跨国制药企业HVAC系统IQ方案

INSTALLATIONQUALIFICATION

OFTHE

LINE9(AHU20&20A)HVACSYSTEM

ZYDISPRODUCTIONFACILITYNo.2

CompiledbyR.Sanders

Scope:ThisprotocoldetailstheIQworkrequiredtovalidatethenewHVACsystemfor

Line9ZydisproductionfacilityNo.2.

ApprovalsSignatureDate

Validation

Quality

1SYSTEMDESCRIPTION

HVACsystem9isafixedfreshairrecirculatingtypesystem,hasbeeninstalledas

partoftheLine9intheZydisProductionFacilityNo.2andservestheproduction

areasindicatedinthetablebelow:-

Note:Thislineisalsoreferredtoinsomedocumentationas'Xtraline".

HVACSystem9(AHU20&20A)

Room/AreaTitle

G380ProductionCorridor

G381Airlock

G384FreezeDryerPlantroomAirlock

G382FreezeDryerLoad/Unload

G385ProductionArea

G386Airlock

G387Warehouse/ProductionAirlock

MakeupairisdrawnintotheprimaryAirHandlingUnits(AHU)passingthroughan

electricpre-heater,bagFilter(EU4),pre-coolingcoilandbagfilter(EU8)before

passingontothede-humidifierunitandsecondaryAHU.Thede-humidifierunitis

installedonafixedflowbypassducting(offthemainductworkbetweentheprimary

andsecondaryAHUs)andprocessesonlyaproportionofthemainairflow.Inthe

secondaryAHUtheairpassesthroughafurtherelectricalheater,acoolingcoil,a

pleatedfilter(EU8)andattenuatorbeforefinaldistributionthroughductworkand

dampersintotherooms.

Extractairfromtheroomspassesthroughanattenuatorbeforere-enteringtheprimary

AHUtobere-circulatedaroundthesystem

Theproductionareaisalsoservedbytwoindependentroomextractsfortheseal

stationandthefreezetunnelwhichdischargeoutsidethebuilding.

2SPECIFICATION

Collatetogetheralldocumentswhichrelatetospecifyingandprocuringthis

equipment.Thiswillnormallyincludesomeorallofthefollowingdocuments:

Quotationfromsupplier,Ordertosupplier,Acknowledgmentfromsupplier,Variations

totheorderandanyacknowledgments,Tenderdocuments,Workpackagesetc.

Attachthedocumentslistedasappendiceswherepractical.Fordocumentswhich

arenotattached,givethereasonbelowthetableandareferenceastowherethe

documentisavailable.

TYPEOFDOCUMENTREFERENCEOFDATEOFAPPENDIX

DOCUMENTDOCUMENTNO.

Comments:

CompletedbyDate

3PRE-QUALIFICATIONHISTORY

Listbelowalltests/modificationsmadetotheequipmentoritsdesignduringandasa

resultofinstallationandcommissioning.Recordthereasonforeachmodification,

anddefinetheupdatedtechnicaldata(drawings,specifications,etc.).

TESTS/MODIFICATIONSREASON

Comments:

CompletedbyDate

SAFETY

Listinthetablebelowallsafetyfeatures(e.g.interlocks,emergencystops,etc.)

incorporatedintotheHVACSystem.

FEATUREFUNCTIONLOCATION

Comments:

CompletedbyDate

5SYSTEMSPECIFICATION

5.1Inspectthesysteminstallationandconfirmthatthefollowingspecifiedrequirements

havebeenmet.

SpecificationRequirementCompliesSignatureComments

withDate

spec.

Ductwork

SupplyandrecirculationductworkYes/No

insulated.

lnsulation:-(CircularductsuptoYes/No

350mmdiameter).

Rigidphenolicfoamsectionswith

factoryappliedaluminiumfacingfoil

Insulation:-(allotherductsizes)Yes/No

Rigidphenolicfoamlaminateboard

withreinforcedaluminiumfoilfacing

FlexibleductworkinsulatedwithYes/No

mineralfibre

ThedehumidifierprocessexhaustYes/No

ductworkinstalledinstainlesssteel

AllrigidductworkshallbemadefromYes/No

hot-dipgalvanizedsheet

AccesscoversshallbelocatedYes/No

adjacenttoallfiredampers,volume

controldampers,heating/coolingcoils

andfilters

CompletedbyDate

5.1SystemSpecification(continued)

SpecificationRequirementCompliesSignatureComments

withDate

spec.

TestholessealedwithYes/No

removable/resealableplugs

FlexibleductsusedtojoinrigidYes/No

ductworktoterminals.

