超市仓储设计.ppt

Lianhuadistributioncenter,Members:LiZhaofang3355658LuoJiale3355685TongXinxiao3355829XuYanliang3355829,IntroductionLianhuadistributioncenterhasalargerscalewithadvancedequipment,andtheprocessinganddistributionoffreshfoodisitsmainfunction,Ordermanagement,Thestoragegoods.Thesystemcalculatestheeffectiveinventory,andautomaticallygeneratesproposedreplenishmentordersofeachstoretypegoods,thentheformalsupplierordersareformedaftertheprocurementedititaccordingtotheactualsituation.Thetransitgoods.Thesegoodsarenotinstock,butstraightinorstraightout.Systemcansummarizethedemandanddirectlygeneratesuppliersordersaccordingtothearrivaldate.Thedirectlydeliverygoods.DirectlygeneratetheDirect-ordersofsuppliersaccordingtothearrivaldate,andsentthemtothesuppliersthroughEDIsystem.Processinggoods.Thesystemgeneratestheordersaboutrecommendationsoftherawmaterialsforprocessingaccordingtothedata.TheProductionPlanneradjustedtheordersbasedonactualdemand,thensentthemtothepurchasingdepartmenttogenerateordersofrawmaterials.,Thelogisticsplan,Lineplans:Adjustthelinetoensurethatthetransportefficiency,accordingtothenumberandvarietyofstoresordersoneachline.Batchplan:Buildbatchprocessinganddistributionaccordingtothetotalnumberandvehicle,toachievetherecyclingofresourcesandimproveefficiency;Intheplan,eachlinearerespectivelyassignedtoeachbatch.Productionplan:Decideaproductionplanaccordingtothebatchplan,toprocessingthelargequantityofgoods,andsetprocessingordersofeachlinetoensureacoordinationanddistributiontransport.Pickingplan:Decideapickingplanaccordingtothebatchplancombinedwiththevenuesandlogisticsequipment.,Operation,Storagelogisticsoperation.Weshoulddetectvarietiesandquantityoforderswhengoodscoming,thendoInspection.Interimlogisticsoperation.Whensupplierdeliverythegoods,theyneedpre-screeningthroughbeforetheycancarryouttheinspectionandpickingsupplierstransitofgoodsunloadingtotransitpicking.Operationofprocessinglogistics.Freshproductsprocessingcorrespondencebetweenrawmaterialsandfinishedproductscanbedividedintotwotypes:combinationandsplit,thereisagreatdifferencebetweenthesetwotypesintheBOMsettings,rawcomputingandcostingaspectsways.Distributionoperation.Goodsstackedintheoutgoingreservoiraftersortingiscompleted,inaccordancewiththenormaldistributionplan,thesegoodsaresenttotheshopsintheevening,andthenextmorning,thefreshproductwasaddedtoshelvesbyshops.,Layoutdesign,Abriefdescriptiononthemainprocessoftheproductscirculationinourlayout,First,inourdesign,thereisa1000sqm2largereceivingareawhichisusedtounloadgoodsandtestgoodsquality.Then,ifthegoodsreceivedarequalified,theywillberecordedinourinformationsystems.Afterthat,thegoodswillbeseparatedinto3typesandsentintodifferentplaces.1.SomegoodswillbesentintothewarehouseasinventoriesandwaitfordeliveryAnotherkindofgoodswhichisneededimmediatelywillbesenttocrossdockingareaand2.pickingareaandthenbedelivereddirectly.3.Thosesemi-finishedgoodswillbesentintothedistributionprocessingareawhichisusedforpackagingandsimpleprocessing.,Abriefdescriptiononthemainprocessoftheproductscirculationinourlayout,Allthesefinishedgoodswillbefinallysenttothepickingarea,thenbeloaded,anddeliveredtodifferentstores.Nexttothereceivingareaandpickingarea,wedesignedeitheranareaforunloadingequipmentstorageandanareaforloadingequipmentstoragesothatitwillbeeasierandmoreefficienttoloadorunloadgoods.Theybothcoveranareaof250squaremeters.Thereceivingareaisabout1000squaremeterslargeanditincludesanunloadingareaandaninspectionarea.Thepickingareaisjustasbigasthereceivingareaanditalsoincludes2parts,theloadingareaandthefinalinspectionarea.,Abriefdescriptiononthemainprocessoftheproductscirculationinourlayout,Thewarehouseareacovers12000squaremetersaltogether,whichincludesstorageforambientstockandthatforcoldstock.1.Asambientstockaccountsforthemajorityofthetotalstock,wearrangeda7000squaremetersareaforit.This7000metersareaincludesanambientstockwarehouseandacrossdockingareawhichisusedtostorecrossdockinggoodstemporarily.Thewarehouseisconnectedwiththepickingareadirectlybyconveyerbelts.Whengoodsareneeded,wecansendthemtothepickingareawithoutanydelay.2.Incoldstoragedesign,itcanbeseenclearlythatthecoldstorageisinthestoragearea.Anditcoversanareaof5000squaremeterswhichisallowedfortherateofrefrigeratedgoodsinall.Fromthewholepositiontosee,thecoldstorageislocatedinthecenterofthewarehouse,whichisinordertobeabletoeasilywillgoodsarounditrunningsoastoimprovewarehouseoperationefficiency.,Abriefdescriptiononthemainprocessoftheproductscirculationinourlayout,Inaddition,ancillaryfacilitiesarealsonecessaryinthewholedistributioncenter.Thereisa1000squaremeterslargestaffcanteenwhichoffersmealsforourstaff,a1000-squaremeter-largeofficeincludingameetingroomanda1000squaremeterslargeparkinglotincludingdriversfacility.,Warehousemanagementinformationsystemsandautomation,FirstofallLianhuadistributioncenterisusedWarehouseManagementSystem(WMS),thissystemhasmanyobviousfunctions:businessbatchmanagement,shelflifemanagementwhichcanprovideformaterialsshelflifemanagementandmaturedinventorywarning,qualityexaminationmanagement,just-in-timeinventoryintelligentmanagement,complimentarygiftmanagementandvirtualwarehousemanagementandsoon.,Warehousemanagementinformationsystemsandautomation,ThenthisLianhuadistributioncentreisappliedAutomaticStorageandRetrievalSystem(AS/RS)whichcanspeeduptheprocessingspeed,improvetheaccuracyofsortingofgoods,reducethepowercostandimprovethereliabilityandachievethemaximumutilizationefficiencyofwarehouseareaandspace.Warehouseautomationscostisveryhigh,butitisverynecessaryforthismoderndistributioncentreof20000squaremeters.Wecanrecoupcapitalbyreducingtheoperationcostsyntheticallyconsideredfrommedium-andlong-term.,Warehousemanagementinformationsystemsandautomation,Thirdly,RadioFrequencyIdentification(RRID)isappliedtoAS/RS.RFIDcanbeinaccordancewiththewarehouseshelveslayouttomanagelocationwithvisualanddigital;itcancompleteinboundcargoscanning,stakingandhittingshelves;itcanspeedupgoodsdeliveryofcargofromstoragebyinstallingRFID.,Conclusion,Inshort,whendesigningforitsdistributioncenters,wetriedourbesttomaximizeitsstoragecapacity,workingefficiencyandaccuracy.LianhuasupermarketreceivesahighpopularityinChina.Itoccupiesaverylargemarketshareandaleadingpositioninretailing.OurgrouphopesthatourlayoutdesigncanhelpincreaseLianhuadistributioncentersefficiencyandreducetheircostsinordertoincreasetheirprofit.,EstablishtheTypeofStorageSystemsandPickingOperationsforColdStocktoallLianhuaSupermarketsinShanghai,GroupTwo:JiZhuoxi1024014,s3355638TianShiyun1024016,s3355756DingHanyan1024015,s3355596GuoYiwen1024040,s3355618ZhangXiner1024047,s3355872,Introduction,Purpose:establishanddesignthetypeofstoragesystemsandpickingoperationsforcoldstockRole:functionasthesecondpartofthewholedistributioncenter,1.Structuraldesign2.Systemintroduction3.Classificationofgoods4.Theprocessofpickingoperations,Contents,1.1Structuraldesign,1.2Mainlydividedintoseveralparts,ManufacturingdistrictFrozendistrictTestdistrictRefrigerationdistrictIce-makingdistrictIcestoragedistrictSortingdistrictSubstationandcomputingroomOtheradditionalfacilities,1.3Refrigerationdistrict,Therefrigerationdistrictisbuiltinto2layers.*Firstfloor-lowtemperaturelibraries*Groundfloor-hightemperaturelibraries*Eliminatethecostofbuildinginsulationpad.Designedintoadumbbell-shapedarea*Todividethehightemperaturelibraryandcryogeniclibraryintotwoseparateenvelopestructure,*Connectingwithacryogenichall,*Provideamoreuser-friendlyexperiencethanthenormalresignedones.,2.1AS/RSsystem,BewidelyusedinstoragesystemandpickingoperationsAnautomatedstorageandretrievalsystemconsistsofavarietyofcomputer-controlledmethodsforautomaticallyplacingandretrievingloadsfromspecificstoragelocations.,2.1AS/RScharacterization,Variouskindsoftray,wechoosethemostcommonone,woodentray.