Q5手套箱履历

1、Magotan Glovebox history record迈腾手套箱历史记录,3CD.857.097 /A,图纸日期/Drawings date： 2D : 2007.12.07 版本号为 3D : 2009.06.10 版本号为,2009,手套箱箱体,箱体减震钉,箱体笔架1,箱体笔架2,连杆导套,连杆减震钉,扣手支架,减震钉,内六角螺钉,扣手弹簧,扣手本体,高配CD盒,高配阻尼器,滑道锁止,左右连杆,连杆底座,连杆弹簧,连杆毛毡,盖板,锁扣底座,锁扣本体,锁扣弹簧片,弹簧减震钉,拉带,轴销,阻尼器,卡式螺母,低配储物盒,支架,Magotan Glovebox 问题改进 (3CD 857

2、097) Improvement of open issue,01S,1. 轴孔比3D数据（数据日期2009.6.10）尺寸大 Limit tendons is inconsistent with 3D data (2009.6.10) 2. 弹簧减震钉孔偏小，安装后开裂.Spring damping nail holes too small, installation crack 3. 箱体配合处两侧位置偏窄，开启干涉 . At both sides of the box with the location of narrow, open interference.,1.按数据（2009.6

3、.10）修改模具 Modify the tool In accordance with the 3D data(2009.6.10). 2.按数据（2009.6.10）修改模具 Modify the tool In accordance with the 3D data(2009.6.10). 3.按数据（2008.3.12）修改模具 Modify the tool In accordance with the 3D data(2009.6.10).,1.问题描述Issues:,3.措施: Action:,2009.10.30,1.未按照数据加工. Did not follow the Dat

4、a Processing 2.模具加工尺寸不足. The tool finish size is insufficient； 3.模具加工尺寸不足. The tool finish size is insufficient；,2.分析 Analysis:,01S,4. 连杆粗糙，飞边过大，影响开启功能 Rod is rough and the edge is too large 5. 连杆配合过紧. With the tight link 导套高度与数据不符（数据日期2009.6.10）. Guide height does not match with 3D data (2009.6.10)

5、,4.修模严配模具 repair the Mold; 5. 按数据修改模具 Modify the tool In accordance with the 3D data. 6. 按数据修改模具 Modify the tool In accordance with the 3D data.,2009.10.30,4. 模具动静模配合不严密. Mold does not close with the dynamic and static modulus ; 5.模具加工尺寸不足. The tool finish size is insufficient； 6.未按照数据加工. Did not fo

6、llow the Data Processing,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,连杆飞边严重，影响开启,Magotan Glovebox 问题改进 (3CD 857 097) Improvement of open issue,01S,7. 右侧支架导套松动.The right bracket guide sleeve loose 8. 锁扣与底座配合滑道干涉. To interfere with the slide lock with the base 9. 扣手支架飞边过大，影响功能. Hand-clasping bracket fi

7、n is too large,2009.10.30,导套后卡位筋稍短. Guide sleeve behind the niche that some of the short ribs 锁扣本体滑道中间处偏窄. Lock the middle of some narrow-body slide 模具动静模配合不严密. Mold does not close with the dynamic and static modulus,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,Magotan Glovebox 问题改进 (3CD 857 097) Impr

8、ovement of open issue,1.导套后卡筋加高. 0.2mmIncreasing the height of guide sleeve behind bars 0.2 mm 2.滑道中间部位加宽0.1mm. Slide the middle of widening 0.1 . 3.修模严配模具. repair the Mold,01S,10. 安装堵盖处表面缺陷严重. Install blocking cap at surface defects of serious 11. 焊接筋位与数据不符. Welding tendons bit inconsistent with th

9、e data 12. 不饱满. Not full,10.辅助浇口位置参照样件下移.Auxiliary gate location reference Sample Down 11.按数据（2009.6.10）修改模具 Modify the tool In accordance with the 3D data(2008.6.10). 12.调整注塑工艺.Adjust the injection molding process,2009.10.30,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,Magotan Glovebox 问题改进 (3CD 857

