沃尔德电池规格书-中英文对照

1、. 深圳市沃尔德电子有限公司 SHENZHEN WORLD ELECTRONIC CO.,LTDSPECIFICATION电池规格书Customer Name客户名称AYBModel Name产品名称AYB-01Description规格描述48.1V/10.4AHDocument Revision文件版本A/0Effective Date生效日期2012-11-18Made By制订Checked By审核Approved By批准张业/2012-11-18杨勇/2012-11-18纪云飞/2012-11-18 CustomerConfirmation客户确认Company Name 公司名

2、称： Signature 签名：Company Stamp 公司印章： Add: Block B, Xusheng Liyuan Science Park, Zhoushi Road, Shiyan Town, Baoan District,Shenzhen,China地址：深圳市宝安区石岩街道洲石路旭生实业梨园科技园B栋TEL:+86-755-29196252 FAX:+86-755-86145020公司网址： & No.序号Version(版 本)Date（日 期）Description（描 述）1A/02012-11-1

3、8First issue CONTENT（目录） 1、Application Scope/适用范围-42、Battery Specification Amendment/ 电池规格书修订-43、Battery Testing Conditions/ 电池测试条件-44、Battery Pack Brief Introduction /电池组概述-4-55、Battery Pack Electrical Specification/ 电池组电性能-5-76、Battery Pack Reliability Testing / 电池组可靠性试验-7-97、Battery Pack Security

4、 Testing / 电池组安全性试验-98、Component Drawing/组件图纸-10-119、Main Specifications & Testing Methods of Protection Board /保护板主要参数及测试方法: -1210、Schematic diagram/原理框图-1311、Warranty /保质期-1412、Battery Cell Operation Notices / 电池操作注意事项-1413、Battery Shell Design Notices / 电池外壳设计注意事项-1414、Notice for Assembling Batte

5、ry Pack/ 电池装配注意事项-1515、Other Notices / 其它注意事项-1616、Using Battery Notes /使用电池注意事项-1717、Battery Storage Conditions / 电池的存放-1818、Other Chemical Reaction / 其它的化学反应-1819、Notes / 注释-18Any copies are invalid without our companys approval本资料未经本公司批准自行影印，视为无效1、Application Scope/适用范围 This product specification

6、 covers the requirements for the rechargeable lithium-ion battery pack with protection circuit for detecting function of over-charge, over discharge and over-current manufactured and supplied by Shenzhen WORLD Electronic Co., Ltd. 本规格书描述了由深圳市沃尔德电子有限公司设计的可充电锂离子电池的规格技术参数，该参数包括过充电， 过放电和过电流等功能参数。2、Batte

7、ry Specification Amendment/ 电池规格书修订 If the raw materials, production processing, production system or battery usage environments & other conditions need to be changed, the amendment side needs provide the written advice to the other side, only the both sides come to agreement, the amendment will be

8、effective. 如果原材料、生产过程、生产系统或电池使用环境及要求发生改变，提出更改方须将改变的信息以书面形式 通知对方取得供需双方同意后再行修订。3、Battery Testing Conditions/ 电池测试条件 Shenzhen World Electronic Co., Ltd made this specification for the lithium-ion rechargeable battery produced by us, in order to avoiding errors caused by different testing methods and co

9、nditions. 对深圳市沃尔德电子有限公司生产的可充电锂离子二次电池产品的规格、测试方法进行规范，避免因测试条件、 方法的不同引起误差。3.1 Standard Test Conditions / 标准测试条件 Test should be conducted with new batteries within one week after shipment from our factory and the cells shall not be cycled more than five times before the test. Unless otherwise specified,

10、testing and measurement shall be done under temperature of 205 and relative humidity of 4575%. 测试必须使用出厂时间不超过一个星期的新电池，且未进行过五次以上的充放电循环。除非特别说明，否则测试 需要在温度205，相对湿度4575%的条件下进行。3.2 Measuring Instrument and Apparatus/ 测量器具及设备3.2.1 Dimension Measuring Instrument/ 尺寸测量器具 The dimension measurement shall be imp

