ACS400-产品介绍.ppt

1、Product introduction,Content of the presentation: 内容简介,产品介绍,basic numbers,Constant torque: 2.2 - 30kW 恒转矩应用 Variable torque:3.0 - 37 kW 变转矩应用 Input voltage:3 , 200.240 V, +/- 10% 供电电压3 , 380.480 V, +/- 10%,Output voltage:from 0 to UN 输出电压: Output frequency:from 0 to 250 Hz 输出频率:,基本数据,basic features,

2、Pulse Width Modulated (PWM) drive: two switching frequencies 4 and 8 kHz 脉宽调制型传动：两种开关频率4和8 kHz,as standard EMC industrial level with optional filter commercial level 标准产品满足工业电网的EMC要求，配用可选滤波器可适于商业的电网,DC choke to reduce harmonics DC电抗器可减少谐波干扰,remote panel 控制盘,both the constant torque and variable torq

3、ue applications 恒转矩和变转矩两种应用,Cost effective and general purpose AC drive: 高效，通用的交流传动产品,基本特点,Environment,Ambient operating temperature: 运行温度: Switching frequency 4,0 kHz 0.40 C, no derating 40.50 C, with 10% derating Switching frequency 8,0 kHz 0.40 C, derating 20%,Storage temperature: 存储温度: -20.70OC,

4、Altitude: 海拔高度: 1000 m for 100 % loadability Derate 1,0 % every 100m above 1000 m Max altitude 2000 m,Relative humidity: 相对湿度: 95%, no condensation allowed,使用环境,designation code,类型编码,designation label,The serial number identifies the manufacturing time, e.g. from the number 824A0326 you can see the

5、manufacturing week, the week 24 in year 1998,名牌编码,Constant Torque ratings,Rated motor Rated output Maximum output power Current, 3 Current, 3 *) Pn (kW) I2 (A) Imax (A),*) 150% overload ability for a duty cycle of 1/10 min,7.4 9.9 13.2 17.4 23 34.5 45 57 66 78.5,2.24.9 3.06.6 4.08.8 5.511.6 7.515.3

6、11.023 15.0 30 18.538 22.044 30.059,恒转矩额定值,Variable Torque ratings,Rated motor Rated output Maximum output power Current, 3 Current, 3 *) Pn (kW) I2 (A) Imax (A),*) 110% overload ability for a duty cycle of 1/10 min,7.3 9.7 12.8 16.8 25.3 33 41.8 48.4 64.9 79.3,3.06.6 4.08.8 5.511.6 7.515.3 11.023 1

7、5.030 18.5 38 22.044 30.059 37.072,变转矩额定值,Constant Torque Cabling,Rated motor ACS 400 outputfuse (A)Cable (CU) power type Current,mm2 3 Pn (kW) I2 (A),2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5 22.0 30.0,2.5 2.5 2.5 6 6 10 10 16 16 25,10 10 10 16 16 25 35 50 50 63,rapid fuses to protect the cabling,恒转矩负载的电缆

8、尺寸,Variable Torque Cabling,Rated motor ACS 400 outputfuse (A)Cable (CU) power type Current,mm2 3 Pn (kW) I2 (A),3.0 4.0 5.5 7.5 11.0 15.0 18.5 22.0 30.0 37.0,2.5 2.5 6 6 10 10 16 16 25 25,10 10 16 16 25 35 50 50 63 80,rapid fuses to protect the cables,变转矩负载的电缆尺寸,Some important options:,可选件,体积小,Power

9、 kW,Excellent Power/Volume -Ratio!,Small,High Power/Volume ratio - space saving drive 极高的功率/体积比 - 节省空间,IP21 enclosure Dimensions,IP21 dimensions,外形尺寸,with optional IP54 cover:,IP 54 -dimensions,But allows 100% load ability! 允许100% 额定负载!,IP 54 requires also: an extra inside fan 附加的内部风扇 IP54 needs to

10、be order separately IP54需单独订购,外形尺寸,explosion picture,结构图,The number of part shas been minimized to maximize the reliability 器件的数量越少可靠性越高,Terminal Interface,Leds (green and red) Panel connector X2 Warning sticker DDCS connection X6,RS485 connector X3 Terminal resistor jumper J2 I/O connection X1 U/I

11、jumper J1,端子接口,X1,Identification,Description,1,SCR,Terminal fo signal cable screen (connected internally to fame earth,2,AI1,Analogue input channel 1, programmable,Default: 0-10 V (Ri=200kohm)(s1:1:U) 0 - fnom output,frequency, 0-20 mA (Ri =500 ohm) (s1:1:I) 0 - fnom output,frequency resolution 0.1

12、%, accuracy +1 %,3,AGND,Analogue input circuit common. (Connected internally to frame,earth through 1 Mohm),4,10V,10V/10 mA reference voltage output for analogue input,potentiometer, accuracy +2 %,5,AI2,Analogue input channel 2, programmable,Default:0-20 mA (Ri =500 ohm) (s1:2:U) 0 - fnom output,fre