10、097) Improvement of open issue,10.辅助浇口位置不当.Auxiliary gate location inappropriate 11.未按照数据加工. Did not follow the Data Processing 12.注塑工艺不当. Improper injection molding process,AUDI X88 Glovebox 问题改进 (8R1 857 035D) Improvement of open issue,04S,1. 03S手套箱左上角与仪表板面差过大，而且与仪表板间隙偏大。1.The upper left corner of

11、 03S Glove box and IP have a poor surface ,The gap between the left corner and IP is too large. 2. 左右两侧铰链变形严重，与外框干涉，外盖开启后无法下落。The hinge-arm have too much deformation, that makes the lid can not fall down freely.,1.更换内盖板形成孔的模具销子，使两侧轴孔同心.Replacement the pin of tool. 2.调整焊接夹具，使盖板左上部抬高0.5mm. Adjust weld

12、ing jig to elevate the upper left corner of Glove box 0.5mm.,调整方向,2009.03.01,内盖板两侧轴孔不同心 Cover both sides of the shaft hole in the heart of different.,两侧孔不同心,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,AUDI X88 Glovebox 问题改进 (8R1 857 035D) Improvement of open issue,04S,3. 仪表板右端盖下角松动，CKD隔板定位柱尺寸有更改。 The

13、 right cover of IP is loose . The CKD dimension has change 4.手柄与手套箱外盖匹配状态不好,CKD结构有更改。 The gap between the handle and lid is not good. The CKD dimension has change,3. 按CKD更改产品，加大隔板定位柱尺寸，消除定位柱与定位孔的间隙。Acc.to CKD,change product location column to eliminate the gap between the positioning holes and the p

14、ositioning column. 4. 测量限位尺寸，按照CKD修改方法并根据测量结果修改手柄座限位尺寸。消除定位松动问题.Measurement the limit size,modify the size by the results.,调整方向,2009.03.01,调整方向,上边缝隙大,下边缝隙小,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,CKD件有模具优化。 The CKD part have tooling modification.,AUDI X88 Glovebox 问题改进 (8R1 857 035D) Improvement

15、of open issue,05S,04S手套箱与仪表板匹配左右间隙不均. The gap between HSK and IP is different at the two side on 04S.,调整焊接夹具，使外盖板向左偏移0.3mm. Adjust welding tool,调整方向,向左调0.3mm,2009.03.14,外板下部与内板焊接在Y向有偏移，如右图。 In the Y direction, below part of the outer board is deviate to left side.,05S手套箱通过一汽大众的疲劳试验。05S pass the FAW-

16、VW dauerlauf test.,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,4.重要事项 Attention:,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open issue,06S,05S手套箱盖板与隔板间隙不均. The gap between HSK and partition board is different at the two side on 05S.,调整焊接夹具，使外盖板右上角向右偏移0.5mm Adjust welding tool,1. 06S起产品带皮纹

17、From 06S productions with grain. 2. 06S起提交首轮高配手套箱（ 8R1 857 035E）模具样件 From 06S begins to submit The highline glovebox sample of mould .,向右调0.5mm,3.25,2.25,2009.04.11,外板上部与内板焊接在Y向有偏移，如右图。 In the Y direction, below part of the uper board is deviate to left side.,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis

18、:,4.重要事项 Attention:,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open issue,07S,06S手套箱隔板与仪表板匹配间隙过大. The gap between HSK and IP is too large on 06S.,修改低配和高配手套箱箱体定位孔，使定位孔向上移1.00mm； Modify the box positioning hole so as to shift it upwards by 1.00mm including the allocation of high and low .,

19、调整方向,2009.04.24,向右调0.5mm,3.25,2.25,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,CKD件有模具优化。 The CKD part have tooling modification.,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open issue,07S,06S手套箱与CKD比较缺少一条加强筋. The glove box and the CKD comparison lacks a stiffener on 06S.,修改模具，按照CKD增加加强筋(包括

