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ZH1100 柴油机 齿轮 多孔 组合 机床 总体 后主 轴箱 设计

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ZH1100柴油机齿轮室盖多孔钻组合机床总体及后主轴箱设计,ZH1100,柴油机,齿轮,多孔,组合,机床,总体,后主,轴箱,设计

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ZH1100柴油机齿轮室盖多孔钻组合机床总体及后主轴箱设计摘 要：ZH1100齿轮室盖三面钻床的设计，主要是为了提高加工效率和质量，降低加工成本。根据被加工工件的特点以及加工工艺的要求，进行了总体设计。机床采用卧式单工位三面加工的方案，加工和装配的工艺性好，零件装夹方便。采用液压滑台实现刀具进给，借助导套引导刀具实现精度稳定的加工。选定了定位基准，确定了机床的配置形式以及工件的定位夹紧方案，选择了合适的切削用量、刀具及动力部件，绘制了“三图一卡”。在完成总体设计的基础上，绘制了后主轴箱设计的原始依据图，拟订了传动系统，确定了传动参数，设计了轴的结构，进行了齿轮、轴等相关零件的强度校核计算。本设计结构合理，为使组合机床能尽快投入生产应用，配置结构中充分使用了标准及通用部件。工艺性良好、方案可行、有实际使用价值。关 键 词：柴油机；组合机床；齿轮室盖；主轴箱Design of General and Behind Headstock of Modular Machine Toolfor drilling Gear Chamber cover of ZH1100 Diesel Engine Abstract: In order to improve the working efficiency and products quality and make the machining cost lower, the three-side drilling machine for the ZH1100 gear chamber cover was designed. Based on the character and the process analysis of the workpiece, the several design system was made. The modular machine tool uses the horizontal-type single location three-side processing plan, the processing and assembly manufacturability is good, and it clamps conveniently. Using hydraulic sliding unit, with the aid of precisely leads the set of guidance cutting tool to complete dispositional process. After the location datum being designated, the disposition of machine and the clamping system being was determined, the reasonable cutting data, the cutter and the power part being chosen. “Three plans and one card” were drawn up. The primitive basis charts of the behind-side spindle box were drawn, the transmission system and the parameter were drafted. Then, the structure of the axis was designed and the intensity checks of the components of the gear, axis and so on were carried on .This machine can satisfy the requirement of high precision of the hole. Production efficiency and labor strength is improved by this process. The design is reasonable, for the unit built machine tool can be applied as soon as possible, have fully used the standard part and the common part in the structure. The craft is good, the scheme is feasible, and practical value.Keywords：Diesel engine; modular machine tool; Gear chamber cover; Headstock生产率计算卡被加工零件图 号ZH1100毛坯种类名 称齿轮室盖毛坯重量材 料HT200硬 度工 序 名 称左右后面钻孔工 序 号序号工 步 名 称被加工零件数量加工直径(mm)加工长度(mm)工作行程(mm)切削速度(mmmin-1)每分钟转数(rmin)进给量(mmr-1)1 装 卸 工 件12 左动力部件 滑台快进252左多轴箱工进(钻孔1)65152812.81128160.058 (钻孔2)62082813.69042180.22 滑台快退2803 右动力部件 滑台快进187右多轴箱工进(钻孔1)69.6389515.9529.40.16 (钻孔2)112.5159514.8378.90.224 (钻孔3)39.6789515.9529.40.16 滑台快退2804 后动力部件 滑台快进141后多轴箱工进(钻孔1)38.7162711.4744200.121 (钻孔2)110.75122710.092990.17 滑台快退170备注装卸工件时间取决于操作者熟练程度,本机床计算时取0.5min铸 件HB190-240进给速度(mmmin-1)工时(min)机加工时间辅助时间共计0.50.50.0160.01647.360.5910.65321.66847.3680000.0250.0250.0160.01687.7041.0981.0672.188