图书在版编目(CIP)数据
GB51037-2014微组装生产线工艺设备安装工程施工
及验收规范:英文/中华人民共和国住房和城乡建设部
组织编译.--北京:中国计划出版社,2021.12
ISBN978-7-5182-1415-0
Ⅰ.①G…Ⅱ.①中…Ⅲ.①微组装—生产线—生产
工艺—设备安装—工程施工—规范—中国—英文②微组装
—生产线—生产工艺—设备安装—工程验收—规范—中国
—英文Ⅳ.①TB4-65
中国版本图书馆CIP数据核字(2022)第010386号
ChineseeditionfirstpublishedinthePeople'sRepublicofChinain2014
EnglisheditionfirstpublishedinthePeople'sRepublicofChinain2021
byChinaPlanningPress
3rdFloor,CTower,GuohongBuilding专用
No.A11,Muxidi-Beili,XichengDistrict
Beijing,100038
PrintedinChinabyBeijingJingyintangGraphicPrintingCenter
©2014bytheMinistryofHousingandUrban-RuralDevelopmentof
thePeople'sRepublicofChina
Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor
byanymeans,graphic,electronic,ormechanical,includingphotocopying,recording,
oranyinformation人人文库storageandretrievalsystems,withoutwrittenpermissionofthepublisher.
Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,
resold,hiredoutorotherwisecirculatedwithoutthepublisher'spriorconsentinanyformof
blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition
includingthisconditionbeingimposedonthesubsequentpurchaser.
ISBN978-7-5182-1415-0
中华人民共和国住房和城乡建设部公告
2020年第129号
住房和城乡建设部关于发布《微组装生产线
工艺设备安装工程施工及验收规范》等
11项工程建设标准英文版的公告
现批准《微组装生产线工艺设备安装工程施工及验收规范》(GB51037-2014)、《电子工
业纯水系统安装与验收规范》(GB51035-2014)、《光缆生产厂工艺设计规范》(GB51067-
2014)、《光纤器件生产厂工艺设计规范》(51123-2015)、《电子工程防静电设计规范》(专用50611-
GBGB
2010)、《防静电工程施工与质量验收规范》(GB50944-2013)、《天线工程技术规范》(GB50922-
2013)、《试听室工程技术规范》(GB/T51091-2015)、《体育场建筑声学技术规范》(GB/T50948-
2013)、《电子会议系统工程设计规范》(GB50799-2012)、《电子会议系统工程施工与质量验收
规范》(GB51043-2014)英文版。工程建设标准英文版与中文版出现异议时,以中文版为准。
该11项工程建设标准英文版由住房和城乡建设部组织中国计划出版社有限公司出版发行。
中华人民共和国住房和城乡建设部
2020年5月28日
人人文库
AnnouncementoftheMinstryofHousingandUrban-Rural
DevelopmentofthePeople'sRepublicofChina
No.533
AnnouncementoftheMinistryofHousingandUrban-Rural
DevelopmentonPublishingNationalStandardof
CodeforConstructionandAcceptanceofMicro-assemblingProductionLine
ProcessEquipmentInstallationEngineering
CodeforConstructionandAcceptanceofMicro-assemblingProductionLineProcessEquipment
InstallationEngineeringhasbeenapprovedasanationalstandardwithaserialnumberofGB51037-
2014,andwillbeimplementedonMay1,2015.Inthiscode,Articles4.2.1(4),4.5.2(1),5.4.1(3),5.6.1
(3),5.7.1(5)7.7.2(3)专用.
andaremandatoryonesandmustbeimplementedstrictly
AuthorizedbytheResearchInstituteofStandardsandNormsofMinistryofHousingandUrban-
RuralDevelopmentofthePeople'sRepublicofChina,thiscodeispublishedanddistributedbyChina
PlanningPress.
