150122焊接工艺评定无损检测及试样试验报告资料02中英文讲解

1、焊接工艺评定（PQR）焊 接 工 艺 评 定 检 测 报 告Procedure Qualification Record报告编号/Report No.：GH-HP-2015001 GH-HP-2015002GH-HP-2015003委托单位: 山东国弘重工机械有限公司确认单位：山东同新检测工程有限公司山东国弘重工机械有限公司二0一五年一月二十日目录序号No.试件编号Test sample No.焊接方法Welding Method焊缝形式Type of Welding joint母材牌号Base material焊材牌号Weld rod备注Remarks1HP1（试棒/Test bar）埋弧自

2、动焊Union melt welding对接焊缝Butt weldQ345BER50-620+302HP2（试板/Test plate）埋弧自动焊Union melt welding对接焊缝Butt weldQ345BER50-620+303HP3（试块/Test block）埋弧自动焊Union melt welding角接焊缝Angle jointQ345BER50-620+404HP4（试块/Test block）埋弧自动焊Union melt welding角接焊缝Angle jointQ345BER50-620+405HP5（试块/Test block）埋弧自动焊Union melt

3、 welding角接焊缝Angle jointQ345BER50-6金相试块Microscopic test block - -续表/Continued from Previous Sheet:拉伸试验 试验报告编号： GH-HP-2015001 Tensile Test No. of Test Report试样编号No. of Test Piece试样直径(mm)Dia. of test sample横载面积Cross-section area(mm2)断裂载荷Breaking load(KN)抗拉强度Tension Strength（MPa）断裂部位Breaking positionHP1

4、-11078.5540424焊口处断裂Welding junctionHP1-21078.5543.5427母材断裂Base material焊接母材金属化学成分/Chemical property of welding base metal (%)CSiMnPSHP1-1（20 mm）0.130.261.460.0160.013CSiMnPSHP1-2（30 mm）0.140.261.480.0160.012该图为Q345B20与30板对接取样制成的标准试棒。其中间直径为10mm。弯曲试验 试验报告编号： GH-HP-2015002 Bending Test No. of Test repo

5、rt试样编号No. of Test Piece试样类型Type of test piece试样厚度Sample thickness(mm)弯心直径Flexual center dia.(mm)弯曲角度Bending angle(°)试验结果Test resultHP2-1面弯/Face bend1040180合格/o.k.HP2-2背弯/Back bend1040180合格/o.k.焊接工艺评定（PQR）角焊缝焊接检验报告Test Report for Angle Joint Welding试验报告编号/No. of Test Report： GH-HP-2015003 根部Root

6、: 已焊透/Full penetration 焊缝Weld joint: 熔合良好/Fuse well 焊缝、热影响区Weld joint, HAZ: 无裂纹/No crack 焊接材料规格形式Specs of welding material：20T1+40T2 垂直角焊/Vertical angle welding检验截面Cross-section焊脚差 (mm)Fillet difference11.51无损检测（NDT）PT: (合格/Qualified :焊缝外观检查合格/Welding joint appearance is proved o.k. 金相检测：（HP5）焊接部位溶蚀

7、金属化学成分 Chemical property of corrosive metal at welding jointCSiMnPSCr 0.140.281.460.0110.012 -该单数据分别为20和40板材的分析数据结论:本评定按JB4708-2000规定焊接试件，检验试样、测定性能、确认试验记录正确 Conclusion: The judgment is done as per welding/test /record requirement under JB4708-2000.评定结果: （合格、不合格） 焊工Welder于志刚Yu Zhigang代号No.047编制Prepar

8、ed by李淑明日期Date2015.1.20审核Reviewed by耿象水日期Date2015.1.20批准Approved by毕东奎日期Date2015.1.20对接焊缝接头机械性能试验报告Test Report for Butt Weld Joint Mechanical Property委托单位Entrusting party山东国弘重工机械ShandongGuohong产品名称Name of productJFE千叶6A炉柱Buckstay产品编号DWG NO.UDO-MK-A011219UDO-MK-A011229试样名称Name of Test piece板材对接Butt w

9、eld plate试件编号No. of Test pieceHP1来样日期Sampling date2015.01.16试验编号No. of testGH-HP-2015001材质及厚度Material/ThicknessQ345B/20+30焊接方式Welding type埋弧自动焊Union melt welding力学性能试验/Mechanical Property Test 试验项目Test item试样编号No. of Test抗拉强度Tensile strengthb Mpa屈服强度Yield strengthsb Mpa伸长率Elongation试验标准试棒拉伸试验Tensile

10、 TestHP1-1543.536929JB4708-2000HP1-254036728弯曲试验/Bending TestJB4708-2000试验条件Test condition试样编号No. of Test piece面弯Face bend背弯Back bend弯芯直径：40mmBending dia.弯曲角度：180°Bending angleHP2-1合格/o.k./HP2-2/合格/o.k.试验编号/No. of testGH-HP-2015002超声评定结论Ultrasonic Assessment Conclusion合格/Qualified试验员/Teste

11、r：伊善贞 审核/Reviewer：王允岗 2015年1月20日角焊缝接头机械性能试验报告Test Report for Fillet Weld Mechanical Property委托单位Entrusting party山东国弘重工机械ShandongGuohong产品名称Name of productJFE千叶6A炉柱Buckstay产品编号DWG NO.UDO-MK-A011219UDO-MK-A011229试样名称Name of Test piece角焊缝焊接Butt weld plate试件编号No. of Test pieceHP3HP4HP5来样日期Sampling date2

12、015.01.20试验编号No. of TestGH-HP-2015003材质及厚度Material/ThicknessQ345B/20+40焊接方式Welding type埋弧自动焊Union melt welding力学性能试验/Mechanical Property Test试验项目Test item试样编号No. of Test融合区缺陷Defects on fusion zone热影响区缺陷Defects on fusion zone金相检验Metallographic test检验标准Test StandardPT检查HP3无缺陷No defects无缺陷No

13、defects-NB/T47014-2011(JB/T 4708) 角焊缝焊接截面检查Angle joint cross-section inspectionHP4无缺陷No defects无缺陷No defects-HP5无缺陷No defects无缺陷No defects合格/QualifiedGB/T 1591-2008弯曲试验/Bending TestNB/T47014-2011(JB/T 4708) 试验内容Test condition试样编号No. of Test piece焊缝状态Welding joint condition背弯Back bend弯曲角度：90

14、6;Bending angleHP4无损伤、破坏/弯折判定结论Bending Judgment conclusion合格/Qualified超声评定结论Ultrasonic Assessment Conclusion合格/Qualified试验员/Tester：伊善贞 审核/Reviewer：王允岗 2015年1月20日材料检验报告Material Test Report委托单位Entrusting party山东国弘重工机械ShandongGuohong产品名称Name of product焊评试件Test piece for PQR来样日期Sampling date 2015.1

15、.20试样编号No. of Test pieceHP1材料牌号MaterialQ345B材料规格Spec. of material20 mmHP230 mmHP540 mm试验室编号Laboratory-入厂复验号Re-inspect no.JL-05R-8.2.3-02供货状态Status of supply试棒加工件Machined test bar试验项目Test item试验结果/Test result（）试验标准Test standard化学分析Chemical analysisCSiMnPS20 mmGB/T223.9-20080.130.261.460.0160.013CSiMnPS30 mm0.140.261.480.0160.012CSiMnPS40 mm0.140.281.460.0110.012工艺性能试 验HP2Processing property test冷弯试验 Cold bend inspection试验条件Test condition试验结果Test resultGB/T232-2010弯芯直径：40mmBendi