ISA-95企业控制系统B2MML的标准管理

ISA-95企业控制系统B2MML的标准管理ISA-95企业控制系统B2MML的标准管理1ISAISAProfessionalorganizationStandardsdeveloperinassociationwithANSISP95TheISAStandards&PracticesCommitteenumber95Purpose:Tocreateastandardthatwilldefinetheinterfacebetweencontrolfunctionsandotherenterprisefunctions…ISA-95TheactualstandardproducedbytheSP95committeeU.S.ANSI/ISAstandardIEC&ISOInternationalstandardsgroupsIEC62264-1:2003andIEC62264-2:2004

are“duallogo”standardsInternationalversionofISA-95May2,200622ISAISAMay2,200622CompaniesParticipatinginSP95ABBArlaFoodsAspenTechDupontEliLillyEmersonProcessManagementFluorGeneralElectricInvensys-WonderwareLighthammerLundUniversity,SwedenLyondell–EquistarMicrosoftNestleNovoNordiskProctor&GamblePurdueUniversityRockwellAutomationSAPSiemensYokogawaMay2,200633CompaniesParticipatinginSP9WBFProfessionalorganizationpromotingtheexchangeofinformationonthemanagement,operationandautomationofbatchprocessmanufacturingInitiallyfocusedontheISA-88batchcontrolstandardFocusexpandedtoincludeISA-95toalltypesofprocessautomationWorkingGroupsOpportunityforWBFmemberstocollaborateXMLWorkingGroupcreatedB2MML&BatchMLMay2,200644WBFProfessionalorganizationpB2MMLBusinessToManufacturingMarkupLanguageW3CXMLSchemaimplementationofISA-95Notaformalstandard,animplementationofastandardToolforbringtogetherautomation&ITgroupsMay2,200655B2MMLBusinessToManufacturingISA-95&B2MMLStatusU.S.StandardInternationalStandardB2MMLTitleANSI/ISA-95.00.01-2000IEC/ISO

62264-1:2003Released,V0300Enterprise-ControlSystemIntegration–

Part1:ModelsandTerminologyANSI/ISA-95.00.02-2001IEC/ISO

62264-2:2004Released,V0300Enterprise-ControlSystemIntegration–

Part2:ObjectModelAttributesANSI/ISA-95.00.03-2005JWG15

inprogressN/AEnterprise-ControlSystemIntegration–

Part3:ActivityModelsofManufacturingOperationsManagementISAdraft95.00.04

DraftEnterprise-ControlSystemIntegration–

Part4:ObjectModelsandAttributesofManufacturingOperationsManagementISAdraft95.00.05

DraftInDevelopmentEnterprise-ControlSystemIntegration–

Part5:BusinesstoManufacturingTransactionsMay2,200666ISA-95&B2MMLStatusU.S.StanWhywasISA-95Created? IntegrationofbusinessandmanufacturingsystemsisdifficultDifferentAutomation&ITcultures,knowledgebasesLackofconsensusandmodelstofollowforintegrationIncreaseinbusinessneedstointegratemanufacturingsiteswithbusinesssystemsBusinessdrivers:SupplychainoptimizationAssetefficiencyAgilemanufacturingAvailabletoPromise&AvailabletoProfitMay2,200677WhywasISA-95Created? WhatISA-95OffersFrameworkforintegrationprojectsSeparationofbusinessprocesses

from

manufacturing

processesFocusonfunctions,

notsystems,

organizations

orindividualsMay2,200688WhatISA-95OffersFrameworkfoSITEAREAAREAAREACONTINUOUSPRODUCTIONUNITDISCRETEPRODUCTIONLINEENTERPRISEISA-95Scope95.0395.01&2BATCHPROCESSCELLMay2,200699SITEAREAAREAAREACONTINUOUSDISCPurdueReferenceModelFromthePurduemodelTheodoreJ.Williams,ThePurdueEnterpriseReferenceModel,ATechnicalGuideforCIMPlanningandImplementation,1992,ISA,ISBN1-55617-265-6DefinesthefunctionsinamanufacturingenterpriseIncludesdetailsoffunctionsinthecontroldomainDefineslevelsinamanufacturingenterpriseMay2,20061010PurdueReferenceModelFromthePurdueReferenceModelEnterprise/ControlBoundaryMay2,20061111PurdueReferenceModelEnterpriInformationofInterestFunctionsOutsidetheControlDomain(e.g.ProductionScheduling)(e.g.ProductionScheduleandProductionResults)InformationFlowsofinterestFunctionsWithintheControlDomain(e.g.EquipmentMonitoring)Enterprise/ControlSystemBoundaryFunctionsdetailedFunctionsnotdetailedDataflowsdetailedDataflowsnotdetailedMay2,20061212InformationofInterestFunctioBusinessPlanning&LogisticsPlantProductionScheduling,OperationalManagement,etcManufacturingOperations&ControlDispatchingProduction,DetailedProductionScheduling,ReliabilityAssurance,...BatchControlDiscreteControlContinuousControlLevel4Level3Levels2,1,0ISA95.01Levels