MinistryofHousingandUrban-RuralDevelopmentofthePeople'sRepublicofChina
August27,2014
人人文库
Foreword
ThiscodeisdevelopedbySinopecEngineeringIncorporationincooperationwithotherinvolved
organizationsaccordingtotherequirementsofDocumentJIANBIAO〔2010〕No.43issuedbythe
MinistryofHousingandUrban-RuralDevelopmentofthePeople'sRepublicofChina(MOHURD)—
“NoticeonPrintingandDistributing‘theDevelopmentandRevisionPlanofNationalEngineering
ConstructionStandardsin2010’”,thiscodeiscompiledandformulatedbyElectronicEngineering
StandardQuotaStationofChinaElectronicsStandardizationInstitute,the2ndResearchInstituteof
ChinaElectronicsTechnologyGroupandotherrelevantorganizations.
Basedontheinvestigationandresearch,thecompilationteamsummarizedthepracticalexperience,
absorbedthescientificresearchresultsinrecentyears,drewontheadvancedforeignexperiencewhichis
inlinewiththenationalconditionsofourcountry,andextensivelysolicitedpinionsfromthedomestic
relatedunitsondesign,productionandresearch.Andthecodewasfinalizedafterreview.
Thiscodeconsistsof8chaptersand1appendix,covering:generalprovisions;terms;basic
requirements;installation,debuggingandcommissioningoflowtemperature专用co-finedceramicandthick
filmsubstrateproductionprocessequipment;thinfilmsubstrateproductionprocessequipment
installation,debuggingandcommissioning;installation,debuggingandcommissioningofassembling
andpackagingprocessequipment;installation,debuggingandcommissioningofprocessinspection
equipment;engineeringacceptance,etc.
Theprovisionsprintedinboldtypearemandatoryonesandmustbeimplementedstrictly.
Thiscodeisunderthejurisdictionof,anditsmandatoryprovisionsareinterpretedbytheMinistry
ofHousingandUrban-RuralDevelopment.TheMinistryofIndustryandInformationTechnology
takescareoftheroutinemanagement,whilethe2ndResearchInstituteofChinaElectronics
TechnologyGroupCorporationisresponsiblefortheinterpretationoftechnicalspecifications.All
relevantorganizationsarekindlyinvitedtosummarizeandaccumulateactualexperienceswhen
implementingthiscode.Relevantcommentsandrecommendations,whenevernecessary,shallbe
submittedtothe2ndResearchInstituteofChinaElectronicsTechnologyGroupCorporation(Address:
No.115HepingSouthRoad,TaiyuanCity,ShanxiProvince,Postcode:030024)forfuturerevision.
ChiefDevelopmentOrganizations,Co-DevelopmentOrganizations,ChiefDrafters,Chief
Reviewers,Chief人人文库TranslatorsandChiefTranslationReviewersofthiscode:
ChiefDevelopmentOrganizations:
ElectronicEngineeringStandardQuotaStationofChinaElectronicsStandardization
Institute
The2ndResearchInstituteofChinaElectronicsTechnologyGroup
Co-DevelopmentOrganizations:
The214thResearchInstituteofChinaNorthIndustriesGroupCorporation
The14thResearchInstituteofChinaElectronicsTechnologyGroup
The29thResearchInstituteofChinaElectronicsTechnologyGroup
The43rdResearchInstituteofChinaElectronicsTechnologyGroup
ChinaElectronicSystemEngineeringNo.2ConstructionCorporationLimited
TheITElectronicEleventhDesignandResearchInstituteScientificand
TechnologicalEngineeringCorporationLimited
The26thResearchInstituteofChinaElectronicsTechnologyGroup
ChinaElectronicsEngineeringDesignInstitute
ChiefDrafters:
CHAOYuqingHEZhongweiYANWeiDUBaoqiangGAONengwu
WANGZhengyiWANGKaiyuanZHENGBingxiaoLIXiaoxuan