(Thisisformanufacturingconvenience,easeofmaintenance,lightbody,wideusage.)Takeoverlappinglayersstackedthesamewayasthecorrespondingupanddown.Entirejobprocessislargelydependentonartificialcompleted,theefficiencyofalargeextentdependentonartificialproficiency.Useforklift,2.2RFID(radiofrequencyidentificationdevices),acommunicationtechnologyRFIDhaveseveraladvantages*reduceadministrativeerrors*storagelargeinformation*readingandwritingwithhighspeed*knowoverallinventorylevelwell,2.3Refrigerationsystems,thermodynamicpropertiescooperatesaturationpressureandpressurechoosecentrifugalcompressorchooseR404A,2.4Insulationsystem,Inordertoreducethelossofcoolingcapacity,reduceorpreventoutsideheattoenterthetreasurythroughitsmaintenancestructure.,3.1Meatstorage,Temperature:18degreesbelowzero,constanttemperatureHumidity:95%Abovegroundlevelatleast15cmAwayfromwallatleast30cmAquaticproductstorageCleancoldstockatfixedperiod,3.2Aquaticproductstorage,Lowertemperature,BetterqualityAvoidcontactingwithoxygendirectlyAllcargopackwithcartonReducethetimesofopeningdoor,keeptemperature,3.3Fruitandvegetablerefrigeration,StoreaccordingtofruittypeTemperature:AroundzerodegreeHumidity:85%-95%,4.Theprocessofpickingoperations,TheformationofthepickingdataWalkingorhandlingPickingClassificationandconcentration,Conclusion,designedasaseparatesystemoperatesbasedontheAS/RSsystemandRFIDsystem*AS/RSsystemforstoragesystem*RFIDforpickingoperationsthe,StorageSystemsandPickingOperationsForAmbientStock,Members:ZhongZhanmingZhengRenjieLuKailinMaoHuiqingWangYingda,1.TrayStorageDistrict2.PackedStorageDistrict3.High-valueCargosStorageDistrict4.SpecialGoodsStorageDistrict,TrayStorageDistrict,Variouskindsoftray,wechoosethemostcommonone,woodentray.(Thisisformanufacturingconvenience,easeofmaintenance,lightbody,wideusage.)Takeoverlappinglayersstackedthesamewayasthecorrespondingupanddown.Entirejobprocessislargelydependentonartificialcompleted,theefficiencyofalargeextentdependentonartificialproficiency.Useforklift,PackedStorageDistrict,Shanghai,Stackedontopofeachotherandstoredonthefloorinstoragelanes,twototenloadsdeepInventoryisbetterintheformofregularshape;NotFIFOrequired;Commoditieswithhighfrequencyofaccess;Commoditieswithshortlifecycle;SomeCommoditieswhichischeaporlight.Stackinglocationshouldbeneartheexitandwall;nearthepickingareaCasepicking;Useforklifttomove,High-valueCargosStorageDistrict,Stockingsystemconsistsoftwoparts,classificationconveyorandpalletflowrack.TrueFIFOFirstlyscannedbyscannerontheclassificationconveyor,thentransmitsthesecommoditiestothecorrespondingracksaccordingtotheirsizeofunits.DifferentproductsshouldbeplacedondifferentlevelsofpalletflowracksFIFOpickingsystem,SpecialGoodsStorageDistrict,CommoditieswhichareinflammableorexplosivePlacedwithinclasslocation.TrueFIFOPalletflowracksystem.storagerackshouldnotbemorethan5mManualpickingsystemBatchpickingmethod;discretepickingmethod,Unitization,Labeling,PackagingandWarehouseHandlingSystem,MembersChenDongnan1024088s3355583ZhouHongzhang1024087s3355893ZhaoYi1024084s3355893,1.Unitization2.Packaging3.Labeling4.WarehouseHandlingSystem,Unitization,ClassifythingsintodifferentgroupsbysomecertaincriterionsForsupermarkets,itistoocostlytoachievefullautomationinunitization,somanuallaborplaysthemainrole.Productscanbesortedbytheitemsasfood,electronicproducts,toiletriesandsoon.Theseitemscancontinuallybesubdivideduntiltheproductsunderthesameitemsareeasytointegrate.,Packaging,Shanghai,Packagingprovidesprotectionandinformationforproducts.Cartonisselectedintheprocessasitischeapandeasytobehandled.Cushioningmaterialsprotecttheproductfromshock,vibration,andsurfacedamageduringhandlingPackingmachineandlabelingmachineareusedduringtheprocesstogetherwithmanpower.,Labeling,Barcodesystemisutilizedasitissimpletouse,accuratequickandcanstorelargeamountsofinformation.Automatedscannerandhandledscannerarebothused.Labelingwillbedonetwiceonthearrivalandleaveofproductsinordertobettertracetheflowandmonitortheinventory.,WarehouseHandlingSystem,Usebothmechanicalequipmentandmanuallabortoachievethelowestcostofmaterialhandling.Electricpallettrucksandelectricpickingtrucksperformthehorizontalandverticalmovementofproducts.Userollerconveyortogetherwithbeltconveyortomaximizeefficiencyandminimizecost,Levelofinformationsystemsandautomationinwarehouseoperations,1024013周易玲1024019叶雯1024021高奕桦1024026黄筱莹,EDI,EDIisanelectronicdatanetworkconnectingseveralpartiesanditcanmanageandexchangedatewithindifferentcompute