生产型供应商审核表

深圳市铭瑞通精密五金有限公司深圳市铭瑞通精密五金有限公司 Page 1 of 6 Manufacturer QSA Audit Check List 制造商制造商QSA审核查检表审核查检表 Supplier Name 供应商名称供应商名称 Address 地址地址 Phone 联络电话联络电话 Audit Type 审核类型审核类型 廠商首次評估廠商首次評估 Supplier First Audit 廠商年度稽核廠商年度稽核 Supplier Yearly Audit Survey sent to 调查报告收件者调查报告收件者 Date sent 寄出日期寄出日期 Date returned 要求回复日期要求回复日期 New Suppliers must have a fully completed New Supplier Evaluation Survey form pages 2 to 4 of this attachment Keep this page page 1 in Purchasing until the completed survey is returned 新供应商必须有完整的新供应商调查表新供应商必须有完整的新供应商调查表 此附件第此附件第2 4页页 需保留此附件第一页到采购直到调查表回复需保留此附件第一页到采购直到调查表回复 FINAL SCORE EVALUATION FOR THIS SUPPLIER 针对此供应商的最终得分针对此供应商的最终得分 The supplier will be given a numerical score based on the following 依照一下说明来给供应商评分依照一下说明来给供应商评分 4 Exceeds all requirements formal procedures written are exceptional and followed records are complete without exception well organized and easily understood 超出所有要求超出所有要求 有正式的文件且落实执行有正式的文件且落实执行 记录完整记录完整 很好的组织且容易理解很好的组织且容易理解 3 Meets all requirements formal procedures written are adequate and followed records exist that are complete and well organized 满足所有要求满足所有要求 有正式的文件且有执行有正式的文件且有执行 记录完整存档且有很好的组织记录完整存档且有很好的组织 2 Sometimes meets requirements formal procedures written but either not adequate or not completely followed records exist and are generally complete If the score is 2 that means need to take action 部分满足要求部分满足要求 有正式的文件有正式的文件 但不充分或者没有完全的执行但不充分或者没有完全的执行 有记录有记录 假如得分为假如得分为2分 需要改善措施 分 需要改善措施 1 Rarely meets requirements no procedures documenting actually practiced records exist but are incomplete and or disorganized If the score is 1 that means need to take action 很少部分满足要求很少部分满足要求 没有程序文件来指导实际的作业没有程序文件来指导实际的作业 有记录但不完整或者根本没有组织有记录但不完整或者根本没有组织 假如得分为假如得分为1分 需要改善措施 分 需要改善措施 0 Does not meet requirements no formal procedures written no records exist If the score is 0 that means need to take action 不满足要求不满足要求 没有正式的文件没有正式的文件 也没有记录也没有记录 假如得分为假如得分为0分 需要改善措施 分 需要改善措施 N Not applicable Not audited 不适用不适用 无需审核无需审核 Figure the total number of possible points but do not count sections marked N The final score is a percentage value using the total points divided by the total number of possible points 计算有被评分的项目 不需要计算备注有 N 的项目 最终的得分等于实际的得分占总分的比例 75 Acceptable 75 合格合格 65 74 Conditionally Acceptable 65 74 条件性合格条件性合格 below 64 Unacceptable 64 64 不合格不合格 Final Score Acceptable Conditionally AcceptableUnacceptable circle one 最终得分比例最终得分比例 合格合格 条件性合格条件性合格 不合格不合格 须选择其中一项须选择其中一项 Recommendation 建议建议 Name and Title of person completing this survey Please print 参加本次审核的姓名与头衔签名参加本次审核的姓名与头衔签名 须打印出来手签须打印出来手签 Supplier Acknowledgment Name and Title Please print 供应商代表确认签供应商代表确认签 姓名与头衔姓名与头衔 须打印出来手签须打印出来手签 NO TOPIC 项目项目COMMENTS 注解注解 佐证资料佐证资料01234N Audit Team 审核成员审核成员 Sourcing 采购采购 Date 日期日期 Engineering 工程工程 Date 日期日期 Quality 品质品质 Date 日期日期 深圳市铭瑞通精密五金有限公司深圳市铭瑞通精密五金有限公司 Page 2 of 6 Supplier QSA Audit Report 供应商QSA评审表 Company Name Date NO TOPIC 项目项目COMMENTS 注解注解 佐证资料佐证资料01234N Quality System品质系统品质系统 1 Quality policy goal objectives exist and are they made known to employees 有品质政策及目标并被全体员工获知 质量手册 4 2 Measurable Goal Objectives are set up for different level and functional which are relevant to company objective 针对各功能单位设立了可测量的目标和指标 各部门有质量目标 3 3 Has the supplier defined the responsibility authority and interrelation for each department 供应商是否有明确定义各部门的工作职责 权限以 及相互关系 各部门人员岗位职责4 4 Internal audit and management review are planed and implemented 内部审核和管理评审是否有计划而且实现 内部审核计划表 3 单项总分单项总分 16 单项得分单项得分 14 Change Control变更控制变更控制 