QIAOHailingWANGGuipingLVQinHongHUANGWensheng
WUJianhua
ChiefReviewers:
WUXiangXUEChangliSHENXianfengCHENGKaiQIUYingxia
HULaipingLIYangxingHEChangfengZHANGYu
ChiefTranslators:
LIJingzhaoZHOULiDUBaoqiangZHANGXiaomingZHUZongjiu
ChiefTranslationReviewers:
LIAOYanlinSONGGuixiaYANGKegui专用
人人文库
Contents
1Generalprovisions…………………(1)
2Terms…………………(2)
3Basicrequirements………………(3)
3.1Constructionconditions……………(3)
3.2Equipmentunpacking…………………(3)
3.3Equipmentmoving………………………(4)
3.4Equipmentinstallation…………………(5)
3.5Debuggingandcommissioningofequipment……………(6)
4Installation,debuggingandcommissioningoflowtemperatureco-finedceramicand
thickfilmsubstrateproductionprocessequipment………………(7)
4.1Generalrequirements……………………(7)
4.2Tapecaster……………(7)
4.3Blanker……………………………专用(8)
4.4Greentapepuncher……………………(8)
4.5Laserscribingmachine…………………(9)
4.6Viafillingmachine………………………(9)
4.7Screenprinter…………………………(10)
4.8Stackingmachine…………………………(10)
4.9Isostaticlaminator……………………(11)
4.10Hotcutter……………………………(12)
4.11Lowtemperatureco-finedceramicboxfurnace(LTCCboxfurnace)………(12)
4.12Thick-filmbeltfurnace……………(13)
4.13Laserresistortrimmer……………(13)
5Thinfilmsubstrateproductionprocessequipmentinstallation,debuggingand
commissioning………………………(15)
5.1Generalrequirements……………………(15)
5.2Magneticsputteringdepositionsystem…………………(15)
5.3Vacuumevaporative人人文库copper-coatedmachine……………(16)
5.4Chemicalvapordepositionsystem………………………(17)
5.5Spincoatingandhotplatesystem…………(18)
5.6Exposuremachine……………………(19)
5.7Developingsystem……………………(19)
5.8Reactiveionetchingmachine……………(20)
5.9Chemicalmechanicalpolishingmachine…………………(21)
6Installation,debuggingandcommissioningofassemblingand
packagingprocessequipment……………………(23)
6.1Generalrequirements……………………(23)
6.2Dieattachingmachine……………………(23)
6.3Dieeutecticbonder………………(23)
6.4Eutecticoven………………………(24)
6.5Wirebonder………………………(25)
6.6Flipchipbonder………………………(25)
6.7Plasmacleaner……………………(26)
6.8Selectivespraycoatingmachine…………(26)
6.9Parallelseamwelder………………(26)
6.10Energystoragewelder…………………(27)
6.11Laserwelder……………………(28)
7Installation,debuggingandcommissioningofprocessinspectionequipment……(29)
7.1Generalrequirements…………………(29)
7.2Probetester………………………(29)
7.3Acousticscanner…………………(30)
7.43Dopticalprofiler………………………(30)
7.5Automaticopticalinspector……………(30)
7.6Laserthicknessgauge……………………(31)
7.7X-rayscanner……………(31)
7.8Chipshearing/wirepullingtester…………专用(32)
8Engineeringacceptance……………(33)
8.1Generalrequirements…………………(33)
8.2Handoveracceptance…………………(33)
8.3Completedacceptance…………………(34)
8.4Disposalofreject………………………(34)
AppendixARecordformsofacceptanceformicro-assemblingproductionlineprocess
equipmentinstallationengineering……………………(35)
Explanationofwordinginthiscode………………(40)
Listofquotedstandards…………………(41)
人人文库
1Generalprovisions
1.0.1Thiscodeispreparedwithaviewtostandardizingtheconstructionandqualityacceptanceof
micro-assemblingproductionlineequipmentinstallationengineering,guaranteetheinstallationquality
andreliableoperationofthemicro-assemblingline,andpromotingthedevelopmentofequipment
installationtechnologyinthisfield.
1.0.2Thiscodeisappliedtoconstruction,debugging,commissioningandacceptance,whilethemicro-
assemblingproductionlineisnewlybuild,reconstructedandextended.
