名企仓储安全作业指导

1、仓库作业安全 Safety in Warehouse Operations,仓库作业安全 Safety in Warehouse Operations 内容 Table of Content,1. 公司物流链对于仓库作业安全的战略远景及到达远景状态的步骤 CO-Supply Chain Strategic Vision on Safety in Warehouse Operations and Steps to “Vision” State 2. 关于仓库作业安全的建议 Recommendation on Safety in Warehouse Operations 2.1 关于仓库良好场地管

2、理的建议 Recommendations on good housekeeping 2.2关于减少滑倒,绊倒和坠落的建议 Recommendations to reduce slips/trips and falls 2.3 关于组织安全运输路线的建议 Recommendations on organizing safe traffic routes 2.4 关于地面安全存储的建议 Recommendations on safe block stacking 2.5 关于货架存储的建议 Recommendations on rack storage 2.6 关于叉车电池安全的建议 Recomm

3、endations on battery safety for forklift 2.7 关于安全驾驶叉车的建议 Recommendations on operating a forklift truck safely 2.8 关于装卸月台安全管理的建议 Recommendations on safety at dock 3.对于安全的态度 Attitude on Safety 4.结束语 Closing Notes,2,GCR Supply Chain,1公司物流链对于仓库作业安全的战略远景及到达远景状态的步骤CO-Supply Chain Strategic Vision and Step

4、s to “Vision” State,仓库作业安全 Safety in Warehouse Operations,3,GCR Supply Chain,仓库作业安全的站略远景及到达远景状态的步骤SC Strategic Vision and Steps to “Vision” State,远景Vision: 安全的仓库/DC 实现由于仓库作业造成的“零”(损失时间)伤害 Safe Warehouses / Distribution Centres To achieve zero (Lost Time) Injuries due to warehouse activities (LTIFr =

5、 “0”) 到达远景的步骤 Steps to “Vision” state: 知晓 Awareness 我们设立安全目标并向全体人员沟通. We set our safety objectives and communicate this to all personnel. 培训 Training 适当的关于安全的培训是实现目标改进的基本工具. Proper training on safety is a fundamental tool for our improvement goals. 定期评估Periodic Assessment 评估的目的是确认存在的安全程序被贯彻被遵守, 并确保这

6、些程序符合当前的需要和风险. The aim of the assessment is to ensure that safety procedures are implemented and followed when they exist and to make sure that these procedures correspond to the current needs and risks.,4,GCR Supply Chain,2关于仓库业作安全的建议Recommendations on Safety in Warehouse Operations,仓库作业安全 Safety i

7、n Warehouse Operations,5,GCR Supply Chain,2.1关于仓库良好场地管理的建议Recommendations on Good Housekeeping,仓库操作安全Safety in Warehouse Operations,6,GCR Supply Chain,关于仓库良好场地管理的建议Recommendations on Good Housekeeping-1,良好的仓库场地管理有非常简单的原则: 保持整洁, 物在其位. Good warehouse housekeeping begins with a simple rule: Keep it nea

8、t and make sure everything is in its place. 在现场的维修作业应有清晰标识并加以围护. Maintenance activities on the site should be clearly indicated and protected with barriers. 立即清理散落物. Clean up all spills immediately.,7,GCR Supply Chain,关于仓库良好场地管理的建议Recommendations on Good Housekeeping-2,不要将物件留在过道,地面或不安全地放于 某一地方. Do n

9、ot leave items in aisles, on the floor or perched insecurely on a surface. 不要阻挡火灾喷洒装置, 紧急出口或灭火器. Do not block sprinklers, fire exits or fire extinguishers.,8,GCR Supply Chain,立即将物品放在其应在的地方, 而不要将他们挪来挪去, 每一次挪动都可能造成新的阻碍. Put items in their assigned places immediately, rather than moving them from one s

10、topping point to another 不要让切割物或其他尖锐工具或物品任其突出. Do not leave cutters or other sharp tools or materials sticking out. 让绳索和电线远离地面. Keep cords and wires off the floor. 上报地面松动情况或其他易造成绊倒的危险情况. Report loose flooring or other tripping hazards. 在适当的箱体里立即处理所有垃圾. Dispose of all trash immediately in proper cont