13、quency 0-10 V (Ri=200kohm)(s1:2:U) 0 - fnom output,frequency,6,AGND,Analogue input circuit common. (Connected internally to frame,earth through 1 Mohm),7,AO,Analogue output, programmable. Default:0-20 mA / output,frequency (load 500 ohm),8,AGND (Gnd),Common for DI return signals,9,24V_OUT,24 V/250 m

14、A auxiliary voltage output (reference to AGND). Short,circuit protected,10,DCOM1,DCOM1 digital input common 1 (for DI1, DI2 and DI3)To activate,digital input, there must be +12 V (or -12 V) between that input,and DCOM1. 24 V supply may be provided by the ACS400,(X1:9) or from external 12-24 V source

15、.,DI configuration,Factory (0),Factory (1),11,DI1,Start/StopActivate to start. Motor will ramp up to frequency,reference. Deactivate to stop. Motor will coast to stop.,StartIf DI2 is activated, momentary activation,of DI1 starts the ACS400.,12,DI2,ReverseActivate to reverse rotation direction.,StopM

16、omentary deactivation always stops,the ACS400.,13,DI3,JogActivate to set output frequency to constant 5Hz.,ReverseActivate to reverse rotation direction.,14,DI4,Has to be deactivated.,Has to be activated.,15,DI5,Acceleration/deceleration selection,Acceleration/deceleration selection,16,DCOM2,DCOM2 d

17、igital input common 2 (for DI4, DI5),17-19,RO1,Relay output 1 programmable,(default: fault = 17 connected to 18),12-250 V AC /30 V DC, 10 mA - 2 A,20-22,RO2,Relay output 2 programmable,(default: running = 20 connected to 22),12-250 V AC /30 V DC, 10 mA - 2 A,std. I/O configuration,标准的I/O结构,Analogue

18、input selection,U/I jumper J1,or ref. from both AIs,模拟输入选择,Maximum cable lengths 100 meters for R1 200 meters for R2 300 meters for R3 300 meters for R4 With output choke, roughly double the length presented above,motor cables,Use symmetrical cables:,电机电缆,Galvanic isolation,PE ground,I/O terminal,DI

19、,RO1,RO2,analogue ground,2,2 nF,1M?,power circuit,optical couples,operating voltage,5V / 10V / 24V,High resistance prevents current flowing in case of different signal potential,Potential difference ?,AI/O,RS 485,Customer analogue ref. 用户的模拟给定,电隔离,Total Galvanic Isolation,PE ground,I/O terminal,DI,R

20、O1,RO2,analogue ground,2,2 nF,1M?,AI/O,RS 485,customer,to have a total isolation separate isolators needed 完全的隔离侧需要隔离元件,完全的电隔离,DI- Galvanic Isolation,PE ground,I/O terminal,RO1,RO2,2,2 nF,1M?,AI/O,RS 485,customer,common ground for DI 1-3,If you use internal 24V all the DIs are connected to the same

21、ground potential 如果用内部的24V，则DI共地,DI 3,internal 24V,DI 2,DI 1,DI 4,DI 5,common ground for DI 4-5,= analogue ground,用户部分,DI的电隔离,DI- Galvanic Isolation,I/O terminal,RO1,RO2,AI/O,RS 485,customer,If you use external 12-24V you have two isolated groups DI 1-3 and DI 4-5 如果用外部12-24V电源， 则可以有DI1-3 和 DI4-5 两组

22、隔离,DI 3,external supply 外部供电,DI 2,DI 1,DI 4,DI 5,common ground for DI 1-3,common ground for DI 4-5,DI的电隔离,Mounting gaps 安装间隙 50mm sides 侧面间隙50mm 200mm above and below上下间隙200mm,Two mounting possibilities,两种安装方式,IF EMC Filter,EMC according to prEN 61800-3 2nd (industrial) environment as standard 1st (

23、EN 50081-2 residential, commercial) environment with the filter IP54 enclosure,Side-mounted 侧面安装,or behind 背面安装,EMC 滤波器的安装,BRK Brake units,Cable length between brake unit and inverter: 0.5m 制动器组件和逆变器间的电缆长度为:0.5m for longer distances additional fuses are needed (max. cable length with fuses 5m) 更长的距离

24、要附加熔断器(附加熔断器后最大电 缆长度为5m),Thermal protection included 内含热保护器,制动单元,Dynamic Braking 动态制动,IP 20 IP20的防护等级,Chopper and resistor integrated 斩波器和电阻集成在一起,Features 特性,Chopper average power up to 8kW 斩波器的平均功率可以达到8 kW,Control Versatility,ACS 400,控制方式的多样性,Control Through Panels,General Comp-AC panel: ACS100-PAN

25、,ACS 400 panel: ACS-PAN-A/B,or,用控制盘操作,显示输出值,显示输出值,Output display,- speed 速度 - torque 转矩 - power 功率 - reference value 给定值 - kWh counter 运行的千瓦时 - DI1 - DI4 statusDI1 - DI4的状态 etc.等等。,you can also customize the display with your process variable 用户也可定义显示过程变量,or,输出显示,Simple to use,Commissioning without