1.0.3Inadditiontoimplementingthiscode,theconstructionandacceptanceofprocessequipmentfor
micro-assemblingproductionlineshallmeettherulesofnationalcurrentrelevantstandards.
专用
人人文库
2Terms
2.0.1Micro-assembling
Thetechnologyofformingadvancedmicroelectronicmoduleisassemblyofvariousmicroparts
andcomponents,integratedcircuitchipsandchipcomponentswhichconsistofelectroniccircuitsonthe
highdensitymultilayerinterconnectedsubstratebysurfacemountingandinterconnectionprocess.
2.0.2Multilayersubstrate
Substratewithembeddedconductorlayersforimplementingcomplexinterconnectioncircuits.
2.0.3Thickfilm
Filmwhichisdepositedonthesubstratebyscreenprintingprocessandsinteredatthehighest
temperatureofabout850℃.
2.0.4Lowtemperatureco-firedceramic(LTCC)multilayersubstrate
Aftermultipleunsinteredflexiblegreentapes,ofwhichthickfilmconductorsandresistancefigures
(includinginterconnectedlinesthatconsistofthesefigures,embeddedpassivecomponent,etc.)are
printedonthesurface,andwhichinterlaminarinterconnectedmetallized专用holesaremanufactured,are
stackedinorder,laminatingthemintoawholestructurebyheatingandpressingsimultaneously.By
sinteringthegreentapesandthickfilmelectronicpasteatamaximumtemperatureofabout850℃
(sinteringfurnace)rigidandhighdensitymultilayerinterconnectedsubstratesareformedfinally.
2.0.5Thinfilmmultilayersubstrate
Multilayerinterconnectedsubstratewhichoverlappedandinterconnectedmultilayerthinfilm
conductorandinterlaminarinsulatingfilmaremanufacturedoninsulatingsubstrateorsiliconwaferwith
filmformingprocessesofvacuumevaporation,sputtering,chemicalvapordepositionetc.and
technologyofphotoetching,etchingetc.
2.0.6Greentape
Atape-likeflexiblethinceramicmaterialwithsmoothsurface,uniformtextureandcertainstrength
whichismanufacturedbycastingprocess.
2.0.7Packaging
Microelectronictechnologyofinterconnection,protectionandheatdissipationforelectronicdevices
(microcircuitsormodule),whichmainlyincludeplasticpackaging,ceramicpackagingandmetal
packaging.人人文库
2.0.8Processinspection
Theprocessofmeasuringandinspectingtheproducts'shape,size,positionanditsmechanical,
physical,chemicalcharacteristicsandsoonbytools,instrumentsorequipmentofmeasuringortesting,
andcomparingwiththetechnologyrequirementsofproducts.Itistheinspectiontechniquetoevaluate
theconformityofprocedureorstateofproductcompletionwiththeruleofdesignandprocedure
documents.
3Basicrequirements
3.1Constructionconditions
3.1.1Thecleanroomshallbeinaccordancewiththefollowingrequirementsbeforeinstallationofthe
micro-assemblingequipment:
1Acceptanceofemptyroomshallbequalifiedandtheairconditioningsystemshalloperate
continuouslyandnormallyformorethan24h.
2Temperatureshouldbe20℃to26℃.
3Relativehumidityshouldbe30%to70%.
4Load-bearingcapabilityoffloorshallmeetrequirementsofequipment.
5Clearanceheightshallmeetinstallationrequirementsofequipment.
6Bodypurificationfacilityattheroomentranceshallhavebeeninoperation.
7Theequipmententryshallbeavailable.
8Firefightingfacilitiesshallhavebeenpassedspecialacceptanceandcanbeenabled.
9Theantistaticfacilitiesintheantistaticworkingareashallhavepassed专用thetestandacceptance.
10Powersupply,gassource,watersourceandgroundingterminalshallbeavailableandin
accordancewithrequirements.
11Employeesafeevacuationchannelsshallbesetup.
3.1.2Theinstallationofmicro-assemblingequipmentshallhavethefollowingtechnicaldocuments:
1Equipmentinstallationplan.
2Equipmentpackinglist.