11、ainers.,关于仓库良好场地管理的建议Recommendations on Good Housekeeping-3,9,GCR Supply Chain,2.2 关于减少滑倒,绊倒和坠落的建议Recommendations to reduce slips / trips and falls,仓库作业安全 Safety in Warehouse Operations,10,GCR Supply Chain,湿物质的溢出物和干物质的落地物 Spillage of wet and dry substances 立即清理溢出物, 如果溢出物是油性液体,确定使用合适的清洁剂. 清洁后, 有一段时间地

12、面还会湿, 可能的话, 弄干地面. 使用适当的隔离物告诉人们地面还湿, 并安排绕行路线. Clean spills up immediately, if a liquid is greasy, make sure a suitable cleaning agent is used. After cleaning, the floor can be wet for some time; dry it where possible. Use appropriate barriers to tell people the floor is still wet and arrange alternat

13、ive bypass routes. 地毯/垫子 Rugs/mats 确保垫子安全地固定, 没有卷边. Ensure mats are securely fixed and do not have curling edges.,关于减少滑倒,绊倒和坠落的建议 Recommendations to reduce slips / trips and falls-1,11,GCR Supply Chain,拖曳的缆线 Trailing cables 为设备选择安装地址时应避免缆线横穿人行道; 使用缆线罩安全地将缆线 固定在地面或墙面; 为避免碰触, 限制进入. 考虑使用无线工具. 要记住 承包方员工

14、也需要管理. Position equipment to avoid cables crossing pedestrian routes, use cable covers to securely fix to surfaces, restrict access to prevent contact. Consider use of cordless tools. Remember that contractors need to be managed. 杂物,例如塑料袋 Miscellaneous rubbish, e.g. plastic bags 保持区域干净, 及时处理垃圾,不允许堆积

15、. Keep areas clear, remove rubbish and do not allow it to build up.,关于减少滑倒,绊倒和坠落的建议 Recommendations to reduce slips / trips and falls-2,12,GCR Supply Chain,照明不好 Poor lighting 改善照明条件, 优化照明设备的布置, 以确保通行区域/工作区域(过道,备货区)均衡的照明. Improve lighting levels and placement of light fittings to ensure more even lig

16、hting of all circulating/working areas (aisles, staging). 光滑的表面 Slippery surfaces 评估原因并相应处理, 例如如果是潮湿造成问题, 那就保持干燥. 在某些情况下, 你可能用化学方式处理这些表面并使用合适的清洁方法. 用贴于表面的粗糙的条带增加摩擦力的方式也能帮助减少危险. Assess the cause and treat accordingly, for example always keep them dry if wet causes the problem. In certain situations y

17、ou may have to treat them chemically and use appropriate cleaning method etc. Using abrasive strips to increase traction can also help to reduce the danger. 人行道 Walkways 使用专门的小路和人行道. 如果人行道不能通行, 那就逆交通方向走, 尽量靠近路边. Use designated sidewalks and walkways. If walkways are impassable, walk against traffic,

18、 close to curb as possible. 楼梯 Staircases 使用楼梯上的扶手. 台阶上无障碍物. Use handrails on stairs. Keep walkways free from any obstacles.,关于减少滑倒,绊倒和坠落的建议 Recommendations to reduce slips / trips and falls-3,13,GCR Supply Chain,高空作业 Working on high areas 高空作业使用梯子. 避免蹦跳. 如果利用叉车, 那就使用放 在叉子上的专门的笼子. Use ladder when wo

19、rking at height. Avoid jumping. When样using a forklift, use ad hoc cages on the forks. 斜坡 Slopes 改进可视度, 提供扶手并使用地面标识. Improve visibility, provide hand rails and use floor markings. 烟雾/蒸汽阻挡视线 Smoke/steam obscuring view 通过将烟雾/蒸汽引导到远离风险区域的办法, 消除或控制这方面危险; 改进通风. Eliminate or control by redirecting it away