11、lemented by instruments with equal or more precision scale of 0.01mm. 尺寸测量器具的精度等级应不小于0.01 mm 。 3.2.2 Voltmeter（伏特计） Standard class specified in the national standard or more sensitive class having inner impedance more than 10k/V 按照国家标准指定规格等级或采用灵敏度更高的，测量电压时内阻不应小于 10k/V。 3.2.3 Ammeter（安培计） Standard cl

12、ass specified in the national standard or more sensitive class. Total external resistance including ammeter and wire is less than 0.01. 按照国家标准指定规格等级或采用灵敏度更高的，包括电流表及电线在内的总外阻应小于 0.01。 3.2.4 Impedance Meter（电阻计） Impedance shall be measured by a sinusoidal alternating current method(1kHz LCR meter). 内阻测

13、试仪测量原理应为交流阻抗法（1kHz LCR）。4、Battery Pack Brief Introduction /电池组概述：4.1 Cell Type类别 Lithium-ion rechargeable battery/可充电锂离子电池4.2 Reference Standard/参考标准GB/T 18287-20004.3 Product Model/产品型号 WP-AYB-01 48. 1V/10.4Ah4.4 Cell Specification and Model/电芯规格型号 SAMSUNG 18650/3.7v/2600mAh5、Battery Pack Electrica

14、l Specification/ 电池组电性能5.1 Testing Conditions (Unless Specially Requirements) 测试条件（除非特别规定） Atmosphere Pressure ： 86106kPa 大气压力： 86106kPaThe testing items under the Shipment Voltage（46.80-50.7V ） 测试项目在出货电压下进行（46.80-50.7V ）5.2 Battery Pack Electrical specification/ 电池组电性能 NO. /序号Items/项目Standards/标准 T

15、esting Methods/测试方法1Nominal Voltage/标称电压48.1V Follow GB/T18287-2000按GB/T18287-2000相关标准2Shipment Voltage/出货电压46.80-50.7VMultimeter/万用表3Nominal Capacity/额定容量10.4AhFollow GB/T18287-2000按GB/T18287-2000相关标准Minimum Capacity最 小 容 量10.2AhRest for 0.51 hour after fully charge, Using electrical loader to conn

16、ect with the battery output port, and discharge with constant current 2080mA till it cant discharge. Do the cycle three times, if there is one time that the discharge capacity is equal or more than 5hours, you can stop.将电池按标准充电方式充电后静止 0.51小时，以2080mA电流恒流放电至电池不能放电止。可循环3次，当有一次放电时间达到5小时， 即可终止。4出货容量Deliv

17、ery CapacitySOC 60% Follow GB/T18287-2000按GB/T18287-2000相关标准5Battery internal Impedance电 池 内 阻Internal resistant250mWAfter 300 times circles350mW内阻250mW300次循环后350mWUnder 205 Environment Temperature , the Usage Frequency of Fully Charge( 1KHz) , Use AC Internal Impedance test machine to test (HIOKI35

18、55) 205环境温度下，完全充电后使用频率为（1kHz）的交流内阻测试仪测量(HIOKI 3555)。6Standard Charging Current标准充电电流2A恒流恒压Constant Current and Constant Voltage (CC/CV)电流=2A Current = 2A电压= 54.6V Voltage =54.6V 截止电流 = 200mA End Current = 200mA7Allowed Max Charging Current允许最大充电电流4AAmperemeter电流表Allowed Max Charging Voltage允许最大充电电压5

19、4.60.5VVoltameter电压表8Standard Charge充电模式CC-CVconstant voltage adapter稳压电源9Allowed Max Discharging Current允许最大持续放电电流20ADischarging with 20A for more than 0.05h and the temperature of battery pack less than 30.可以长时间(大于0.05小时)用20A电流进行放电，放电电流平稳且电池PACK的表面温升30 C。Standard Discharge标准放电放电电流：10 ACurrent ：10A

20、截止电压 ：39VEnd Voltage ：39VConstant Current (CC)恒流 10Over Current Protection过流保护电流8010AUsing electrical loader to connect with output side, discharge with 90.1A Discharge for less than 1 sec. 以90.1A电流放电,电池PACK允许放电时间小于1秒。Over Current Protection Delay Time过流保护延迟时间20msUsing electrical loader to connect w

21、ith the battery output port .discharge with PACK 55.1A, note the battery output port voltage wave figure with oscilloscope, read out the time from voltage wave figure start to end with voltage “0”.用电子负载连接于电池输出端上，在电池PACK以大于过流保护电流值的电流放电,用示波器记录电池输出端的电压波形，读出电压从波形开始到电压突变为零所经历的时间。11Over Discharge Protecti

22、on过放保护恢复充电恢复The battery PACK output less than 39 V, please promptly to the battery PACK charge.电池PACK输出小于39V时，请及时对电池PACK充电。12Charging Temperature Protection充电温度保护455Set according to national standard or products requirements 根据国标或产品要求设定充电恢复温度Charging Temperature Protection Release405Set according to

23、 national standard or products requirements 根据国标或产品要求设定放电温度保护Discharging Temperature Protection655Set according to national standard or products requirements 根据国标或产品要求设定放电恢复温度Discharging Temperature Protection Release555Set according to national standard or products requirements 根据国标或产品要求设定13Dimensi

24、on外形尺寸Length：长度197.562mmVernier caliper游标卡尺Width： 宽度119.062mmThick：厚度167.032mm14Discharge TemperatureCharacteristics放电温度特性The ratio between discharge capacity and charge capacity should be not less than the following value.放电容量与充电容量的比值应大于或等于下表数值At 205 discharge the battery with the current of 2A to

25、the cut-off voltage and record charge capacity. Store the battery at the following temperature for 2h and discharge the battery with 2A to the cut-off voltage.在（205 C）条件下，以2A恒流放电至电池不能放电后，完全充电，记录充电容量，将充满电的电池在下表所列的温度条件下恒温2小时，以2A恒流放电至电池不能放电止。Discharge Current放电电流Discharge Temperature放电温度-20 C0 C25 C55

26、C2A60%80%100%95%15Weight重量（g)Electronic scale电子秤16Operating Temperature工作温度Charge: :0 to 45/4585%RH充电：0 45/4585%RHDischarge: -20 to60/4585%RH放电：-2060/4585%RHTemperature & Humidity Instruments温湿度计17Storage Temperature储存温度1 month: -20 to 55 一个月：-20553 month: -20 to 45 三个月：-2045Over one year：-5 to 30 一

27、年以上：-530、4585%RH6、Battery Pack Reliability Testing / 电池组可靠性试验6. 1 Testing Condition (Unless Special Requirements)测试条件（除非特别规定）Atmosphere Pressure： 86106kPa大气压力： 86106kPaAll testing under full capacity（54.60-55.9V ）测试项目在充满电状态下进行（54.6-55.9V ）6.2 Reliability Test/电池组可靠性试验No.序号Item项目Testing Conditions an

28、d Method测试方法及条件Standard标准1Free Fall Testing自由跌落试验Fall the battery freely from a height of 1m (minimum height) onto an 18mm thickness board placed on the cement floor. The test is to be carried out on six directions (x, y, z axes).将充满电的电池PACK从1.0m的高度上跌落到放置在水泥地面上的18mm厚的硬木板上，每面跌落1次，6个面都要跌落。The appearan

29、ce of battery should not leakage, break or explosion电池外观不开裂，电性能正常。内部电芯不破裂、不起火；固定可靠。2Vibration Testing振动试验Fix a charged battery on a vibrating table, vibrate it for 90 minutes in three mutually perpendicular directions at the 0.8mm resonance. The frequency is to be varied at the rate of 1Hz/min betwe

