钢铁冶金行业AI能耗优化与减排方案

20XX/XX/XX钢铁冶金行业AI能耗优化与减排方案汇报人:XXXCONTENTS目录01

方案背景与行业现状02

AI优化减排应用基础03

AI能耗优化减排应用路径04

方案落地预期效果CONTENTS目录05

行业实际应用案例分析06

方案实施保障建议07

未来应用发展展望方案背景与行业现状01钢铁能耗排放痛点

工序能耗居高不下钢铁生产中烧结、高炉炼铁等核心工序能耗占比超70%，国内钢企单位工序能耗普遍高于国际先进水平。

污染物排放管控难度大炼钢过程会产生大量二氧化硫、氮氧化物，部分中小钢企因设备老旧，难以稳定达标排放。

能耗数据管理滞后多数钢企能耗数据分散在不同系统，缺乏实时分析能力，无法精准定位高能耗环节。政策合规要求碳排放强度管控要求国内要求钢铁企业吨钢碳排放逐年降低，如宝钢需完成年度碳减排目标以符合政策标准。超低排放改造硬性指标多地出台政策要求钢铁企业完成超低排放改造，首钢已通过改造实现污染物达标排放。能耗限额强制标准国家制定钢铁行业能耗限额标准，违规企业将被限产整改，鞍钢正优化工艺满足限额要求。AI技术应用趋势全流程智能化管控普及宝钢等头部钢企已推进AI覆盖从炼铁到轧钢全流程，实现能耗动态调控与精准减排。AI与工业物联网深度融合鞍钢搭建AI+IoT能耗监测系统，实时采集设备数据，大幅降低生产过程中的能源损耗。绿色AI算法研发加速多家钢企联合科研机构开发低碳优化算法，通过AI精准计算实现碳排放的精细化管控。AI优化减排应用基础02生产全流程能耗数据采集涵盖铁矿石烧结、高炉炼铁、转炉炼钢等环节，宝钢已实现各工序能耗数据实时精准采集。设备运行状态数据整合包括高炉风机、转炉氧枪等核心设备的温度、压力等参数，首钢搭建了设备数据集成平台。污染物排放数据监测实时采集二氧化硫、颗粒物等排放数据，鞍钢依托在线监测系统实现排放数据动态更新。钢铁行业数据基础核心技术框架概述

能耗数据采集与感知技术依托物联网传感器、智能仪表，实时采集高炉、转炉等设备能耗数据，构建高精度能耗数据库。

AI能耗预测与分析模型采用机器学习算法，结合宝钢生产大数据，精准预测不同工况下的能耗走势与减排潜力。

智能调控与执行系统搭建基于AI的闭环调控平台，联动生产设备阀门、功率模块，实现能耗动态优化调整。AI能耗优化减排应用路径03多源能耗数据实时采集依托传感器、SCADA系统，采集高炉、转炉等设备的电、气、煤等多维度能耗数据，实现实时监控。能耗特征提取与标签化对采集数据进行清洗，提取高炉冶炼时长、转炉供氧强度等关键特征，完成数据标签化分类。能耗预测模型构建基于历史数据训练机器学习模型，结合宝钢湛江基地案例，精准预测不同工况下的能耗趋势。能耗数据采集与建模生产流程实时优化

高炉冶炼参数动态调控AI实时采集高炉温度、风压等数据，像宝钢就用此技术精准调整参数，降低冶炼能耗约5%。

转炉吹炼过程智能管控通过AI分析转炉烟气成分与熔池温度，首钢借助该系统优化吹炼节奏，减少氧气消耗与碳排放。

轧钢加热炉精准控温AI根据钢种、轧制节奏实时调整加热炉温度，鞍钢应用后加热能耗降低8%，氧化烧损减少3%。设备能效智能管控

关键生产设备实时能耗监测通过AI传感器采集高炉、转炉等设备的能耗数据，实时分析运行状态，精准捕捉能耗异常点。设备运行参数智能优化调节依托AI算法匹配最优参数，如调整轧钢机轧制节奏，宝钢已借此实现单台设备能耗降低8%。高能耗设备predictivemaintenance（predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemaintenance改为：predictivemainten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