InterfaceaddressedParts1&2AreaaddressedParts3&4May2,20061313BusinessPlanning&LogisticsMLevel3activitiestypicallydealwiththeseobjectsENTERPRISESITEAREAPRODUCTIONLINEWORKCELLPRODUCTIONUNITPROCESSCELLUNITLevel4activitiestypicallydealwiththeseobjectsLowerlevelequipmentusedinrepetitiveordiscreteproductionLowerlevelequipmentusedinbatchproductionLowerlevelequipmentusedincontinuousproductionSTORAGEZONESTORAGEMODULELowerlevelequipmentusedforstorageEquipmentHierarchyEnhancedinPart3May2,20061414Level3activitiesENTERPRISESIIdentifiedInformationCategoriesManufacturingoperations&controlinformationProductionoperations,maintenanceoperations,qualityoperations,etcBusinessplanning&logisticsinformationPlantproductionscheduling,operationalmanagement,etcProductdefinitioninformation(Whatmustbe

definedtomakeaproduct)Productioncapabilityinformation(Whatresourcesareavailable)Productionscheduleinformation(Whattomakeanduse)Productionresponseinformation(Whatwasmadeandused)May2,20061515IdentifiedInformationCategorCategoriesofInformationProductionResponseProductionScheduleBusinessPlanning&LogisticsInformationProductionDefinitionManufacturingOperations&ControlInformationProductionCapabilityResourceAvailabilityManufacturingInstructions,Recipes,BOM,Whattomake,whentomakeit,whattouseWhatwasmadeandusedMay2,20061616CategoriesofInformationProduMajorObjectModelsThreecategoriesofresourcesPersonnelEquipmentMaterial(andEnergy)Combinedresources(logicalview)ProcessSegmentsFourModels/Production-Process-ProductProductionScheduleProductionPerformanceCapabilityDefinition(bytime&bysegment)ProductDefinitionMay2,20061717MajorObjectModelsThreecategDesignPatternsResourcesClass-InstancemodelsMajorObjectsSub-dividedintosegmentsEachsegmenthaspersonnel,equipment,material,&datacomponentsPropertiesFewstandardobjectattributesPropertiesusedtopermitcustomizationMay2,20061818DesignPatternsResourcesMay2,PersonnelModelPersonPropertyPersonnelClassHasvaluesfor0..n0..n0..n0..n0..n0..n0..n1..nHasPropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionofDefinesaprocedureforobtainingaPersonPersonnelClassPropertyQualificationTestSpecificationQualificationTestResultMay2,20061919PersonnelModelPersonPersonnelPersonsandPersonnelClassesSupervisorLaborerProfessionalEngineerOperatorPumpMechanicDraftsmanJoeSmith-ID#12345SallyJones-ID#12344QualificationTestQualificationTestResultsMay2,20062020PersonsandPersonnelClassesSEquipmentmodelMaintenanceWorkOrderMaybegeneratedfor0..n1..11..11..1EquipmentPropertyEquipmentCapabilityTestSpecificationHasvaluesfor0..n0..n0..n0..n0..nEquipment0..n0..n1..nHasPropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionof0..n0..nMayresultin0..1MaybemadeupofIsagainstIsmadeagainst0..n0..nDefinesaprocedureforobtainingaEquipmentCapabilityTestResultMaintenanceResponseEquipmentClassPropertyMaintenanceRequestEquipmentClassMay2,20062121EquipmentmodelMaintenanceMayEquipmentandClassesMixingReactorHeatingReactorHR101HR102HMR101MR101MR102MaintenanceRequestMaintenanceWorkOrderCapabilityTestCapabilityTestResultsMaxTemp=300FCapacity=5000GalShearing=TRUECapacity=3000GalMay2,20062222EquipmentandClassesMixingReMaterialmodelMaterialSublotMaybemadeupofsublots0..n0..n0..nMaterialDefinitionPropertyQATestSpecificationMaterialDefinitionHasvaluesfor0..n0..n0..n0..n0..nMaterialLotQATestResult1..10..n1..nHasPropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionofMadeupofMaterialClassPropertyMaterialClass0..nHasPropertiesof0..nDefinesagroupingIsassociatedwithaMaymaptoDefinesaprocedureforobtainingaMaterialLotPropertyMay2,20062323MaterialmodelMaterialMaybemMaterialDefinitionExampleLotHCL-50-100019pH1.0Density1.05ColorStrawPurity99.5%MaterialDefinitionMaterialDefinitionHCl50%ColorPuritypHMaterialClassHClAcidMaterialClassDensitySublotHCL-50-100019Barrel15LocationQATestSpecificationQATestResultsMay2,20062424MaterialDefinitionExampleLotProcessSegmentModelPeopleMaterialsEquipmentSegmentsPersonnelresourcesmanagedforproductionEquipmentresourcesmanagedforproductionMaterialresourcesmanagedforproductionCollectionsofresources,usedtogetherforproduction,atthegranularityneededforbusinesslevelschedulingandcostingMay2,20062525ProcessSegmentModelPeopleMatProcessSegmentModelPersonnelSegmentSpecificationEquipmentSegmentSpecificationMaterialSegmentSpecificationProcessSegmentParameterProcessSegmentHaspropertiesofHaspropertiesofHaspropertiesofIsdefinedasacollectionof0..n0..n0..n0..n0..n0..n0..nMaybemadeupof0..nPersonnelModelEquipmentModelMaterialModelCorrespondstoelementin0..n0..n0..n1..11..11..1PersonnelSegmentSpecificationPropertyEquipmentSegmentSpecificationPropertyMaterialSegmentSpecificationPropertyCorrespondstoelementinCorrespondstoelementinMay2,20062626ProcessSegmentModelPersonnelProcessSegmentsBusinessviewofproductionInventorytrackedforActiveIngredientInventorytrackedforPillsInventorytrackedforPillPacksPharmaceuticalManufacturing(3Segments)MakeActiveIngredientMakePillsPackageDosesRawMaterialsFinishedProductsKnowthroughput,resourcesandtimetomakeActiveIngredientKnowthroughput,resourcesandtimetomakePillsKnowthroughput,resourcesandtimetomakePillPacksMay2,20062727ProcessSegmentsBusinessviewProduction,Capability,ProductProductionScheduleProductionPerformanceWhattomakeandresourcestouseWhatwasmadeandresourcesactuallyusedProductDefinitionsWhatisavailableforuseforproductionWhatisneededtomakeaproductProductTimeCapability/CapacityMay2,20062828Production,Capability,ProducProductionScheduleApplicationISA-95ProductionScheduleSetpoints&FlowpathsDispatchingSetupInstructionsBatchScheduleContinuousPremixBatchProductionProcessDiscretePackagingMultiplelevelsofplanning&schedulingQuarterlyMonthlyWeeklyDispatchtoProductionProductionschedulesoftenmustbesplittomultiplecontrolsystems&

multipleprocesstypesMay2,20062929ProductionScheduleApplicatioProductionSchedulePeopleMaterialsEquipmentSegmentsProductDefinitionsProductionScheduleMay2,20063030ProductionSchedulePeopleMaterProductionScheduleModelPersonnelRequirementEquipmentRequirementMaterialProducedRequirementPersonnelModelEquipmentModelMaterialModelCorrespondstoelementinCorrespondstoelementinCorrespondstoelementinMaycontain0..n0..n0..n0..n1..nPersonnelRequirementPropertyEquipmentRequirementPropertyMaterialProducedRequirementProperty1..n1..n1..nProductionScheduleProcessParameterMaterialConsumedRequirementCorrespondstoelementin0..nMaterialConsumedRequirementProperty1..nConsumableExpected0..nConsumableExpectedProperty1..nSegmentRequirement1..nIsmadeupofIsmadeupofIsassociatedtoeitherProductProductionRuleRequestedSegmentResponseCorrespondstoaCorrespondstoaProductionParameterProductionRequest0..nProcessSegmentProductParameterMay2,20063131ProductionScheduleModelPersoProductionPerformancePeopleMaterialsEquipmentSegmentsProductDefinitionsProductionScheduleProductionPerformanceMay2,20063232ProductionPerformancePeopleMProductionPerformanceModelPersonnelActualEquipmentActualMaterialProducedActualProductionDataPersonnelModelEquipmentModelMaterialModelCorrespondstoelementinCorrespondstoelementinCorrespondstoelementinMaycontain0..n0..n0..n0..n1..nPersonnelActualPropertyEquipmentActualPropertyMaterialProducedActualProperty1..n1..n1..nProductionPerformanceProductionResponseMaterialConsumedActualCorrespondstoelementin0..nMaterialConsumedActualProperty1..nConsumableActual0..nConsumableActualProperty1..nSegmentResponse1..nIsmadeupofIsmadeupofProcessSegmentCorrespondstoaMay2,20063333ProductionPerformanceModelPeISA-95FunctionalHierarchyBusinessPlanning&LogisticsPlantProductionScheduling,OperationalManagement,etcManufacturingOperations&ControlDispatchingProduction,DetailedProductionScheduling,ReliabilityAssurance,...ContinuousControlLevel4Level3Levels2,1,0Parts1,2&5