3Technicaldocumentsforinstallation,operation,maintenanceandinstallationtechnicalparameters
ofequipmentprovidedbyequipmentmanufacturers.
3.1.3Theconstructionpersonnelshallenterthepurificationroomwithapassportofenteringtheclean
area.Specialtypesofworkersshallbecertificatedinaccordancewithrelevantprovisions.
3.1.4Equipmentinstallationandhook-upengineeringmaterialsshallmeettherelevantrequirements
ofcurrentnationalstandardGB50472CodeforDesignofElectronicIndustryCleanRoom.
3.1.5Equipmentandtoolsusedinconstructionshallmeettherelevantrequirementsofcurrent
nationalstandardGB50467CodeforConstructionandAcceptanceofMicro-electronicsManufacturing
EquipmentInstallation人人文库Engineering.
3.2Equipmentunpacking
3.2.1Equipmentshallbeunpackedwithjointparticipationofresponsiblepersonnelofsupplyunit,
constructionunitanddevelopmentunit.Unpackingofimportedequipmentforstatutorycommodity
inspectionshallbeattendedbycustomsinspectionrepresentatives.
3.2.2Packingcaseshallbecheckedfordamageanddamagedegreebeforeequipmentunpacking,anti-
vibrationandanti-tiltmarksshallnotbeabnormal.
3.2.3Equipmentunpackingshallbeinaccordancewiththefollowingrequirements:
1Packingcaseshallbeunpackedbyeffectivetoolsandfollowingreasonableproceduresunder
thepremiseofcausingnodamagetotheequipmentanditsaccessoriesinthecase.
2Thetopcoverofthecaseshallberemovedfirstafterremovingroofnailsorrelevantfasteners.
3Afterremovingthetopcoverandpart(orall)sidecoversofthecase,smallpartsandaccessories
shallberemovedfromthecasepriortomainframe,andthencarryouttheremainingworkofunpacking.
3.2.4Afterequipmentunpacking,packingmaterialshallberemovedintime.
3.2.5Afterequipmentunpacking,intactnessofinternalequipment,packageandaccessoriesshallbe
checked,anyabnormalsituationshallhaveimagerecordimmediatelyandputforwardtheprocessing
advice.
3.2.6Afterequipmentunpacking,equipmentshallbecheckedinaccordancewiththefollowing
requirements:
1Typespecificationontheequipmentnameplateshallbeconsistentwithequipmentlistor
technicalparameterlist.
2Iftheexteriorandprotectivepackageofequipmenthavedefects,damageorrustiness,itshallbe
putforwardandrecordedintime.Formanufacturingdefects,notifytheequipmentmanufacturerto
researchthehandlingmethod.
3Checkwhethertheparts,components,tools,accessories,subsidiarymaterials,andother
technicaldocumentsarecompleteonebyoneaccordingtothepackinglist,andshallmakearecord.
4Afterunpackingandinspectingtheequipment,theparts,accessories专用,accessorymaterials,tools
andfixtures,andtechnicaldocumentsthatneednottoinstallorbeusedforinstallationshallbeputinto
thecustodyoftheuser.
3.2.7Inspectionrecordsshallbefilledinwhenunpackingequipment,thecontentandformatshallbe
inaccordancewiththosespecifiedinTableA.0.1ofthiscode.
3.3Equipmentmoving
3.3.1Equipmentmovinginmethodofliftingshallbeinaccordancewiththefollowingrequirements:
1Steelcableusedinliftingshallbeabletowithstandover10tofweight.
2Craneoperatorsshallbecertificated.
3Cablebindingpositionshallavoidinstrumentandfragilestructure.Theequipmentcenterof
gravityshallbepaidattentionwhenlifting,andpreventtheequipmentfromdumpingandfalling.
4Theliftingheightofequipmentshouldbesuitableforremovingtheouterbottompackaging.
5Liftingandloweringspeedshallbecontrolledwhenoperating,noimpactorcollisionshall
occur.