26、panel,使用简单,短菜单模式,不需用控制盘调试,方便的参数传递,(仅显示23个基本参数),commissioning without panel,不需用控制盘调试,Diagnostics,Various kinds of alarm codes can be read or displayed:,Codes AL1 - AL7 for button operations, e.g. AL1-AL7是由键盘操作引起的报警,例如： - upload / download failed 控制盘上载/下载参数出错 - operation not allowed while start is act

27、ive 当起动功能被激活时，控制盘操作不允许 - start/stop/direction not followed 起动/停止/方向指令不来自于控制盘,AL8 - AL25 for process control, e.g. AL8-AL25是由过程控制引起的报警，例如： - overcurrent controller active 过流控制器报警 - undervoltage controller active 过压控制器报警 - serial communication loss 串行通讯丢失 - motor overtemperature (at 95% of limit) 电机温度

28、过高报警 - motor underload alarm 电机欠载报警,各种报警码可以读或显示,诊断,Diagnostics,26 different fault codes (FL1 - FL26), e.g:,- overcurrent 过流 - ACS 400 over temperature ACS400过温 - Analogue input fault 模拟输入故障 - Panel loss 盘丢失 - Motor stall 电机堵转 - External fault through DI DI输入的外部故障 - Output earth fault 输出接地故障 etc. 等等。

29、,26不同故障编码(FL1-FL26)，例如：,诊断,signal logic,信号逻辑,Menu display indicator,Parameters,etc.,Parameters in groups: total: 214 parameters in 24 groups,Navigation,among others: 12 languages(含中文) 9 macros 7 constant speeds 2 critical frequencies IR comp + U/f ratio power loss ride through DC hold sleep function

30、 15 fault functions OEM application,参数,Parameters Ac- / deceleration,two ACC and DEC ramp times selectable through digital inputs,Dec. 1,different ramp shapes,由DI选择两种不同的加速/减速曲线,加速/减速,ParametersU/F Ratio,Adjustable U/F ratio 可调整的U/F 比,U/UMAX,f Hz,Linear,Motor nominal frequency,100%,0,Parameter 2606,-

31、 Linear and,U/F 比,Parametersslip compensation,- drives have an automatic slip compensation 具有自动的滑差补偿,T/TN,T MAX,T = TN,nN (nominal speed),ns (speed at nominal load),0,Compensated,TL = 0,TL=TN,No slip compensation,rpm,Speed,1000,990,980,970,960,Motor torque,Snom (slip),滑差补偿,ParametersIR-compensation,

32、IR compensation to increase the torque at low speeds IR补偿增加低速时的转矩 level, U V f Hz range,T/TN %,20,40,60,80,100,120,140,160,180,f Hz,Start moment,Parameter 2603 Ti = 2-5 min, Td = Ti/4 温度控制一般使用PID控制;放大倍数20-60; Ti = 2-5 min, Td = Ti/4,Parameter 4004:,to set the time constant of the filter to suppress

33、the possible noise,PID控制器-PID,PID-controller Scaling the actual value,A cooling system which feedback is temperature: - temperature 15 or lower = 0 - 4 mA - temperature 15 -35 = 4 - 20 mA - temperature 35 or higher = 20 mA,Scaling of the actual value (4009, 4010): - MIN ACT1 is set to 0%(= 15 C) - M

34、AX ACT1 is set to 100%(= 35 C),Scaling of the analogue input 2 (1304, 1305): - MINIMUM AI2 is set to 20%(the minimum value for the AI2 is 4 mA) - MINIMUM AI2 is set to 100%(the maximum value for the AI2 is 20 mA),Presettings (1103, 4006, 4007): (- Analogue input 1 selected for reference value) - Ana

35、logue input 2 (AI2) selected for the actual value feedback - Actual value 1 (ACT1) is used as such for the feedback,实际值的变比,PID-controller Sleep function,Actual value 实际值,Time 时间,Wake-up leve 唤醒等级,Frequency 频率,Sleep level (Hz) 睡眠等级,Stop停止,Start起动,t td,td,Time 时间,td = sleep delay,Parameters 4013 - 401

36、5,睡眠功能,睡眠状态,macros,9 种预置宏,Factory (0),工厂宏(0)-50HZ 应用,General purpose macro for constant speed applications 一般用于恒速应用场合,ABB standard,ABB 标准宏,For applications the drive is controlled using momentary push buttons 本应用由不保持的按钮控制,3-Wire,3- 线型,Offers an I/O configuration that is adopted to a sequence of DI c

37、ontrol signals when alternating the direction of rotation of the drive 提供当交替变换转动方向时DI顺序控制的I/O配置,Alternate,Analog output 模拟输出 Frequency (AO) 输出频率 (AO) Relay output 继电器输出 Fault (RO1) 故障(RO1) Running (RO2) 运行(RO2),Analog input 模拟输入 Frequency (AI1) 频率给定 (AI1) Digital input 数字量输入 Start / Stop (DI1) 起动/正转 Direction (DI2) 起动/反转 Constant speed (DI3) 恒速 Constant speed (DI4) 恒速 Ramp pair 1/2 selection (DI5) 曲线1/2 选择,交变型,Cost effective interface for PLCs that vary the speed of the drive using only d