20、高配和低配） Revises the mold, increases the stiffener according to CKD including the allocation of high and low with,调整方向,2009.04.24,向右调0.5mm,3.25,2.25,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,CKD件有模具优化。 The CKD part have tooling modification.,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open

21、issue,08S,07S送检发现油漆外观不良 The appearance of paint is adverse on 07S.,请油漆供应商技术人员到现场指导喷漆 Ask paint supplier and technical personnel to the scene to guide the spray 1、调整漆膜厚度要求由原来305m改为405m； Adjust the film thickness requirements from 30 5m replaced 40 5m; 2、修改喷漆工装，调整喷涂角度。 change paint toolings, adjust th

22、e spray angle,2009.05.11,对油漆的喷涂工艺（如：油漆漆膜厚度，喷涂角度和距离设定等）不明确。 Spraying paint on the new process is not clear ,Such as: paint film thickness, Spray angle and distance setting , etc.,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open issue,09S,08S手套箱右上角较

23、三维数据低，CKD 内外盖右上角焊接筋有更改The three-dimensional data is low, CKD welding bars both inside and outside the cover to change the upper right corner,按CKD修改内外盖焊接筋(如左图） CKD modified by welding bars inside and outside the covered (Such as left),调整方向,2009.05.14,向右调0.5mm,3.25,2.25,焊接筋延长24.00mm,焊接筋延长24.00mm,09S模具

24、由金晟模具厂转移到SEALCOAT公司，注塑件为SEALCOAT本地生产。 09S tooling move from Jinsheng-mold factory to SEALCOAT, injection molded parts for the production of SEALCOAT injection,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,4.重要事项 Attention:,CKD件有模具优化。 The CKD part have tooling modification.,18,1.1 临时采用07S状态盒体,其他均采用09S零件。

25、此状态为气囊爆破专用，共计5件。Adopt 07S state box body temporarily, The other parts is 09S, 5 pieces of altogether . 1.2 准备更换抗低温性能好的润滑油， 预计在11S中更换。Replace good lubricant of anti-low temperature, Expect change on 11S. 2.1 10S采用抗冲击性更强的材料： DOW Pulse PC/ABS A35-105 XD010805 ，09S使用的材料予以退货。Using the strong resist impac

26、t material DOW Pulse PC/ABS A35-105 XD010805 and untread material 09S.,10S,2009.06.01,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,1. 09S手套箱低温存放实验后手套箱关闭不上。09S Glove-box can not be closed after the storage in experimental low-temperature 2.09S手套箱采用的:DOW Pulse PC/ABS A35-105 55LB5材料，经自检测试发现材料抗冲击性能差。By th

27、e self-test fond the material of DOW Pulse PC/ABS A35-105 55LB5 anti-impact properties are insufficient.,1.1 手套箱盒体变形，导致锁止联杆关闭不到位。 The deformation of Glove box results in the closure of locking-bar linkage is not in place. 1.2 润滑油抗低温性能差，导致低温状态联杆回弹阻力大。The poor lubricants of anti-low temperature perfor

28、mance results in a state of low-temperature resistance-bar linkage rebound.,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open issue,11S,2009.06.03,1.更换抗低温性能好的润滑油（长城锂基00号）。 Replacing good lubricant（changcheng liji 00#) of anti-low temperature performance 2.调整注塑工艺，由原一级射胶改为三级射胶，解决盒体注塑变形问题； Ad

29、justing the injection process from original one class injection into three class injection.,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,1. 10S手套箱低温试验后仍有锁止机构阻力大的现象。The phenomenon of resistance lock of 10S Glove-box is still after the low-temperature test . 2. 盒体变形情况没有彻底解决。The deformation of box will no

30、t fully resolve.,1.润滑油的抗低温性能较差，导致锁止机构阻力增大。The poor lubricants of anti-low temperature performance results in a state of increased resistance to lock. 2.注塑工艺中射胶参数设定不合理，导致盒体侧面变形。Injecting Parameters of Injection process causes the deformation of side box.,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improv