20、from risk areas; improve ventilation. 不适合的鞋 Unsuitable footwear 确保工人选用合适的鞋, 尤其鞋要有正确类型的鞋底. Ensure workers choose suitable footwear, particularly with the correct type of sole. 速度 Speed 在仓库, 行走而不要跑动. 为避免叉车而调整行走速度, 尤其在拐弯处和十字路口. Walk and do not run in a warehouse. Adapted speed for the forklifts, in par

21、ticular in the curves and intersections.,关于减少滑倒,绊倒和坠落的建议 Recommendations to reduce slips / trips and falls-4,14,GCR Supply Chain,2.3关于组织安全运输路线的建议Recommendations on Organizing Safe Traffic Routes,仓库作业安全 Safety in Warehouse Operations,GCR Supply Chain,15,尽最大可能让行人和车辆各行其道. Keep pedestrians and vehicles

22、apart as much as possible. 所有的交通路线应有清晰标识; 使用安全标识, 考虑 单向交通系统. All traffic routes should be clearly signed; using safety signs, and considers one-way traffic systems. 如使用物料搬运设备(MHE), 设备运行的通道应该平坦无障碍. If using material handling equipments, equipment pathways should be flat and without obstruction. 在地面上清

23、楚地标示货物存储区域及通道. Mark out storage areas and pathways clearly on the floor. 通道应足够宽, 以便物料搬运设备安全地运作. Pathways should be wide enough to allow the movement of material-handling equipment safely. 为行人的进出提供带有合适扶手的楼梯和/或斜坡. Provide staircases and / or ramps with suitable handrails for pedestrian access.,关于安全组织运

24、输路线的建议Recommendations on Organizing Safe Traffic Routes-1,16,GCR Supply Chain,如行人与车辆使用同一门道, 提供带有透視玻璃或膠片的门道. 并标注 安全净空高度. If pedestrians share the same doorway with a truck or vehicle, provide a doorway with vision panels and clearly mark them with the safe clearance height. 车辆通道应避免急弯和盲点. 如果此要求在现实中不合理

25、, 那就利用警示标牌和位置适当的镜子来帮助. Avoid sharp bends and blind corners for vehicles. If this is not reasonably practicable, use suitable warning signs and well-positioned mirrors.,关于安全组织运输路线的建议Recommendations on Organizing Safe Traffic Routes-2,穹顶 360 镜 Full Dome 360 Mirror,圆形凸镜 Circular Convex Mirror,工业和仓库镜 In

26、dustrial 并系紧安全带. The forklift driver must wear Personal Protective Equipment ( PPE: high visibility vest and safety shoes) and fasten seat belt 叉车移动时,将叉子和货物放低并向后倾斜. Keep forks and loads low and tilted back while moving. 如果叉车与人员相临很近工作, 则强力推行低速规则及安全倒车规则. If trucks and people work alongside each other,

27、 enforce rules for low speed and safe reversing.,关于安全驾驶叉车的建议Recommendations on Operating a Forklift Truck Safely-2,36,GCR Supply Chain,叉车路线避免靠近容易被撞伤的区域或设备, 例如可燃液体储存 区; 如避免不了, 那就得保护这样的区域. Avoid routes near vulnerable areas or equipment, for example, flammable liquid stores or protect these stores. 用实

28、物围栏将人行通道和叉车通道分开. 并用清楚的警示标识. Separate pedestrian routes from ones used by forklift trucks using a physical barrier. Also use clear warning signs. 如设置实物围栏不实际, 应该确保使用其他措施, 例如听觉警示 装置, 或视觉警示装置(镜子) If putting up a physical barrier is not reasonably practicable, you should make sure there are other arrange

29、ments, such as using audible or visual warning devices like mirror.,关于安全驾驶叉车的建议Recommendations on Operating a Forklift Truck Safely-3,37,GCR Supply Chain,叉车举起货物时或空叉子举起时, 决不要站在其下或从其下行走. Never stand or walk under the raised part of a forklift, even if its empty. 叉车运行区地面应足够坚固, 良好维护, 平整并无障碍物. Driving ar

30、eas should be strong enough, well maintained, as flat as possible and free from obstructions. 如叉车在公路上使用(例如装卸), 有必要安排另一个人帮助协调控制交通. If the truck is used on the road (to load and unload, for example), provide a second person to help with controlling traffic, as necessary. 叉车停下来时, 叉子正常水平放下, 使用刹车, 取走钥匙.