3.3.2Themechanical人人文库facilitiesofforkliftsoraircushionsetc.shallbeusedwhenpositioninglarge-
scalemicro-assemblinglineproductionprocessequipmentintheroom.
3.3.3Thelengthoftwoforksshallexceed100mmofgravitycenterofequipmentwhenforkliftisused.
3.3.4Operationshallbesteadywhenmovingequipmentwithahydraulicloader.
3.3.5Movingequipmentwithaircushionshallbeinaccordancewiththefollowingrequirements:
1Aircushionsshallbeplacedundertheloadbeamatthebottomofequipment,andthenumberof
aircushionsforeachequipmentshallnotbelessthan4.
2Aircushionsshalltravelsteadilyafterinflating.Theheightofequipmentbottomfromthe
groundshallnotbelessthan2mm.
3.3.6Theprotectivemeasuresforthefloorshallbetakenwhenequipmentismovedintheroom.
3.4Equipmentinstallation
3.4.1Installationofmicro-assemblingequipmentshallbeinaccordancewiththefollowing
requirements:
1Full-openspaceofelectricboxandspaceofoperationandmaintenanceshallbereservedwhen
positioningtheequipment.
2Theprimarypipeandlinedistributionofpowersupply,gassource,watersourceandground
terminalsshallhavebeeninplace.
3Surfaceofequipmentshallbeprotectedduringinstallation.Sealingsurfaceshallnotbe
damagedorscratched.Installationofequipmentshallbefirmandreliable.Sunkscrewshallnotprotrude
overthesurfaceofconnectedparts.
4Whentheequipmenthasrequirementsofanti-vibrationcontrolorparticularload-bearing,
correspondingmeasuresofanti-vibrationorimprovementofload-bearingcapabilityshallbetaken.
5Hook-upofequipmentshallbecompletedbyprofessionalsinaccordancewithtechnical
requirementsofequipment.TheSS316Lstainlesssteelpipeshouldbeusedforthevacuumpipelineof
accessequipment.Pipingofpurewater,compressedair,etc.shouldbeconnectedwithequipmentby
PTFEandpolyurethanehoses.
3.4.2Directinstallationofmicro-assemblingequipmentonthefloorshall专用beinaccordancewiththe
followingrequirements:
1Basegasketshallbeplacedonthegroundfirst,andconfirmedthatbasicgasketcanevenly
supporttheequipment.
2Handshallnotbeplacedabovethebasegasketduringoperation.
3Ifequipmentisequippedwithbottombolts,eachbottomboltshallbeproperlyinstalledinits
screwhole.Aircushionsshallbeusedtomovetheequipment.
4Theequipmentshallbeleveledgraduallybyadjustingtheheightofanchorboltsortheeffective
thicknessofbasegasket,andensurethatthelocknutisgaplessandeachbottomboltisfixedtothe
correspondingbasegasketonthefloor.
3.4.3Directinstallationofmicro-assemblingequipmentontheplatformshallbeinaccordancewith
thefollowingrequirements:
1Operatingplatformshallbehorizontal,steadyandfirm.
2Antistaticmaterialshallbelaidontheplatformandeffectivelyconnectedtoantistatic
groundingsystemofroom.
3.4.4Horizontal人人文库adjustmentofequipmentshouldusethecross-testleveltomeasure,andthe
equipmentwithhighprecisionrequirementsmayusetwobracket-typelevels.
3.4.5Groundingofmicro-assemblingequipmentshallbeeffectiveandreliable,andgroundingterminal
shallbefirmlyconnectedtogroundingsystemofcleanroom.Groundingresistanceofequipmentshall
notexceed4Ω;Groundingsystemshallmeettherelevantrequirementsofcurrentnationalstandard
GB50169CodeforConstructionandAcceptanceofGroundingConnectionElectricEquipment
InstallationEngineering.
3.4.6Aftertheequipmentisinplace,powerconfigurationofequipmentshallbecheckedbytechnicians.
3.4.7Recordofinstallationprojectshallbefilledinaftertheequipmentisinstalled,contentandformat
shallbeinaccordancewiththosespecifiedinTableA.0.2ofthiscode.