5 A formal system exists to ensure that the most recent revisions of drawings and specifications are integrated into the manufacturing process 有正式系统保证最新版的图纸和规格被发行到制 程中 文件控制程序 4 6 Obsolete specifications are purged and archived 旧版的规格被回收并归档 文件更改单 4 7 Specification change access is limited to authorized individuals only 规格变更是需要授权人执行的 文件更改单 4 8 A system exists to notify customers of engineering process or material changes before implementation 有系统保证在材料或工程变更时会通知客户 客户图纸更改流程 3 单项总分单项总分 16 单项得分单项得分 15 Design Control设计控制 无设计开发标设计控制 无设计开发标 N 9 Design procedures to regulate the process 是否有设计工序的流程指引 生产加工工艺流程 4 10 A system exists to insure all customer requirements are met 有系统管理所有客户的要求是否达标 客户满意度调查表 4 11 Are there plans that identify the responsibility for each design and development activity 是否进行产品设计和开发策划 确定设计和开发的 职责和权限 设计开发控制程序 3 12 Are the design and verification activities planned and assigned to qualified personnel 是否有制定设计和确认活动的计划并有具备资格 的人员进行 设计开发控制程序 3 13 Are there procedures for the identification documentation review and approval of all changed and modifications 设计和开发更改时是否对其进行记录 识别 评审和 设计开发评审记录 3 深圳市铭瑞通精密五金有限公司深圳市铭瑞通精密五金有限公司 Page 3 of 6 Supplier QSA Audit Report 供应商QSA评审表 Company Name Date NO TOPIC 项目项目COMMENTS 注解注解 佐证资料佐证资料01234N 确认 并在实施前得到批准 单项总分单项总分 20 单项得分单项得分 17 Training训练训练 14 Employees are certificated with a planned interval and cross training should be covered 有否有在职培训和证书 无0 15 Employees are formally trained and have a full understanding of job responsibilities 有否定期培训和全部知道其工作责任 培训记录表3 单项总分单项总分 8 单项得分单项得分 3 Material Control材料控制材料控制 16 A system exists for product identification throughout the manufacturing process and lot traceability as appropriate 有系统地监控来料 在生产过程中的可追溯性 产品标识和可追溯性控制程序 3 17 A FIFO system exists with adequate control measures 有先进先出系统控制程序且有适当的执行 仓库作业控制程序 3 18 A system exists to keep nonconforming materials isolated 是否有系统去保证把不良材料分开隔离 仓库作业控制程序 3 19 An system exists to purge any nonconforming material from stores or WIP 是否系统地确保在仓库或在制品的不良品有被清 除 仓库作业控制程序 3 单项总分单项总分 16 单项得分单项得分 12 Purchasing and Stock采购 仓存采购 仓存 20 A purchase order receipt system is in place and any changes are communicated to the customer promptly 采购单变化或改动有否通知客户确认 无0 21 Purchase order due dates are verified against a production schedule and confirmed to the customer 采购单到期日有否按生产排期和客户确认 无0 22 Evidence of an efficient material planning system exists e g MRP 是否有物料控制系统 如MRP 采购控制程序 4 23 There is a system for supplier selection evaluation and continuous monitoring 有系统地针对供应商选别 评估与监控 供应商调查表 4 24 Goods are packaged in a manner that protects product from damage by handling weather ESD etc 产品包装是否有防止由天气 静电等造成的伤害 我司产品包装时主要防锈 磕碰3 25 Does the environment of warehouse store would impact to the product s quality i e humidity temperature and the high of stacking 仓库的储存环境是否对产品质量有隐患 如温湿度 堆放高度是否合理 现场有温湿度计4 深圳市铭瑞通精密五金有限公司深圳市铭瑞通精密五金有限公司 Page 4 of 6 Supplier QSA Audit Report 供应商QSA评审表 Company Name Date NO TOPIC 项目项目COMMENTS 注解注解 佐证资料佐证资料01234N 单项总分单项总分 24 单项得分单项得分 15 Incoming Inspection 来料检查来料检查 26 Are there SIP or procedures to defined the sampling plan and inspection items and the inspectors are follow up strictly 是否有检验指导书或程序来定义抽样计划和检验 项目且检查员有严格地依照执行 检验规范 3 27 Do the inspection results trigger Close Loop Corrective Actions back to the supplier when out of spec 检验超出规格时是否有反映给供应商做 改善报告回复 来料检验记录单 3 28 Are customer approved documents on file for purchased Parts 客戶是否针对所购买部件在文件上得以承认 是3 29 Does the receiving area include space for Hold Reject and