液压剪板机的液压系统设计.doc

液压剪板机的液压系统设计

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液压 板机 系统 设计
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任务书学院专业班级学生姓名学号设计题目液压剪板机的液压系统设计起迄日期设计论文地点指导教师职称院长职称发任务书日期年月日任务书第1页毕业设计题目液压剪板机的液压系统设计毕业设计(论文)要求及原始数据(资料)要求主机中能完成空载启动、剪切和快速回程动作;辅助动作包括剪切中途回程、点动向上、点动向下等动作;设计过程液压元件选用应正确,有理有据,整个液压系统设计科学、规范、合理。原始数据(资料)公称力为1200KN;最高工作压力32MPA;单缸选用压力16MPA;主液压缸推程速度为40S;,回程速度为80S;加紧液压缸顶出行程速度为40S;,回程速度为80S;毕业设计主要内容1对系统的工作原理进行分析和说明;2液压剪板机总体方案设计;3液压剪板机液压系统方案设计;4液压剪板机要满足工况工作循环;5进行该液压剪板机结构设计计算;6绘制该液压剪板机的总液压系统图;7绘制该液压剪板机的主要零件图;8设备要达到布局合理,结构紧凑,工作可靠,使用方便等要求。9结合本课题查阅并翻译50008000个印刷符号的英文资料;10编写1500020000字的设计说明书。第2页学生应交出的设计文件(论文)1图纸(1)A0图纸传动系统图1张;(2)主要零件图A1或A2图纸23张。2说明书一份第3页主要参考文献(资料)1姜继海,液压与气压传动,北京高等教育出版社,2009;2张铁,液压挖掘机机构原理及使用,东营,石油大学出版社,2002;3高等学校毕业设计指导手册,高等教育出版社,19984机械设计手册北京化学工业出版社,6左键民,液压与气压传动,机械工业出版社,2008;7王以伦,液压与气动技术,中央广播电视大学出版社,20078机械零件设计手册北京冶金工业出版社,198010尹志强主编机电一体化系统课程设计指导书北京机械工业出版社,200711扬培元,液压系统设计简明手册,北京,机械工业出版社,1999专业班级学生设计(论文)工作起止日期指导教师签字日期教研室主任签字日期第4页英文参考资料题目HYDRAULICPLATESHEARSHYDRAULICSYSTEMDESIGN院系专业姓名学号学习年限指导教师申请学位年月日0HYDRAULICPLATESHEARSHYDRAULICSYSTEMDESIGNHYDRAULICPRESSERDRIVEANDAIRPRESSUREDRIVEHYDRAULICFLUIDASTHETRANSMISSIONISMADEACCORDINGTOTHE17THCENTURY,PASCALSPRINCIPLEOFHYDROSTATICPRESSURETODRIVETHEDEVELOPMENTOFANEMERGINGTECHNOLOGY,THEUNITEDKINGDOMIN1795BRAMANJOSEPHJOSEPHBRAMAN,17491814,INLONDONWATERASAMEDIUMTOFORMHYDRAULICPRESSUSEDININDUSTRY,THEBIRTHOFTHEWORLDSFIRSTHYDRAULICPRESSMEDIAWORKIN1905WILLBEREPLACEDBYOILWATERANDFURTHERIMPROVEDAFTERTHEWORLDWARI19141918,BECAUSEOFTHEEXTENSIVEAPPLICATIONOFHYDRAULICTRANSMISSION,ESPECIALLYAFTER1920,MORERAPIDDEVELOPMENTHYDRAULICCOMPONENTSINTHELATE19THCENTURYABOUTTHEEARLY20THCENTURY,20YEARS,ONLYSTARTEDTOENTERTHEFORMALPHASEOFINDUSTRIALPRODUCTION1925VICKERSFVIKERSTHEINVENTIONOFTHEPRESSUREBALANCEDVANEPUMP,HYDRAULICCOMPONENTSFORTHEMODERNINDUSTRIALORHYDRAULICTRANSMISSIONOFTHEGRADUALESTABLISHMENTOFTHEFOUNDATIONTHEEARLY20THCENTURYGCONSTANTIMSCOFLUCTUATIONSOFTHEENERGYCARRIEDOUTBYPASSINGTHEORETICALANDPRACTICALRESEARCHIN1910ONTHEHYDRAULICTRANSMISSIONHYDRAULICCOUPLING,HYDRAULICTORQUECONVERTER,ETCCONTRIBUTIONS,SOTHATTHESETWOAREASOFDEVELOPMENTTHESECONDWORLDWAR19411945PERIOD,INTHEUNITEDSTATES30OFMACHINETOOLAPPLICATIONSINTHEHYDRAULICTRANSMISSIONITSHOULDBENOTEDTHATTHEDEVELOPMENTOFHYDRAULICTRANSMISSIONINJAPANTHANEUROPEANDTHEUNITEDSTATESANDOTHERCOUNTRIESFORNEARLY20YEARSLATERBEFOREANDAFTERIN1955,THERAPIDDEVELOPMENTOFJAPANSHYDRAULICDRIVE,SETUPIN1956,“HYDRAULICINDUSTRY“NEARLY20TO30YEARS,THEDEVELOPMENTOFJAPANSFASTHYDRAULICTRANSMISSION,AWORLDLEADERHYDRAULICTRANSMISSIONTHEREAREMANYOUTSTANDINGADVANTAGES,ITISWIDELYUSED,SUCHASGENERALINDUSTRIALUSEOFPLASTICSPROCESSINGMACHINERY,THEPRESSUREOFMACHINERY,MACHINETOOLS,ETCOPERATINGMACHINERYENGINEERINGMACHINERY,CONSTRUCTIONMACHINERY,AGRICULTURALMACHINERY,AUTOMOBILES,ETCIRONANDSTEELINDUSTRYMETALLURGICALMACHINERY,LIFTINGEQUIPMENT,SUCHASROLLERADJUSTMENTDEVICECIVILWATERPROJECTSWITHFLOODCONTROLANDDAMGATEDEVICES,BEDLIFTSINSTALLATIONS,BRIDGESANDOTHERMANIPULATIONOFINSTITUTIONSSPEEDTURBINEPOWERPLANTINSTALLATIONS,NUCLEARPOWERPLANTS,ETCSHIPFROMTHEDECKHEAVYMACHINERYWINCH,THEBOWDOORS,BULKHEADVALVE,STERNTHRUSTER,ETCSPECIAL1ANTENNATECHNOLOGYGIANTWITHCONTROLDEVICES,MEASUREMENTBUOYS,MOVEMENTSSUCHASROTATINGSTAGEMILITARYINDUSTRIALCONTROLDEVICESUSEDINARTILLERY,SHIPANTIROLLINGDEVICES,AIRCRAFTSIMULATION,AIRCRAFTRETRACTABLELANDINGGEARANDRUDDERCONTROLDEVICESANDOTHERDEVICESACOMPLETEHYDRAULICSYSTEMCONSISTSOFFIVEPARTS,NAMELY,POWERCOMPONENTS,THEIMPLEMENTATIONOFCOMPONENTS,CONTROLCOMPONENTS,AUXILIARYCOMPONENTSANDHYDRAULICOILTHEROLEOFDYNAMICCOMPONENTSOFTHEORIGINALMOTIVEFLUIDINTOMECHANICALENERGYTOTHEPRESSURETHATTHEHYDRAULICSYSTEMOFPUMPS,ITISTOPOWERTHEENTIREHYDRAULICSYSTEMTHESTRUCTUREOFTHEFORMOFHYDRAULICPUMPGEARSAREGENERALLYPUMP,VANEPUMPANDPISTONPUMPIMPLEMENTATIONOFCOMPONENTSSUCHASHYDRAULICCYLINDERSANDHYDRAULICMOTORSWHICHISTHEPRESSUREOFTHELIQUIDCANBECONVERTEDTOMECHANICALENERGYTODRIVETHELOADFORASTRAIGHTLINERECIPROCATINGMOVEMENTORROTATIONALMOVEMENTCONTROLCOMPONENTSTHATIS,THEVARIOUSHYDRAULICVALVESINTHEHYDRAULICSYSTEMTOCONTROLANDREGULATETHEPRESSUREOFLIQUID,FLOWRATEANDDIRECTIONACCORDINGTOTHEDIFFERENTCONTROLFUNCTIONS,HYDRAULICPRESSURECONTROLVALVECANBEDIVIDEDINTOVALVES,FLOWCONTROLVALVESANDDIRECTIONALCONTROLVALVEPRESSURECONTROLVALVESAREDIVIDEDINTOBENEFITSFLOWVALVESAFETYVALVE,PRESSURERELIEFVALVE,SEQUENCEVALVE,PRESSURERELAYS,ETCFLOWCONTROLVALVESINCLUDINGTHROTTLE,ADJUSTINGTHEVALVES,FLOWDIVERSIONVALVESETS,ETCDIRECTIONALCONTROLVALVEINCLUDESAONEWAYVALVE,ONEWAYFLUIDCONTROLVALVE,SHUTTLEVALVEANDSOONUNDERTHECONTROLOFDIFFERENTWAYS,CANBEDIVIDEDINTOTHEHYDRAULICVALVECONTROLSWITCHVALVE,CONTROLVALVEANDSETTHEVALUEOFTHERATIOCONTROLVALVEAUXILIARYCOMPONENTS,INCLUDINGFUELTANKS,OILFILTERS,TUBINGANDPIPEJOINTS,SEALS,PRESSUREGAUGE,OILLEVEL,SUCHASOILDOLLARSHYDRAULICOILINTHEHYDRAULICSYSTEMISTHEWORKOFTHEENERGYTRANSFERMEDIUM,THEREAREAVARIETYOFMINERALOIL,EMULSIONOILHYDRAULICMOLDINGHOPCATEGORIESTHEROLEOFTHEHYDRAULICSYSTEMISTOHELPHUMANITYWORKMAINLYBYTHEIMPLEMENTATIONOFCOMPONENTSTOROTATEORPRESSUREINTOARECIPROCATINGMOTIONHYDRAULICSYSTEMANDHYDRAULICPOWERCONTROLSIGNALISCOMPOSEDOFTWOPARTS,THESIGNALCONTROLOFSOMEPARTSOFTHEHYDRAULICPOWERUSEDTODRIVETH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能量流。基本液压回路中的动作顺序控制元件(二位四通换向阀)的换向和弹簧复位、执行元件(双作用液压缸)的伸出和回缩以及溢流阀的开启和关闭。对于执行元件和控制元件,演示文稿都是基于相应回路图符号,这也为介绍回路图符号作了准备。根据系统工作原理,您可对所有回路依次进行编号。如果第一个执行元件编号为0,则与其相关的控制元件标识符则为1。如果与执行元件伸出相对应的元件标识符为偶数,则与执行元件回缩相对应的元件标识符则为奇数。不仅应对液压回路进行编号,也应对实际设备进行编号,以便发现系统故障。DINISO12192标准定义了元件的编号组成,其包括下面四个部分设备编号、回路编号、元件标识符和元件编号。如果整个系统仅有一种设备,则可省略设备编号。实际中,另一种编号方式就是对液压系统中所有元件进行连续编号,此时,元件编号应该与元件列表中编号相一致。这种方法特别适用于复杂液压控制系统,每个9控制回路都与其系统编号相对应与机械传动、电气传动相比,液压传动具有以下优点1、液压传动的各种元件,可以根据需要方便、灵活地来布置。2、重量轻、体积小、运动惯性小、反应速度快。3、操纵控制方便,可实现大范围的无级调速(调速范围达20001)。4、可自动实现过载保护。5、一般采用矿物油作为工作介质,相对运动面可自行润滑,使用寿命长;6、很容易实现直线运动/7、很容易实现机器的自动化,当采用电液联合控制后,不仅可实现更高程度的自动控制过程,而且可以实现遥控。液压系统的缺点1、由于流体流动的阻力和泄露较大,所以效率较低。如果处理不当,泄露不仅污染场地,而且还可能引起火灾和爆炸事故。2、由于工作性能易受到温度变化的影响,因此不宜在很高或很低的温
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