3.5Debuggingandcommissioningofequipment
3.5.1Debuggingandcommissioningofmicro-assemblingequipmentshallbeinaccordancewiththe
followingrequirements:
1Theequipmenthasbeeninstalledinplace.
2Allkindsofpowerhook-upsshallensurethattheconnectiontotheequipmentissealedand
firm,thevariousparametersofthepowershallmeettherequirementsoftheequipment.
3Compressedairandprocessgasshallbecleanedbeforepumpingintotheequipment.
3.5.2Wiringofmicro-assemblingequipmentshallbecheckedbeforeoperating.
3.5.3Safetyofmicro-assemblingequipmentshallbetestedtomeetrequirementsbeforeoperation.
3.5.4Inthebootstate,aclampammetershallbeusedtomeasurewhetherthevoltageandcurrent
meettherequirementsofequipment.
3.5.5Inthebootstate,theequivalentcontinuousAweightedsoundlevelatpersonneloperating
positionshouldnotbegreaterthan70dB.
3.5.6Equipmentshallcontinuouslyoperatewithoutfailurefor48h.Beforeandafterthecontinuous
operation,themainperformanceindicatorsofequipmentshallbetested.Theresultsshallmeetthe
technicalrequirementsofequipment.
3.5.7Thedebuggingandcommissioningrecordsofmicro-assembling专用equipmentshallbefilledinfor
thesinglecommissioningwhichiscompliedwiththerelevantprovisionsofChapters4to7ofthiscode.
ThecontentandformatoftherecordsshallbeinaccordancewiththosespecifiedinTableA.0.3.
人人文库
4Installation,debuggingandcommissioningoflowtemperatureco-fined
ceramicandthickfilmsubstrateproductionprocessequipment
4.1Generalrequirements
4.1.1Lowtemperatureco-finedceramic(LTCC)andthickfilmequipmentshallmainlyincludethe
tapecaster,blanker,greentapepuncher,laserscribingmachine,viafillingmachine,screenprinter,
stackingmachine,isostaticpresslaminator,hotcutter,LTCCsinteringfurnace,thick-filmsintering
furnaceandlaserresistortrimmer.Allofthemmaybedirectlyinstalledontheground.
4.1.2LTCCsubstratemanufacturingprocessequipmentshallmeettherequirementsoflinkage,and
relevantperformanceindexofkeyLTCCprocessequipmentshallbeverifiedbytestingproductionand
performanceindicatorsofLTCCstandardtest-versionproducts.
4.1.3CleanlinessofroomusedforinstallationofLTCCandthickfilmequipmentshallbeatleast7
Level,thetemperatureofcleanroomshouldbe18℃to25℃,andtherelativehumidityshouldbe40%to
60%.
4.2Tapecaster专用
4.2.1Theinstallationofthetapecastershallbeinaccordancewiththefollowingrequirements:
1Castcarrierplateshallbegraduallylevelledbyadjustinganchorbolts.
2Thedirectionofwhichthedrycastwindsuppliedtotheexhaustwindshallbeoppositetothat
ofthecasttape.
3Theelectriccontrolcabinetshallbeinstalledatthepositionofmorethan1meterawayfrom
themaincastingcavity,andthemetalcabinetshallbedense.
4Openflameorotherdangeroussourcesofelectricalsparksmustnotappeararound
castingcavity.
5InstallationofPETfilmcarriertapeshallensurethatconveyissteadywithoutdeviatingandthe
tapeworkssmoothlywithoutarching.
4.2.2Thedebuggingandcommissioningofthetapecastershallbeinaccordancewiththefollowing
requirements:
1Theporcelainslurrytobecastthathasbeenballmilledmixtureandvacuumdefoamingshallbe
prepared.人人文库
2Gasleakagealarmandsafetyprotectiondeviceofequipmentshallworknormally,doorof
castingcavityshallbereliablylocked.