accept areas with clear identification are those areas identified following the company procedure 进料区是否包括Hold区 拒收区 允收区 並明 确划分 并且是依照公司程序規定執行 现场划分明确4 单项总分单项总分 16 单项得分单项得分 13 Process Control流程控制流程控制 30 There is a preventive maintenance program for tooling and equipment 机台和仪器的保养 有否管理 机床保养记录表 4 31 The process or machine parameters are monitored 制程或机台参数有否被监控 设备记录台账 2 32 Any tooling owned by the customer is clearly identified and stored in a safe location 客户的模具有否清楚区分和存放在安全地方 现场有区分3 33 Failure analysis data is utilized to improve on going production 不良数据分析有否应用于改进在线生产 不合格品纠正措施处理单 3 34 Process is monitored with SPC method and appropriate improvements are fed back into manufacturing SPC方法有否应用于过程监控 需适当的改善是否 回馈给生产部门 有统计控制及时反映在生产3 35 Employees empowered to halt production if a process is out of control and then inform to supervisor immediately for reaction 当生产失控时员工是否有权力停产并立即通知主 管处理 员工有权利通知4 36 Working instructions are available for appropriate use and specifications from the controlled copy 作业指导书是可用的且是受控文件 是受控文件4 37 If there is a In Process Quality Control function to monitor the process is there conduct the FAI and process inspection 有否在线品管控制其生产 生产加工工艺流程3 深圳市铭瑞通精密五金有限公司深圳市铭瑞通精密五金有限公司 Page 5 of 6 Supplier QSA Audit Report 供应商QSA评审表 Company Name Date NO TOPIC 项目项目COMMENTS 注解注解 佐证资料佐证资料01234N 品质 是否有执行首件与制程检查 38 Is the Hold Reject area well defined and segregated to not allow mixing of acceptable product 拒收区是否很好定义及区分以至不允许 与允收产品混淆 现场有区分3 39 Adequate technical capability of equipment such as Cpk Gage R R are performed 是否有应用到相关的统计技术如Cpk Gage R R 有统计数据3 单项总分单项总分 40 单项得分单项得分 32 Outgoing Inspection出货检查出货检查 40 Are there SIP or procedures to defined the sampling plan and inspection items and the inspectors are follow up strictly 是否有检验指导书或程序来定义抽样计划和检验 项目且检查员有严格地依照执行 按客户要求检查2 41 Do the inspection results trigger Close Loop Corrective Actions back to the relative department when out of spec 检验超出规格時是 否有反映給相关部门做改善報告回復 是2 42 Do the supplier conduct the reliability test regularly 供应商是否有定期地执行产品的可靠性测试 产品标识和可追溯性控制程序 3 43 Are there procedures to describe corrective and preventative actions and follow up to close 是否有纠正预防程序且有严格依照执行 纠正措施处理控制程序 3 44 Are all actions confirmed and followed up to ensure the effectiveness 是否所有的矫正行动有被确认并追踪完成 纠正措施处理控制程序 3 单项总分单项总分 20 单项得分单项得分 13 Control of monitoring and measuring devices 测量设备的监控与管理测量设备的监控与管理 45 Test and measurement equipment exists to the level required to ensure product quality 测试和量测设备符合要求的等级以确保产品品质 监视和测量控制程序 3 46 Test and measurement equipment is calibrated at regularly scheduled intervals and the calibration is traceable to a known standard 测量工具有否定期检测 校准 仪器量具校正证书 4 47 Different types of report such as certification and measurement result the company should consider the suitability of equipment to the specification of the products 不同各类的报告式证明 公司有否把工具分级 达至有效检测数据 仪器量具记录台账 2 单项总分单项总分 12 单项得分单项得分 9 Customer Satisfaction客户满意度客户满意度 48 A formal systems exists to receive and act upon customer inputs and implement corrective action in a timely fashion 有正式的系统来接收客户的反馈且有及时的执行 矫正预防措施 顾客满意度调查及处理程序 2 深圳市铭瑞通精密五金有限公司深圳市铭瑞通精密五金有限公司 Page 6 of 6 Supplier QSA Audit Report 供应商QSA评审表 Company Name Date NO TOPIC 项目项目COMMENTS 注解注解 佐证资料佐证资料01234N 49 A system exists to ensure a timely return of material from the customer Return Material Authorization 有系统确保客户处不良退货的及时 性 不良物料退货授权 顾客满意度调查及处理程序 2 50 Customer survey to get the feedback from customers 是否有从客户那里得到客户调查反馈 客户满意度调查表 4 单项总分单项总分 12 单项得分单项得分 8 Environmental Policy 环