目 录
第1章 绪论1
1.1模具行业1
1.2国内外模具发展状况及趋势1
1.3本次设计的主要方向、内容及目的2
第2章 冲裁件的工艺分析4
2.1 冲压件材料及结构分析4
2.2 批量生产4
2.3 冲裁件工艺分析4
2.4 冲裁件工艺设计4
第3章 冲压设计5
3.1 计算搭边值5
3.2 条料宽度5
3.3 排样图6
3.4 冲裁力的计算7
3.5 卸料力、推建力和顶件力的计算7
3.6 压力机选择7
第4章 冲裁件相关参数计算8
第5章 冲裁件刃口的计算9
第6章 模具标准零件设计12
6.1固定挡料销及导料销12
6.2推杆12
6.3防转销13
6.4圆柱销13
6.5卸料螺钉14
6.6内六角圆柱头螺钉15
6.7模柄16
6.8卸料弹簧16
6.9导柱导套17
6.10模座18
第7章 模具装配与调试19
7.1 模具装配特点19
7.2 装配技术要求20
7.3 装配过程22
7.4 装模与试模24
7.5 检验和验收技术条件25
7.6 使用规定25
7.7 冲模设计的审核项目26
7.8 模具制造者的保证26
附录28
Master CAM 仿真加工28
附表一：卸料力，推件力和顶件力系数40
附表二：系数K的数值41
附表三：合理搭边值41
附表四：磨损系数X42
附表五：冲裁模初始双面间隙Z42
结论44
致谢45
参考文献46
摘 要
冲压模具在实际工业生产中应用广泛。在传统的工业生产中，工人生产的劳动强度大、劳动量大，严重影响生产效率的提高。随着当今科技的发展， 工业生产中模具的使用已经越来越引起人们的重视，而被大量应用到工业生产中来。冲压模具的自动送料技术也投入到实际的生产中，冲压模具可以大大的提高劳动生产效率，减轻工人负担，具有重要的技术进步意义和经济价值。
本文提出采用模具来生产冲压件的新工艺，并针对某规格夹具冲压件设计了复合模。该模具设计的难点主要是如何解决好零件中的孔冲裁、确定模具结构、如何进行模具的制造及冲裁方案选定等。本文结合冲压件的特点，具体解决了压力机的选择与校核、凸模和凹模刃口尺寸计算及结构设计、定位方案设计、卸料方式的设计、主要模具零件的加工工艺、标准零件的选用、模具的装配等一系列的设计工作，这些设计可为类似的零件模具设计提供现实的指导意义。此次模具设计的突出特点是尝试使用复杂的复合模具，解决常规冲压工艺模具套数多、工艺路线长、生产成本高、效率低等缺点，并为以后此类零件冲压工艺的编制及模具设计提供了可靠的依据。
本文介绍的模具实例结构简单实用，使用方便可靠，对类似工件的大批量生产具有一定的参考作用。
关键词 冲模；复合模；冲裁力；冲裁间隙
Abstract
Punching die has been widely used in industrial production. In the traditional industrial production, the worker work very hard, and there are too much work, so the efficiency is low. With the development of the science and technology nowadays, the use of punching die in the industial production gain more attention, and be used in the industrial production more and more. Self-acting feed technology of punching die is also used in production, punching die could increase the efficience of production and could alleviate the work burden，so it has significant meaning in technologic progress and economic value.
This Article proposes using mold to produce retainer of the new technology, And against a standard fixture retainer design of the compound dies. The main problems of this mold design is how to solve retainer of punching holes, determine mold structure, how to manufacturing the mold and selected blanking programs and so on. This Article Combine the characteristics of retainer, concretely solve the choice and verify check of the press machine, the numeration and structure design of the point dimension of punch and matrix, the locating project design, the method of stripper, the main mold parts processing, the choice of standard parts, the design of the model assemble. These designs can provide realistic guiding significance for similar mold design. But the characteristics of the design is to try to using the complicate dies. To solve the problem of original process, such as large numbers of die, long process of technology, high production cost, low efficiency, difficulty in keeping symmetry of working parts are solved, and a reliable evidence for the workout of stamping process and die design of these parts is provided.
The dies here discussed can be easily made, conveniently used, and safely operated. And it could be used as the reference in the large scale production of similar workpieces.
key words dies; compound dies; blanking force; blanking dearance
第1章 绪论
1.1模具行业
没有高水平的模具就没有高水平的产品。模具生产技术水平的高低，已成为衡量一个国家产品制造水平高低的重要标志，因为模具在很大程度上决定着产品的质量、效益和新产品的开发能力。在电子、汽车、电机、电器、仪器、仪表、家电和通信等产品中，60～80%的零部件都要依靠模具成型。
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