3Mainparametersofspeedandtensionofconveyerbelt,temperatureofeachtemperaturezone
ofcastingcavity,speedofwindsuppliedandexhausted,andtheheightofcastingscraperetc.shallbeset
reasonably.
4Carriertapeshallconveywithconstantspeedandwindingfreely,andthesurfaceshallbe
smoothwithoutprotrusions.
5Castershallworksteadilywithoutshaking.
6Whensupplyingporcelainslurrytotroughoftapecastertoscrapandcast,castershallsupply
thereverseexhaustwind,thecastingcavityshallbesealedwell,andtheoperatorsinthecastingroom
shallnotsmellthepeculiarodorofsolventfromcastingcavitywhiledryingporcelainslurry.
7Whentheperformanceandqualityofporcelainslurryarequalifiedandcastingparametersare
setreasonably,greentapeproducedbycastershallbedryandflat.Thethicknessofthegreentapeinthe
left,middleandrightlateralpositionsshallbemeasuredwithmicrometerandallowabledeviationof
thicknessuniformityshallbe±5%.
4.3Blanker
4.3.1Installationofblankershallbeinaccordancewiththefollowingrequirements:
1Forblankerthatcanbecompatiblewithgreentapesofdifferentwidth,componentsofblanker
shallbereplacedandpresetbyprofessionalsaccordingtodifferentrequirements.
2Foursuctioncupsofmanipulatorshallbeadjustedonthesamehorizontalplane.
4.3.2Debuggingandcommissioningofblankershallbeinaccordancewiththefollowing
requirements:
1Aftertheinitializationofeachkinematicshaft,thegreentaperollshallbeinstalledontheair
expansionshaftandinflatetofixit.Greentapeshallbetowthroughthetoolbithorizontallyandneatly.
2Conveyrollersshallbeproperlyadjustedtoavoiddeviationswhenfeedingtape.
3Blankershallbeabletoaccuratelyandeffectivelyblankwhenmultilayer专用thingreentapesstack
to1mmgreentapewithpolymerfilm.
4Underthepremisethatblankingisqualifiedandparametersissetreasonably,thecutofgreen
tapeshallbeclean,tidy,sharp,andfreeofmicro-crackunderthemicroscopeof30timesmagnification.
Allowabledeviationofthesizeforgreentapeshallbe±0.5mm.
4.4Greentapepuncher
4.4.1Installationofgreentapepunchershallbeinaccordancewiththefollowingrequirements:
1Withoutdoorinoperationarea,punchershallbeequippedwithprotectivelightcurtainand
enabled.
2Forgreentapepuncherthatcanbecompatiblewithdifferentlengthandwidth,thecomponents
shallbereplacedandpresetbyprofessionalsaccordingtodifferentrequirements.
4.4.2Debuggingandcommissioningofthegreentapepunchershallbeinaccordancewiththe
followingrequirements:
1Pretreatmentofgreentapeshallbecompletedaccordingtobakingcondition.
2Greentape人人文库thatneedtobeontheframeshallbeflattenedwithnegativepressureontheporous
stonefirstly,andthenadhesivetapeisusedtostickgreentapetotheframe.Adhesivetapeshallbeflat
andframeshallbewithoutwarping.
3Mainprocessparameterssuchaswaitingtimeofpunch,waitingtimeofXYmanipulatorafter
suckingmaterialandpunchspeedshallbeset.
4XYmanipulatorshallmovesteadilywhenresettingpuncher,andtheupanddownmodulesof
punchercomponentsshallpunchfreely.
5Specialmoduleadjustmenttoolshallbeusedtoadjustthepositionofupperandlowermodules
tomakethemcoaxial.Thepositionofpunchingpinshallbere-calibratedafterreplacingthepunching
pin.
6Punchershalloperatesteadilywithoutshaking.
7Palletofgreentapeshallbekepthorizontallywithoutwarpingetc.Greentapeshallbelocated
inthecenterofvacuumchuckafterbesuckedup.Attachmentlengthofgreentapewithfoursidesof
vacuumchuckshallbethesame,andsuctionshallbeintightwithoutgaps.
8Underthep
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