GCLoader卡特机械操作规范PPT课件.pptx

WELCOME 基本机器操作培训 BasicMachineOperationsTraining to 1 培训大纲 TrainingOutline 预培训考试 Pre trainingexam 安全 Safety 污染物和污染物控制 ContaminantControl 机器日常检查 DailyCheck 正确的机器预热和关机 Start up Shutdown 正确的操作技术 ProperOperatingTechnique 培训后考试 Post trainingexam 2 为什么我们有这个研讨会Whydowehavethistraining 3 5 Poorbatterymaintenance 28 ImproperOperation 12 UntimelyChangeofFilter 11 ImproperWaterDraininFuelTank 11 ImproperAdjustment 8 InsufficientcleaningofAirFilters 18 InsufficientLubeOil Greasing 7 InsufficientCoolant 造成早期失败的原因THECAUSESOFEARLYFAILURE 4 操作不当 ImproperOperation 28 设备维护不当 Impropermaintenanceofequipment 72 造成早期失败的原因THECAUSESOFEARLYFAILURE 5 预培训考试Pre trainingexam 我会给你十五分钟 6 SAFELYHOME EVERYONE EVERYDAY 安全 Safety 7 为什么安全对你很重要WhyisSAFETYimportanttoyou 8 三大原因 3reasons 事故导致死亡或残疾Anaccidentcausesdeathordisability事故费用高昂Theaccidentcostsarehigh你可以避免任何意外Youcanavoidanyaccidents 9 三起事故原因 ThreeCausesofAccidents 自然原因 NaturalCause 不安全的条件 UnsafeConditions 不安全的行为 UnsafeActs 10 自然原因 NaturalCause 台风 Typhoon 地震 Earthquake 洪水 Flood 闪电 Lightning 11 不安全的条件 UnsafeConditions 12 不安全的行为 UnsafeActs 13 14 15 16 17 三起事故原因 ThreeCausesofAccidents 自然原因不安全的条件不安全的行为 2 90 8 Man made 98 18 良好的安全规范 GoodSafetyPractices 机器日常检查 DailyCheck 三点联系 Three PointContact 使用安全带 UseSeatBelts 阅读标志和标签 ReadtheSignsandLabels 阅读并了解操作和维护手册 ReadandUnderstandtheOMM 19 机器日常检查 20 三点联系 21 使用安全带 22 阅读标志和标签 23 阅读标志和标签 24 OperationandMaintenanceManual 阅读并了解操作和维护手册 25 你有任何问题吗 26 27 什么是污染物 Whatarecontaminants 任何不属于流体的东西Anythingthatdoesnotbelongtothefluid 28 为什么要控制污染 WhyContaminantionControl 受污染的油或燃料导致 Contaminatedoilorfuelcauses 降低效率和循环时间 Reduceefficiencyandcycletimes 缩短零件寿命 Shortencomponentlife 导致灾难性故障和昂贵的停机和维修 Leadtocatastrophicfailureandcostlydowntimeandrepairs 29 TheDirtYouCan tSee video 30 坏 bad 31 干净的店铺 CleanShop 好 good 32 干净的店铺 CleanShop 好 good 33 34 35 36 37 38 39 你有任何问题吗 40 机器日常检查 MachineDailyCheck VIDEO 41 BLOWAF B L O W A F Battery电池 Lights灯火 Oils油 Water Coolant水 冷却剂 Air空气 Fuel汽油 42 B Battery电池 43 Checktheconditionoflights Otherelectricalaccessories L Lights灯火 44 Checkoillevelsandoilleaks O Oils油 45 W Water Coolant水 冷却剂 46 A Air空气 47 Checkfuelquality levelandfuelleaks WALK AROUND VISUAL INSPECTION F Fuel汽油 48 Questions 49 启动 START UP 50 5分钟热身 5 minuteWarmUp 油循环 润滑 Oilcirculation lubrication 达到正常工作温度 压力 Toreachnormaloperatingtemperature pressure 扩大内部组件 Internalcomponentexpansion 51 活塞环膨胀 Pistonringexpansion 52 关掉 SHUTDOWN 53 5分钟冷却5 minuteCooldown 缓慢降温 Slowlybringsdowntemperature 延长气缸盖和涡轮增压器的使用寿命 Extendscylinderheadandturbochargerlife 54 1 Compressor 2 Turbine 55 EMS 电子监控系统 ElectronicMonitoringSystem 