南京福特包装说明-长安福特南京公司2006年供应商培训大会.ppt

Title:LogisticsSpecialist发言主题:包装要求Topic:PackagingRequirement长安福特汽车有限公司南京公司物流部ChanganFordNJAutomobileCo.,Ltd.MP在正常运输条件下，因包装制造造成零件质量问题而导致长安福特损失的全部费用和开支应由包装供应商承担。Underthenormalconditionsoftransportation,anylossorexpendituregeneratedduetopartdefectcausedbypackagingmanufactureetc.havetobebornbypackagingsupplier.,3.BasicRequirement,生产效率的追求。PursueofEfficiencyforProductionandLogistics原则上，SNP是1/2/4/5/10/20的倍数，并且与长安福特南京公司两小时的用量接近。（对于小的零件，采用外部尺寸为400*300*148的可重复使用标准周转箱包装，并且包装重量小于15千克）Inprinciple,SNPisinmultiplesof1,2,4,5,10or20,andsomepartsmustbeclosetothequantityusedin2hoursinCAF.However,SNPforsmallparts,forexampleascrew,canbedecidedbasedongrossweightofthepackaging,whichislessthan15kginthestandardcontainer.,3.BasicRequirement,环境方针/MeasuretoEnvironment长安福特在整个物流过程中，致力于保护生态平衡，其环境方针如下：CAFendeavorstoconserveecologyintheallprocessoflogistics.Themeasuresofenvironmentforthepackagingarefollowings.每个包装必须包含最小量的内部材料内部材料必须尽量简单并且可以回收使用。Eachpackagingmusthavetheminimumamountofinteriormaterialtoensurethepartsquality.Wheninteriormaterialarerequired,thosemustbedurable.为了保障零件品质必须采用辅助材料的时候，应最小限度采用的辅助材料，同时必须考虑环境保护情况。Whentheassistantmaterialisnecessaryforthepartsquality,theassistantmaterialmustbeminimumandtheenvironmentmustbeconsidered.,3.BasicRequirement,自动化要求/FactoryAutomation标签：包装标签必须包含条形码标志以支持工厂的自动化。Label:Thepackaginglabelmustcontainthebarcodesymboltosupportfactoryautomation.托盘：托盘必须采用四个方向都可以用叉车装卸的。托盘必须采用双面托盘。Pallet:Thepalletmustbefourwayfortheforktoloadingandunloading.Thepalletmustbetwofacepallet.,4.ContainerStandard,依据以上基本要求，容器选择原则如下：Basingontheabovebasicrequirement,thepackagingcontainerselectionprincipleisasfollows:首先应尽量选择塑料容器作为零件的外包装，铁质外包装原则上要求可以折叠（8个顺序件可以特殊考虑）。Atfirst,theplasticcontainershouldbechosenprior,andbasically,themetalcontainershouldbefolded(exceptthecontainerofthe8frequencyparts).,4.ContainerStandard,其次根据供应商的距离选择包装容器，南京及附近的供应商优先选择不可折叠塑料箱，如上图所示；距离较远(例如天津)供应商优先选择可折叠容器，如下图所示：Then,thedistanceshouldbeconsidered,thesuppliersinNanjingorneartoNanjing,unfoldingplasticcontainersshouldbechosen,astheabovechart;thedistanceisfartherfromNanjing,forexampleTianjin,thesuppliersshouldconsiderthefoldingcontainersatfirst,asthebelowchart.,4.ContainerStandard,重量限制/StandardofthePackaginggrossweight(thegrossweightincludingcontainer,attachmentandpackedpartincontainer)人工搬运的包装重量必须低于15千克。Theweightofpackagingcarriedbyhandmustbelessthan15kg.小型机械设备搬运的包装重量，必须小于300千克，并且移动包装的初始拉力必须小于25千克。TheweightofpackaginghandledbyasmallMHequipmentsuchasdolly,mustbelessthan300kg,andalsotheinitialpullforcetomovepackagingmustbelessthan25kg.重型机械设备（例如叉车）搬运的包装重量，必须小于500千克。TheweightofpackaginghandledbyaheavyMHequipmentsuchasforktruck,mustbelessthan500kg,原材料的包装重量必须小于1500千克。Theweightofpackagingofrawmaterial,mustbelessthan1500kg.,4.ContainerStandard,托盘尺寸规格：Thepalletsize:根据1200*1000的尺寸链要求，长安福特南京公司采用1200*1000*H的标准托盘，规格如下：Basedonthesizechainrequirementof1200*1000,CAF-NJchoosethestandardpalletwhichsizeis1200*1000*H,thesizeisasfollow:托盘动态最大允许重量设定为1000。