Internalductworkclean.Yes/No

AllmanuallysetdampershaveaYes/No

lockablevisualbladepositionindicator

DampersinstalledforbalancingorYes/No

controlshallbegalvanizedsteel

Ductworkcorrectlylabelledwith

directionofflow

Ductworkcolourcoding:-

Freshair-Greentrianglewith'FA'Yes/No

notation(black)ontriangle

Supplyair-Red/Bluetrianglewith'SA'

Yes/No

notation(black)ontriangle

Recirc.air-Greytrianglewith'RA'

notation(black)ontriangleYes/No

Exhaustair-Browntrianglewith'EA'

notation(black)ontriangleYes/No

CompletedbyDate

5.1SystemSpecification(continued)

SpecificationRequirementCompliesSignatureComments

withDate

spec.

AirHandlingUnits(AHU)

AHUsModularframeconstructionwithYes/No

doubleskinned,thermallyinsulated

panels.Eachsectionlabelledwith

engravedtraffoyltenameplateof

uniquereference.

AHUsfittedwithreadilyremovableYes/No

panelstoprovideinternalaccessto

theunitwithkeyoperatedpositive

latches.Largepanelshingemounted.

PrimaryfiltersinAHUmountedonYes/No

sliderailstoallowsidewithdrawalwith

suitableaccessupstreamand

downstreamasrequired.

Eachfilterbankfittedwith0-500paYes/No3filterbanksintotal.

magnahelicgauge

BottomofcoolingcoilcasefittedwithYes/No

watertightdriptrayinstainlesssteel

withdrainconnection

CoolingcoilcasingboltedtofullwidthYes/No

diaphragmplateandsliderail

mountedforeaseofwithdrawaland

distortion.

CoolingcoilsfittedwithbindertypeYes/No

testpointoninletandoutlet,highlevel

airventandlowleveldraincockon

pipeworkconnections

CoolingcoilpressuretestcertificatesYes/No

available.

CompletedbyDate

5.1SystemSpecification(continued)

SpecificationRequirementCompliesSignatureComments

withDate

spec.

FansandmotorsframemountedYes/No

incorporatinganti-vibrationmountings.

Fanpulleys,beltsandmotordrivesYes/No

mountedexternaltothefanunit

appropriateflexiblejointsandisolation

mounts.

BeltdrivesshallincorporateaYes/No

minimumof2belts/drivewithmotor

positionfullyadjustableforbelt

tension.

Alladjustmentsareseparately

lockable

Fanmotorlocalisolatorfitted.Yes/No

EquipmentitemstaggedYes/No

DrainpointsinstalledforcoolingcoilYes/No

condensatewithairbreaks

Installationreportstestsheets

FireDamperInstallationtestsheetsYes/No

Faninstallationtestsheets.Yes/No

MagnahelicgaugetestsheetsandYes/No

calibrationcertificates.

FilterinstallationtestsheetsYes/No

Dehumidifierairleakagetestsheets.Yes/No

DuctworkairleakagetestsheetsYes/No

AHUairleakagetestsheets.Yes/No

CompletedbyDate

5.1SystemSpecification(continued)

SpecificationRequirementCompliesSignatureComments

withDate

Section2partsAandB

spec.

Installationreportstestsheets

(BEMS)AirPressureDevicestestYes/No

sheet

(BEMS)AirTemp,andHumiditytestYes/No

sheet

(BEMS)ControlValvestestsheetYes/No

(BEMS)MotorisedDamperValvesYes/No

testsheet.

(BEMS)AirTemperatureandHumidityYes/No

DevicesCalibrationtestsheet..

(BEMS)AirPressureDevicesYes/No

Calibrationtestsheet.

CompletedbyDate

5.1SystemSpecification(continued)

SpecificationRequirementCompliesSignatureComments

withDate

Section2partsAandB

spec.

Commissioningreportsandtestsheets

EquipmentmanufacturersYes/No

service/commissioningreports

AirDistributionSystemspre-Yes/No

commissioningsheet

AirDistributionSystemsFireDamperYes/No

commissioningsheet

CircularDuct-airflowvolumepitotYes/No

traversecommissioningsheet

RectangularDuct-airflowvolumeYes/No

pitottraversecommissioningsheet

AirDistributionSystemsterminalYes/No

deviceairflowvolumecommissioning

sheet

AirDistributionSystemsFanYes/No

commissioningsheet

DuctworkstaticpressureprofileYes/No

commissioningsheet

MagnahelicgaugecommissioningYes/No

sheet

HVACsystemssummaryYes/No

commissioningsheet

CompletedbyDate

6SYSTEMFEATURES

IDENTIFICATIONANDCHECKSOFTHEPRINCIPALCOMPONENTSOFTHE

EQUIPMENT

VisualInspection

Thefollowingcomponentswillbegivenafullvisualinspectiontoverifythattheyare

presentasspecified,arecorrectlydocumentedandhavebeeninstalledcorrectly.