31、ement of open issue,11S手套箱低温气囊爆破试验后靠近气囊位置的安装孔周边材料开裂。 After 11S glove balloon burst tests at low temperature, near the location of the installation of air bag material around the hole crack.,12S,2009.06.07,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,注塑工艺的注塑速度和成型周期不合理，导致盒体注塑应力变化，影响低温抗冲击性能差。 Injection mo

32、lding speed is unreasonable, causes changes of Injection stress box which affect the poor performance of low-temperature.,调整注塑工艺，将注塑速度由40%提高到60%，降低充满时间和成型周期，达到减小注塑应力。 Adjusting the injection molding process, Adjust the injection rate from 40% to 60%, Reduce the full time 。,AUDI X88 Glovebox 问题改进 (8R

33、1 857 035D/E) Improvement of open issue,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open issue,13S,1. 弹簧弹力较小，导致连杆受力后容易收回；The pull-rod is too easy to move back because of the spring force is too small . 2. 扣手安装位置限位筋过高，导致扣手安装不到位，扣合不紧；The fix rips is too high,that will make the handle can no

34、t be assembled completely. 3. PA66连杆未进行蒸煮工艺，导致连杆强度不够。The pull-rod is not hard enough because the part is without cooking process.,调整方向,2009.07.22,向右调0.5mm,3.25,2.25,1. 弹簧钢丝直径由原0.5mm增加到0.6mm; Change the spring diameter from 0.5mm to 0.6mm. 2. 扣手安装限位筋高度降低0.3mm; Reduce the height of the handle fix rip,

35、0.3mm. 3. 增加连杆蒸煮工艺。 Add the cooking process and check the part hardness.,12S手套箱高温气囊爆破试验时有外盖打开，手柄脱落（不是飞出），拉杆断裂问题。 After the high-temperature Airbag test, the outside cover of 12s Glove box opened. Handle fall down (not fly out), and the pull-rod is easily broken.,1.问题描述Issues:,3.措施 Action:,2.分析 Analy

36、sis:,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open issue,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,1.12S手套箱植绒层耐磨性能不良。The flock is easy to brushed off after material test. 2.12S植绒层气味差。Odor of the flock is higher than rating.,1.1 由于调整绒毛颜色，导致绒毛断裂强度不良; The flock is not strong enough becaus

37、e of the color changing. 1.2 植绒胶层平整度不良; The flocking-glue made the surface is not smooth enough. 2.植绒胶配方需优化及固化时间应延长. The odor of the flocking-glue is high, and the coagulation time should be longer.,1.1 更改绒毛型号由：色号6025（3.3dtex,1.0mm,PA66）改为：色号3366（3.3dtex,0.8mm,PA66）; Change the flock from: Color cod

38、e6025 (3.3dtex,1.0mm,PA66) to Color code3366 (3.3dtex,0.8mm,PA66); 1.2 植绒胶由亲油性胶Sealcoat-001改为亲水性胶水Sealcoat-002，增加表面平整度和粘接强度； Change the flocking-glue form Sealcoat-001 to Sealcoat-002, make the surface is smooth enough. 2.1 通过将植绒胶由油溶性胶改为水溶性胶降低植绒层气味; Changing the glue will also make the odor better.

39、2.2 延长烘干时间至8小时，通过烘干，充分散发胶层气味,Extend the drying time to 8 hours, that will also make the odor better.,13S,2009.07.22,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open issue,14S,1.1.因高配手套箱模具安装点处未加工到位，导致产品安装点有处明显棱线，壁厚不均，受力容易在薄弱位置断开； The fix point structure of highline glovebox is not according to data, the product fix point place has obvious crest line, the part is easy to break at the weak position ; 1.2 09S手套箱材料抗冲击性能不够(包括高配和低配手套箱）。 The material of 09S is not hard enough (including the allocation of high and low ). 2. 低配手套箱箱体模具排气仍然不足，使安装点处注料不充分，影响产品强度；The lowline glovebox air flow