focusonthis

InterfaceDiscreteControlBatchControlParts3&4

Focuson

Manufacturing

OperationsMay2,20063434ISA-95FunctionalHierarchyBusDatacollectionExecutionmanagementResourcemanagementDispatchingTrackingOperationsresponseDetailed

schedulingOperationsrequestDefinitionmanagementAnalysisOperationscapabilityOperationsdefinitionsISA-95Part3GenericModelMay2,20063535DataExecutionResourceDispatch4SetsofLevel3ActivitiesAsset

ManagementQuality

ManagementInventory

ManagementProduction

ManagementdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisMay2,200636364SetsofLevel3ActivitiesAsB2MML

BusinessToManufacturingMarkupLanguageMay2,20063737B2MML

BusinessToManufacturinB2MMLB2MML=BusinessToManufacturingMarkupLanguageStandardsbased,vendorindependentXMLschemasbaseduponISA-95-1,-2EnablesintegrationprojectteamstouseISA-95duringanalysis&designthenuseXMLduringimplementationDevelopedandavailablefromtheWorldBatchForum,BatchML(ISA-88basedXMLschemas)alsoavailableMay2,20063838B2MMLB2MML=BusinessToManufWBFXMLWorkingGroupWorkinggroupformedin2000DevelopXMLschemasforANSI/ISA88and95standardsVolunteerorganizationListserverdefinesmembershipOver100members–varyinglevelsofactivityB2MMLReleasesVersion1-April2002Version2-September2003Version2.01-November2003Version3–Underdevelopment,2Q2005releaseexpectedMay2,20063939WBFXMLWorkingGroupWorkinggB2MMLXMLSchemasS95EquipmentSchemaS95ProductionCapabilitySchemaS95ProductionPerformanceSchemaS95ProcessSegmentSchemaS95MaintenanceSchemaS95PersonnelSchemaS95ProductDefinitionSchemaS95MaterialSchemaS95ProductionScheduleSchemaS95CommonSchemaMay2,20064040B2MMLXMLSchemasS95EquipmentEquipmentClassPropertyEquipmentPropertyEquipmentCapabilityTestSpecificationEquipmentClassHasvaluesfor0..n0..n0..n0..n0..nEquipmentEquipmentCapabilityTestResult0..n0..n1..nHaspropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionof0..nMaybemadeupofDefinesaprocedureforobtainingaInformationAboutEquipmentClassesInformationAboutEquipmentInformationAboutCapabilityTestsEquipmentModel

May2,20064141EquipmentEquipmentEquipmentEquEquipmentSchemaMay2,20064242EquipmentSchemaMay2,2006424EquipmentPropertiesMay2,20064343EquipmentPropertiesMay2,200ProductionScheduleISA95definesaProductionScheduleasacollectionofProductionRequests,soitisacontainerobjectDefinesthe“Location”(thescopeoftheschedule–ie.“Area54”)“EquipmentElementLevelisahold-overfrompreviousversionsandisnolongerneeded)DefinesthestartandendtimeforthescheduleBasicallythetimescopetheschedulecoversMay2,20064444ProductionScheduleISA95defiProductionPerformanceMayCorrespondtoaPersonnelActualEquipmentActualMaterial

ProducedActualProductionDataPersonnelModelEquipmentModelMaterialModelCorrespondstoelementin(seeFigure1)Correspondstoelementin(seeFigure1)Correspondstoelementin(seeFigure1)Maycontain0..n0..n0..n0..n1..nPersonnelActualPropertyEquipmentActualPropertyMaterialProducedActualProperty1..n1..n1..nProductionPerformanceProductionResponseMaterial