Anydeviationsfromthespecificationordocumentationandincorrectinstallations

mustbecommentedon.Thedetailsindicatedwillberecordedfortheequipmentas

installed.

6.1Dehumidifier

Supplier:Munters

ModelNo:

SerialNo:

SpecificationSpecifiedInstalled

Max.Flowrate7.757m3/s

De-humidification2.11m3/s

capacity

Humidityextractsilicagel

system

ReactivationHeaterGaspowered

Comments

CompletedbyDate

6.2AirHandlingUnit(AHU20)

Supplier:AirHandlingEquipmentLtd

ModelNo:

SerialNo:

SpecificationSpecifiedInstalled

FantypeCentrifugal

Fanduty7.757m3/s

Motorrating18.5KW

DrivetypeInternalmotorandbelts

Pre-filterNo.1EU4shortbagNBS80%Dimensions

Type

Pre-filterNo.2EU8longbagNBS95%Dimensions

Type

Pre-heatingmediumElectric

Pre-coolingmediumChilledwater

IsolationdampertypeBareshaftforactuator

mounting

MixingboxdamperManuallyopposed

Comments

NBS(American)NationalBureauofStandards

CompletedbyDate

6.2AirHandlingUnit(AHU20A)

Supplier:AirHandlingEquipmentLtd

ModelNo:

SerialNo:

SpecificationSpecifiedInstalled

HeatingmediumElectric

CoolingmediumCalledwater

Final-filterPleatedRigidEU8NBS95%Dimensions

Type

Comments

NBS(American)NationalBureauofStandards

CompletedbyDate

7DRAWINGSCHECK

Obtainprintsofthecomponentandservicesdrawings,identifytheseinthe

tablebelow:

DRAWINGNo.DRAWINGTITLEREVISIONAPPENDIX

No.No.

G0386/M006ProductionAreaHVAC

Schematic

G0386/M002CeilingVoidmechanical

ServicesProductionArea/

FirstFloorPlantRoom

Clearlyidentifyallthefollowing:

1)Allcorrections.

2)Detailsnotverifiedandthereasonfornon-verification.

3)Discrepanciesbetweenthedrawingandtheinstalledequipment.

4)Detailsverified.

AnnotateeachdrawingwiththewordsINSTALLATIONQUALIFICATION

DRAWINGCHECK),signanddatethemarked-upprintswhenthechecksare

complete.Alsowritethisprotocoltitleandreferencenumberandtheappropriate

appendixnumberontheprint.Attachthemarked-upprintstothisprotocolasan

appendix.

Comments:

CompletedbyDate

8SERVICESCONNECTIONCHECK

Completethedetailsoftheasfittedservicesuppliesandcommentonany

discrepanciesbetweenthemandthoserecommendedbythesupplier.

SERVICERECOMMENDEDCONNECTED

Electricity415v3phase

NaturalGas

ChilledWater

Comments:

CompletedbyDate

9INSTRUMENTATION

InstrumentRangeandCategoryInstrument

Tolerance(1,2,3)ConfirmedPresent

ManufacturerandManufacturer'sInstrument

ModelSerialNumberNumber

DamperMotor3

BelimoSN21MS14001

00612

CoilFreezeProtection3

Thermostat

MS14002

00613

AirDifferentialPressure3

Transmitter(0-1000pa)

MS14003

00614

AirTemperatureTransmitter3

MS14004

00615

AirDifferentialPressure3

Transmitter(0-1000pa)

MS14005

00616

AirTemperatureand3

Humidity.Transmitter

MS14006

00617

AirDifferentialPressure3

Transmitter(0-1000pa)

MS14007

00618

AirTemperatureTransmitter3

MS14008

00619

AirDifferentialPressure3

Transmitter(0-1000pa)

MS14009

00620

AirTemperatureand3

Humidity.Transmitter

MS14010

00605

CompletedbyDate

InstrumentRangeandCategoryInstrument

Tolerance(1,2,3)ConfirmedPresent

ManufacturerandManufacturer'sInstrument

ModelSerialNumberNumber

AirTemperatureand3

Humidity.Transmitter

MS14011

00606

3portliquidcontrolvalveand3

actuator(Chilledwater)

MS14015

00610

3portliquidcontrolvalveand3

actuator(Chilledwater)

MS14016

00611

FanFlowmeter3

MS14031

00622

AirTemperatureand3

Humidity.Transmitter

MS14038

00621

AirTemperatureand3

Humidity.Transmitter

MS14039

00623

AirTemperatureand3

Humidity.Transmitter

MS14047

00624

AirTemperatureand3

Humidity.Transmitter

MS14048

00625

AirTemperatureand3

Humidity.Transmitter