30、en 10 and 55 hertz.将充满电的电池固定在振动平台上，在三个相互垂直的方向按振幅0.8mm的谐振形式进行振动, 频率在10-55HZ以1Hz/min的速率变化，往复振动30分钟。The appearance of battery should not leakage, break or explosion电池外观不开裂，电性能正常。内部电芯不破裂、不起火；固定可靠。3High Temperature高温性能A charged battery is placed in an oven for 2 hours at 552C, then discharged at a 0.5C c

31、urrent to the termination voltage.在 552 C条件下，将标准充电后的电芯放入高温箱中2h 后，再以1C 电流放电至终止电压。Discharge 85 percent of the original capacity.可放出初始容85%.4Low Temperature低温性能A charged battery is placed in a thermal chamber for 2 hours at -10C2C; then discharged at 0.1C to the termination voltage.在-102 C条件下，将标准充电后的电芯放

32、入低温箱中 2h后，再以0.2C 电流放电至终止电压。Discharge more than 70 percent of the original capacity.可放出初始容量的70% （-10 C）以上.5Constant Humidity & Temperature Testing恒定湿热试验Place a full charged battery under the environments of 40 C and 90% - 95%RH for 48 hours. And keep it in the room temperature for 2 hours. Then disch

33、arge it at the current of 1C to the cut-off voltage.将充满电的电池在40 C、相对湿度90%95%的环境中放置48小时后，在室温205 C放置2小时。以1C电流放电到电池不能放电.The battery should be no remarkable breakage, distortion. Discharge time should not less than 36mins电池外观应无变形、爆裂，放电时间应不低于36分钟。6High & Low Temperature Storage高低温贮存lace a full charged bat

34、tery in a oven with 552 C for2 hours, then keep it under 205 C for 4hrs, then place it in a oven with -202 C for 2 hours, then keep for 4 hours under 205 C, cycle as high temperature-normal temperature-low temperature-normal temperature-high temperature for 10 times电池充满电后，将电池放入552 C的高温箱中恒温2小时，再在环境温度

35、205 C下放置4小时，然后放入-202 C的低温箱中恒温2小时，再在环境温度205 C下放置4小时，继续按高温常温低温常温高温循环10次。The battery should be no remarkable breakage, distortion. And charge/discharge normally电池外观无变形或爆裂现象，电池充放电正常。7Humidityand heat test湿度和热度测试A charged battery is placed in a box for 48 hours where the temperature is 402C and the relat

36、ive humidity is 90%95% ；将标准充电后的电芯放入温度为402 C，相对湿度为 90%95%的箱子中，保持48h。No explosion,no fire无爆炸、无起火8Cycle Life循环寿命Discharge it with the current of 0.5C to the cut-off voltage, and store it for 15min.Charge a battery with the current of 0.5C , then keep the voltage and current constant and continue to cha

37、rge it until completed . After storing the battery for 15min. The test is to be conducted as per the above cycles. The cycle should be 300 times. At the 301 times discharge capacity should not be less than 8320mAh with 0.5C以0.5C电流恒流放电至电池不能放电止，再以标准电流将其充电到规定限制电压，静止15分钟，以0.5C电流恒流放电至电池不能放电止，放电结束后，静止15分钟

38、，再进行下次充放电循环，直至300次循环。第301次电池以0.5C电流恒流放电容量8320mAh。Discharge Capacity8320mAh放电容量8320mAh9Heat shock热冲击The cell is placed in a thermal chamber. Temperature is raised to 1202C at the rate of (52C)/min and held for 10 minutes, then cooled to room temperature at the rate of 52C/min.电池置于热箱中，温度以（52度）/min的速率升

39、至1202度并保温10min,再以52度/min的速度降至室温。No explosion,no fire无爆炸、无起火10Charge Retention电荷保持能力At 205 completely charge and store it for 28days, and then discharge it with 0.5C to the cut-off voltage.完全充电后在环境温度为205的条件下，储存28天，然后进行0.5C恒流放电至电池不能放电止。remain capacity8840mAh剩余容量8840mAh7、Battery Pack Security Testing /