ConsumedActualCorrespondstoelementin(seeFigure1)0..nMaterialConsumedActualProperty1..nConsumableActual0..nConsumableActualProperty1..nSegmentResponse1..nIsmadeupofIsmadeupofProcessSegmentCorrespondstoa0..n1..10..n1..10..n1..10..n1..1ProductProductionRuleProductionPerformanceIDStart&EndTimeProductionResponseIDStart&EndTimeSegmentResponseIDStart&EndTimeProductionDataPersonnelActualEquipmentActualMaterialProducedActualMaterialConsumedActualConsumableActualSegmentResponseMay2,20064545ProductionPerformanceMayCorISA-95Part5

Transactions

UseofOAGVerb-NounStructureMay2,20064646ISA-95Part5

Transactions

UsInformationProviderInformationUserGETSHOWLocalprocessingGETEquipmentApplicationIdentificationAreaDataAreaVERB=GETNoun=EquipmentID=“ABC”SHOWEquipmentApplicationIdentificationAreaDataAreaVERB=SHOWNoun=EquipmentID=“ABC”Description=“Simpleequipment”EquipmentPropertyID=“Throughput”Value=200PPMDescription=“Throughputaspartsperminute”…Get/ShowEquipmentMay2,20064747InformationProviderInformatioProductionPlanning&SchedulingScenarioLevel4PLMLevel3ProductDefinitionManagementLevel4ProductionPlanning&CapacityAnalysisLevel4InventoryMgtLevel3ProductionResourceMgtLevel3DetailedSchedulingLevel3ProductionTrackingSHOWProductDefinitionGETProductDefinitionPROCESSProductionCapabilityPROCESSProductionScheduleCommunicationwithinLevels3or4arenotshownsincetheyarenotinthescopeofISA-95Parts1and2PROCESSProductionPerformancePROCESSMaterialSubLotLevel4AssetMgtSHOWEquipmentGETEquipmentMay2,20064848ProductionPlanning&ScheduliOAGIS9.0Nouns(RedareP2BRelated)ActualLedgerEmployeeWorkScheduleMoveWIPReceiveDeliveryAllocateResourceEmployeeWorkTimeOnlineOrderReceiveItemBODEngineeringChangeOrderOnlineSessionRecoverWIPBOMEngineeringWorkDocumentOperationRequireProductBudgetLedgerFieldOpportunityRequisitionCarrierRouteInspectDeliveryPartyMasterRFQCatalogInventoryBalancePayableRiskControlLibraryChartOfAccountsInventoryConsumptionPaymentStatusRoutingConfirmWIPInventoryCountPaymentStatusISTSalesLeadCostingActivityInvoicePersonnelSalesOrderCreditInvoiceLedgerEntryPickListSequenceScheduleCreditStatusIssueInventoryPlanningScheduleShipmentCreditTransferItemMasterPriceListShipmentScheduleCreditTransferISTJournalEntryProductAvailabilityShipmentUnitCurrencyExchangeRateLocationProductionOrderSplitWIPCustomerPartyMasterLocationServiceProjectAccountingSupplierPartyMasterDebitTransferMaintenanceOrderProjectMasterUOMGroupDebitTransferISTMatchDocumentPurchaseOrderWIPStatusDispatchListMergeWIPQuoteActualLedgerMoveInventoryReceivableNounslistedasof2005-06thatarenotinOAGIS9.0:AllocateProduct,ProductRequirement,ReceiveInventory,May2,20064949OAGIS9.0Nouns(RedareP2BRISA-95Objects&Nouns(?)ConsumableActualPropertyMaintenanceResponse

MaterialSpecificationPropertyProcessSegmentParameterConsumableActualMaintenanceWorkOrder

MaterialSpecificationProcessSegmentConsumableExpectedPropertyManufacturingBillMaterialSublotPropertyProductDefinitionConsumableExpectedMaterialCapabilityPropertyMaterialSublotProductParameterEquipment

MaterialCapabilityPersonPropertyProductSegmentDependencyEquipmentActualPropertyMaterialClassPropertyPersonProductSegmentEquipmentActualMaterialClassPersonnelActualPropertyProductionCapabilityEquipmentCapabilityPropertyMaterialConsumedActualPropertyPersonnelActualProductionDataEquipmentCapabilityTestResultMaterialConsumedActualPersonnelCapabilityPropertyProductionParameterEquipmentCapabilityTestSpecificat