Themaxdynamicloadofthepallet1000kg托盘静态最大允许重量设定为4000。Themaxstaticloadofthepallet4000kg托盘尺寸精度为（-5mm，0）Theprecisionofthepalletis（-5mm，0）,通用可折叠塑料箱规格1（外部尺寸）：Thesizeofthecommonfoldingplasticbox1(theoutsidesize):,4.ContainerStandard,通用可折叠塑料容器规格2（外部尺寸）：Thesizeofthecommonfoldingplasticbox1(theoutsidesize):,4.ContainerStandard,4.ContainerStandard,通用可折叠仓储笼/货架尺寸规格（外部尺寸）：Thesizeofthecommonfoldingstoragecage/steelcontainer(theoutsidesize):,通用可折叠货架尺寸规格（单位：毫米）Sizeofcommonfoldingsteelcontainer（unit:mm）：,4.ContainerStandard,通用塑料箱规格（单位：毫米）Sizeofcommonplasticcontainer（unit:mm）：,4.ContainerStandard,专用容器尺寸规格：Thesizeoftheuniquepackaging:专用容器尺寸规格要符合1200*1000的尺寸链要求，并且符合运输车辆内部尺寸：2.3m*2.3mTheuniquepackagingsizemustaccordwiththesizechainof1200*1000,andmustaccordwiththetrucksize:2.3m*2.3m直接上线零件包装要求安装脚轮（具体零件列表制造部提供）。Thepackagingforthelinesidepartsmusthavethetruckle(MFGwillsupportthedetailpartsnumberlater)8个直送件包装尺寸：Thepackagingsizefor8sequencedeliveryparts:,4.ContainerStandard,其他包装：/Otherpackaging零件供应商和包装公司可以根据实际情况提出采用特殊尺寸、特殊材料包装，但这要得到CAF-NJ的特殊批准后才能进行包装申请。Thepartsuppliersandthepackagingsupplierscanproposesomeothersizeandothermaterialpackagingbasedonthefact.ButitneedgetthespecialagreefromCAF-NJandthentheycancarryonthepackagingproposal.,4.ContainerStandard,5.Innerpackagingrequirement,请优先选择下列材料作为内部包装：PVC、EVA、EPP、EPE、EPS、HDPE、塑料、可重复使用的泡沫Pleasechoosethefollowingmaterialastheinnerpackagingfirst:PVC,EVA,EPP,EPE,EPS,HDPE,plastic,returnablefoam请尽量不要选择下列材料作为内部包装：纸制品、塑料袋、不可重复使用的中空板ThefollowingmaterialforinnerpackagingisnotavailablewithoutspecialapprovalofCAFNJ:paper,plasticbag,someotherexpendablematerial,6.Outersign,为了有效的管理包装容器，减少包装容器的遗失，提高供应链效率，长安福特南京南京公司要求每个包装容器必须有标识，以实现对包装容器进行跟踪管理。Inordertoeffectivelymanagethecontainers,reducethecontainerslost,advanceefficiencyofsupplychain,CAFNJclaimtheremustbemarktomanagethecontainerstrace.,7.Packaginglabel,标签制作尺寸采用昨天所讲规。Thedimensionofthelabelissaidyesterday,SAMPLE,8.PackagingProposal,包装申请方式：/Packagingproposal:对于设计好的包装，供应商制作“C”表并把它传给长安福特物流部，在开始供应货物的三个月之前得到长安福特的同意。考虑物流效率，生态标准和长安福特包装标准，当长安福特同意供应商的包装设计，我们会打印并发送同意确认书。如果长安福特不同意，长安福特退回“C”表并附带说明。供应商必须立即重新向长安福特传送“C”表。原则上，供应商把包装申请和“C”表一同传送，但是，如果长安福特向供应商提供包装细节，本着与生产设备相匹配的观点，要求工厂提供设计图纸，长安福特发布类似“C”表的“E”表。Fordesignedpackaging,suppliermakeup“C”sheetandsubmitthissheettoCAFMP&LDept,andgettheCAFsagreementbefore3monthsfromthestartofthesupply.WhenCAFagreewiththedesignedpackagingbysupplierfromtheefficiencyofLogistics,themeasureofecologyandCAFstandard,weprintandsendtheconfirmationlistofagreement.WhenCAFdosenotagree,CAFreturns”C”withcomments.Suppliermustresubmit“C”toCAFimmediately.Inprinciple,suppliersubmitsthepackagingproposalwith“C”,butifCAFwantstoproposethepackagingspecificationtosupplier,fromviewpointofthematchingwithproductionfacility,thelayoutrequirementfromplant,CAFissues“E”thatissimilarto“C”.,PackagingProposal,9.Testrequirement,包装强度测试：测试的目