40、 电池组安全性试验No.序号Item项目Testing Conditions and Methods 测试方法及条件 Standard标准1Over-charge过充电After standard charging, the cell is conducted for 8 hours while the constant voltage is held at 65V and standard charging current flows No explosion, no fire through it.将标准充电后的电芯，用恒定电压 65V和标准充电电流给电芯进行加压 8h。No explos

41、ion, no fire无爆炸、无起火2Over-Discharge Protection Test过放保护试验Discharge the battery at the rate of 0.2C with the load of 30*13 for 24h .Charging for 10sec with specified adapter , and check the voltage(30V)将充满电的电池，以0.2C放电至电池不能放电后，外接30*13负载放电24h。再对电池充电10秒钟，电压应该30VNo explosion, no fire无爆炸、无起火3Short-circuit短

42、 路Use a resistor with 0.1 to make the battery short circuit for 1 hour. The appearance and characteristics are normal。将充满电的电池，用小于0.1电阻器短路电池PACK输出端正负极1h，电池外观和性能正常不变。the battery should be no remarkable breakage, distortion. And charge normally。Voltage 30V电池不爆炸、不起火。外观正常，电压30V。4Impact Test冲击试验Place a fu

43、ll charged battery on a flat and put a stainless steel stick (Diameter 7.9mm) in the middle of the battery upright. Beat the steel stick with 10Kg将充满电的电池放置在一个平面上，用一个直径为7.9mm不锈钢棒竖放在电池正中间，用一个10Kg的力作用在不锈钢棒上。No explosion, no fire无爆炸、无起火8、Component Drawing/组件图纸 8.1 Assembly diagram（not to scale） 装配尺寸图(不按

44、比例) 8.2 The labels contents and size（标贴内容及尺寸 ）Without8.3 Packaging Method（包装方式）Undetermined待定9、Main Specifications & Testing Methods of Protection Board： 电池保护板主要参数、标准及测试方法:9.1 Testing Conditions测试条件：Temperature：205 温度：205 Relative Humidity： 4575% 相对湿度： 4575%Atmosphere pressure： 86106kPa 大气压力： 86106k

45、Pa9.2 Main Specifications & Testing Methods of Protection Board保护板主要参数及测试方法：NO.（符号）Name（名称）MIN.（最小值）TYP（典型值）MAX.（最大值）Unit（单位）1Over Charge Voltage过充保护单节电压4.254.2754.30V2Over Charge Voltage过充释放单节电压4.054.104.15V3Over Discharge Voltage过放保护单节电压2.402.502.60V4Over Discharge Release Voltage过放释放单节电压2.903.003

46、.10V5Current Threshold过流值708090A6Supply Current自耗电流200mA7Internal Resistance in Normal Operation导通内阻3050m符号 Symbol说 明 Explanation符号 Symbol说 明 ExplanationB+/P+/B13接电池输出/充电输入的正端 Battery output/charging positive pole C- 充电负极 Charge cathode P-接电池输出的负端 Battery output negative poleB1-B13电芯1负极到电芯13正极 1join

47、t cell negative pole and 10joint cell positive poleB-接第1节电芯负极 1joint cell negative pole 9.3 The connection mode of PCM and cells / PCM与电芯的接线方式 9.4 Interface definition of PCM / PCM接口定义:10、Schematic diagram/原理框图：10.1 Schematic diagram/原理框图： 10.2 Layout/PCB图：11、Warranty / 保修期 The delivery period from

48、battery date for 12 months If the battery is proved in manufacturing process defect formation rather than the user by use of abuse and error caused. Our company is responsible for replacement battery. 电池的保质期从出货之日算起为12个月。如果证明电池的缺陷是在制造过程中形成的而不是由于用户滥用及错误使用造成，本公司负责退换电池。 12、 Battery Cell Operation Notice

49、s / 电池操作注意事项12.1 Prohibition short circuit/ 禁止电池短路 Never make short circuit cell. It generates very high current which causes heating of the cells and may cause electrolyte leakage, gassing or explosion that are very dangerous. The LI tabs may be easily short-circuited by putting them on conductive surface. Such outer