31、Park a forklift with forks lowered and tilted flat, brake set, and key removed. 当叉车不用时, 妥善保管叉车钥匙. Keep keys secure when the trucks are not being used.,关于安全驾驶叉车的建议Recommendations on Operating a Forklift Truck Safely-4,38,GCR Supply Chain,小心放置货物以便货物平稳不会掉下或使叉车翻倒. Place forklift loads carefully so they

32、are stable and wont fall off or tip the truck over. 不要使用叉子,托盘或箱柜将人举起在高空作业. 必须正确使用专门设计的可移动的工作平台或安全围笼. Do not use forks, pallets or bins to lift people to work at heights. You must use properly designed mobile work platforms or safety cages.,关于安全驾驶叉车的建议Recommendations on Operating a Forklift Truck Saf

33、ely-5,39,GCR Supply Chain,维修中叉车必须正当地放置指示标签, 并停放在特定区域. Forklifts in maintenance must be tagged properly and kept in a specific area 确保叉车安装有保护设施,例如,当需要时, 翻倒保护结构(ROPS), 坠落物保护结构(FOPS)和 控制性系统(座位安全带). Make sure forklift trucks are fitted with protective devices, such as roll-over protective structures (RO

34、PS), falling object protective structures (FOPS) and restraining systems (seat belts), where necessary.,关于安全驾驶叉车的建议Recommendations on Operating a Forklift Truck Safely-6,40,GCR Supply Chain,2.8 关于装卸月台安全的建议Recommendations on safety at dock,仓库作业安全 Safety in Warehouse Operations,41,GCR Supply Chain,关于装

35、卸月台安全的建议Recommendations on safety at dock -1,当装卸卡车和拖车时, 使用止轮块(wheel chocks)或其他车辆移动限制装置.当放置或取出止轮块或其他车 辆移动限制装置时, 卡车或拖车不可以移动. Use wheel chocks or other vehicle-restraining device when loading and unloading trucks and trailers. Ensure that the trucks and trailers are not movable while placing or removin

36、g the wheel chocks or other vehicle-restraining device.,42,GCR Supply Chain,关于装卸月台安全的建议Recommendations on safety at dock -2,确定用于装卸的叉车备有聚光灯, 还要使用安装于月台的照明补充叉车灯光, 当人工装卸时亦如此. Make sure forklift trucks used to load/unload trailers are equipped with spotlights, also use dock mounted lights to supplement t

37、he forklift truck lights or when manually loading/unloading trailers. 确保所有设备都按照厂家的建议维修. 包括叉车, 月台高度调节板, 车辆移动限制装置, 月台的门和密封 以及自动信号装置. Ensure all equipment maintained in accordance with manufactures recommendations. This includes forklift trucks, dock levelers, vehicle restraining devices, dock doors an

38、d seals and automatic signalling devices. 当使用叉车开进拖车装卸时, 不允许有人在拖车里. 在紧闭的空间里被叉车碰撞的可能非常大. Do not allow pedestrians in trailers while a forklift truck is loading / unloading. The likelihood of being crushed by a forklift is greater in tight spaces.,43,GCR Supply Chain,在叉车驶入拖车前, 观察一下拖车的状况. 对于旧拖车, 破损和车厢板腐

39、烂很普遍. Perform a visual inspection of the trailer prior to driving a forklift truck into it. Damaged and rotting floorboards are common in older trailers. 用叉车卸载小型送货车时,要格外小心. 确保车辆可以承受叉车和货物的重量. 可行时, 宁可用地牛(Hand pallet jack)卸这样的车辆. Caution is advised when using forklift trucks to unload straight trucks (