旨在提醒操作员在所覆盖的一个或多个机器系统中即将发生或存在的问题 Designedtoalerttheoperatortoanimpendingorimmediateprobleminoneormoreofthemachinesystemscovered 56 57 发动机 ENGINE 传输 TRANSMISSION 液压 HYDRAULIC 操舵 STEERING 制动 BRAKE 58 油 OIL 冷却液 COOLANT 空气 AIR 59 温度 TEMPERATURE 水平 LEVEL 压力 PRESSURE 过滤 FILTER 60 P HAZARD 驻车制动 PARKINGBRAKE 汽油 FUEL ServiceMeterReading SMR 61 62 左转灯 LeftTurnSignal 63 高光束灯 HighBeamLights 64 发动机冷却液温度 EngineCoolantTemperature 65 发动机转速表 EngineTachometer 66 燃油量 FuelLevel 67 Hazard 68 右转灯 RightTurnSignal 69 变速箱油温 TransmissionOilTemperature 70 传输中和器 TransmissionNeutralizer 71 实施锁定 ImplementLockout 72 发动机空气过滤器 ENGINEAIRFILTER 73 二次转向系统 SECONDARYSTEERING 74 主转向系统 PRIMARYSTEERING 75 驻车制动 PARKINGBRAKE 76 制动油压力 BRAKEOILPRESSURE 77 动作报警 ACTIONALARM 78 显示 DISPLAY 79 变速箱油过滤器 TRANSMISSIONOILFILTER 80 液压油过滤器 HYDRAULICOILFILTER 81 自动模式 AUTOMODE 82 发动机警告 ENGINEWARNING 83 RIDECONTROL 84 液压油温度 HYDRAULICOILTEMPERATURE 85 86 WheelLoaderOperatingTechniques 87 INITIALPENETRATION 88 InitialPenetration Haveagoodinitialpenetration Maintaintheweightonfronttires Liftthebucketslightly Avoidtirespinning Alwaysshiftthetransmissiontofirst 1st gear WheelLoaderOperatingTips 89 WheelLoaderOperatingTips 90 WheelLoaderOperatingTips 91 BUCKETLOADING 92 BUCKETLOADINGFROMASTOCKPILE positionthebucketparallelto andjustskimming theground Drivethebucketstraightintothepile movethecontroltotheRAISEdetentpositionasforwardmovementslows ReturntotheHOLDpositionforadditionalcrowdingpower WheelLoaderOperatingTips 93 to pump inaheapedload workthetiltcontrolleverbackandforth whenthebucketisloaded movethetiltcontroltotheTILTBACKposition whenthetiltcontrolleverisreleasedtotheHOLDposition thebucketrise WheelLoaderOperatingTips 94 Do s Don tsinLoading 95 Do s Don ts Donotcornerloadthebucket Enterpilesquaretothefacematerial Applybrakewhenchangingdirection CornerLoading BadHabits WheelLoaderOperatingTips 96 TruckLoading 97 TruckPositioning Alwaysspotthetruckwithafullbucketload Thesiderailofthetruckshouldcomedirectlyunderthelowerbuckethingedpin WheelLoaderOperatingTips 98 Positionthetrucknearthestockpile TruckPositioning WheelLoaderOperatingTips 99 A1 to2tirerevolutionbackingdistanceisjustrightfortruckloading Donotenterpilewhilemachineisarticulated V TypeFormation WheelLoaderOperatingTips 100 Featherthebuckettopreventcarrybackofmaterial DumpingtheMaterial WheelLoaderOperatingTips 101 Load Carry 102 LoadingtheBucket Inloadandcarryapplication alwaysnudgethebuckettoshakeoffexcessmaterialbeforeleavingthestockpile WheelLoaderOperatingTips 103 Idealbucketgroundclearanceis30 40cm CarryingtheLoad WheelLoaderOperatingTips 104 CleaningtheWorkAr