40、small delivery trucks). Make sure the straight truck has the capacity to handle the weight of the forklift truck and loads. Hand pallet jacks rather than forklift trucks to unload straight trucks whenever feasible. 月台和斜坡的边缘安装围栏以保护人行道. Use physical barriers at open edges of docks and ramps and to pro

41、tect pedestrian walkways. 使用油漆喷涂或地面粘贴的方式, 来指定备货区, 行驶通道和装卸路线. 确定员工识别这些标识. use paint or tape to designate staging areas, through aisles and loading lanes. Make sure employees recognize the designations.,关于装卸月台安全的建议Recommendations on safety at dock -3,44,GCR Supply Chain,保持月台区清洁无杂物. 员工应立即捡起出现的纸片.至少每天或每

42、个班次彻底清扫装卸区, 大块垃 圾,例如碎拖盘片, 应被立即捡起. Keep the dock areas clean and free of debris. Employees should immediately pick up every little scrap of paper that may appear. Loading areas should be completely swept at least once per day or once per shift, large pieces of debris such as broken pieces of pallets

43、should be picked up immediately.,关于装卸月台安全的建议Recommendations on safety at dock -4,45,GCR Supply Chain,指定区域存放用过的拖盘,集装箱和垃圾. 用过的拖盘和集装箱应 有规定的码垛限制. Designate areas for storage of used pallets, containers and trash. Also limit the stacked height of used pallets and containers. 规定备货区的货物码垛高度, 如果有人在备货区附近工作的话,

44、 就更 需要如此. 如果员工被要求检查所备的货物, 那么材料排和排之间应留有足够的空间. Limit the stacked height of materials in staging areas, especially if pedestrians will be working around the material. Also leave sufficient access aisles between rows of staged material if employees may be required to inspect or otherwise access the mate

45、rial.,关于装卸月台安全的建议Recommendations on safety at dock -5,46,GCR Supply Chain,当有人员工作时, 使用锥形交通路标或方便的路障临时隔开备货通道. Use traffic cones or portable barricades to temporarily block off staging lanes where pedestrians are working. 当搬运可能阻挡视线的大物品时, 要倍加小心. 通常叉车司机会倒着开叉车, 可是, 如果叉车开进车厢里, 就无法做到倒着开. 在装卸区工作的人员应知道这种情况. Sp

46、ecial attention should be given when large loads are being handled that may obstruct the view of the forklift truck operators. While normally a forklift truck operator would be driving in reverse with these loads, this option is not available when loading trucks. Both forklift truck operators and pe

47、destrians working in the loading area must be aware of this.,关于装卸月台安全的建议Recommendations on safety at dock -6,47,GCR Supply Chain,如果员工被要求安放或取下安全封, 那就一定在远离月台处一指定的安全地方做此事. 决不允许员工站在 拖车和月台之间. If employees are required to install or remove security seals for truckloads and containers, this must be done in

48、 a designated safe area away from the dock. Never allow an employee to stand between a trailer and the dock. 如果员工需要下到月台区, 确保提供合适的梯子或台阶. If employees need to climb down into the dock area, ensure proper ladders or stairs are provided. 指示员工不要爬上月台,或将身体的任何一部分伸出月台门外. Instruct employees not to climb on do

49、cks or to place any part of their bodies outside of the dock door. 给在月台区工作的员工做风险培训. 这不只限于叉车操作工. Train all employees that work in dock areas on the hazards. This is not limited to forklift truck operators.,关于装卸月台安全的建议Recommendations on safety at dock -7,48,GCR Supply Chain,Attitude on Safety对于安全的态度,仓库作业安全 Safety in Warehouse Operations,49,GCR Supply Chain,Attitude on Safety对于安全的态度,所有不同的书面的安全程序能够防止或减少在仓库的伤害和事故. 然而在安全的方程式里最重要的 是对于安全的态度. 无论防护设施多么良好, 安全规则多么严格, 如果一个组织不把安全放在优先位置, 那么这个地方还不安全. All the different safety procedures that ha