TPS(福尼斯MIG焊机).ppt

December1999,数字化革命,DIGITALREVOLUTION2000,December1999,Q.为什么采用数字化?A.100%重复精度,可控硅焊机,数字化焊机,H.Hackl7/98,DIGITALWELDING-POWERSOURCES,初级开关电源,December1999,逆变技术,H.Hackl7/98,DIGITALWELDING-POWERSOURCES,全数字焊机框图,December1999,数字化焊机（不带脉冲）,TS5000/TS5000C,TS4000/TS4000C,DIGITALREVOLUTION-CONCEPT,December1999,标准面板,DIGITALREVOLUTION-CONCEPT,December1999,全数字焊机（带脉冲）,TPS5000/TS5000,TPS4000/TS4000,DIGITALREVOLUTION-CONCEPT,TPS2700,December1999,COMFORT焊机面板,DIGITALREVOLUTION-CONCEPT,December1999,显示器,3.5,55,DIGITALREVOLUTION-CONCEPT,December1999,便携式MIG焊机TPS2700,270Ampere27kg,Steel0,81,01,2-CrNi0,81,01,2-Aluminium0,81,01,2-CuSi3-1,0-CuAl80,81,01,2-Fluxcoredwire-1,21,6Innershield-2,0,DIGITALREVOLUTION-CONCEPT,December1999,JOBMASTER焊枪,DIGITALREVOLUTION-CONCEPT,推拉丝焊枪,用于较长距离Al焊丝输送用于较长距离特细焊丝输送带有Jobmaster功能带有无飞溅引弧功能,December1999,送丝机VR4000C,DIGITALREVOLUTION-CONCEPT,December1999,VR7000送丝机,DIGITALREVOLUTION-CONCEPT,December1999,VR2000送丝机,7,9kgD200spool,2-rollssystemFlowmeter,December1999,FK4000FK4000R1600W2350W,冷却水箱,DIGITALREVOLUTION-CONCEPT,December1999,移动车架,DIGITALREVOLUTION-CONCEPT,December1999,送丝机小车,DIGITALREVOLUTION-CONCEPT,December1999,双送丝机,DIGITALREVOLUTION-CONCEPT,December1999,HUMAN4000,DIGITALREVOLUTION-CONCEPT,December1999,遥控器,TR4000C,TR4000,TR2000,DIGITALREVOLUTION-CONCEPT,December1999,RCU4000遥控器,DIGITALREVOLUTION-CONCEPT,RCU4000全功能的遥控器:FullremoteaccessfordigitalpowersourcesRobotwelding,December1999,TR1000/TR1100遥控器,TR1000,TR1100,December1999,焊机软件升级,DIGITALREVOLUTION-CONCEPT,December1999,数字化电源可选配的软件,JobExplorerWinRCUFroniusBackupGun-TriggerServicemodulelJobcorrection,SoftwareV2.70.3supportsfollowingfunctions:,December1999,SOFTWAREWINRCU,December1999,SOFTWAREFRONIUSBACKUP,December1999,铝焊无飞溅引弧,DIGITALREVOLUTION-CONCEPT,H.Hackl7/98,DIGITALWELDING-POWERSOURCES,焊接电弧,脉冲电弧,短路过渡电弧,喷射电弧,旋转电弧,December1999,引弧,常规引弧,数字化引弧,DIGITALREVOLUTION-CONCEPT,H.Hackl7/98,DIGITALWELDING-POWERSOURCES,短路过渡,December1999,短路过渡,可控硅焊机,数字化焊机,H.Hackl7/98,DIGITALWELDING-POWERSOURCES,特有的波形,H.Hackl7/98,DIGITALWELDING-POWERSOURCES,收弧过程,常规,数字化,December1999,收弧,数字化收弧,普通收弧,December1999,弧长控制,A,B,干伸长A:8mmB:35mm,DIGITALREVOLUTION-CONCEPT,H.Hackl7/98,DIGITALWELDING-POWERSOURCES,实例,焊接电流:200A焊接电压:24,6V焊接速度:40cm/min,H.Hackl7/98,DIGITALWELDING-POWERSOURCES,焊铝时的金属过渡方式,短路过渡电弧,1,5mm,I=80AU=13,8VvD=5,2m/min,脉冲电弧,I=45AU=16,7VvD=2,9m/min,角焊板厚:1,5mm母材:AlMg3焊材:AlMg4,5MnZr1,2mm保护气体:Argon4,6,December1999,焊铝的起弧,常规,数字化,母材:AlMg3焊材:AlMg4,5MnZr1,2mm保护气体Argon4,6,DIGITALREVOLUTION-CONCEPT,December1999,特殊焊铝程序,DIGITALREVOLUTION-CONCEPT,December1999,总结,最高的的控制精度很好的引弧性能优化的熔滴过渡特别设计的电流波形灵敏的弧长控制极高的应用灵活性,DIGITALREVOLUTION-MIGBRAZING,新增功能,扩展了焊铝程序-AlMg4,5Mn-AlSi12无飞溅引弧协同脉冲功能特殊设计,NamedesErstellers1/98,NAMEDESVORTRAGES,无飞溅引弧过程,缓送丝焊丝接触工件停顿小电流引弧焊丝同时回抽至设定弧长时焊接过程开始,NamedesErstellers1/98,NAMEDESVORTRAGES,对比,常规引弧,无飞溅引弧,NamedesErstellers1/98,NAMEDESVORTRAGES,协同脉冲程序,电流/送丝速度,Arl,频率,dFd,dFd,时间,起始电流,收弧电流,送丝速度,December1999,特殊四步焊接,特殊4步,NamedesErstellers1/98,NAMEDESVORTRAGES,协同脉冲参数,协同脉冲参数可以在“设置菜单”中调整:F频率OFF-5,0Hz(min.0,5Hz)(频率越高焊缝波纹越密)Arl弧长控制+/-30%(upperarea)(lowerareaontheoperatingpanel)dFd送丝速度变化幅度0-2,0m/min,NamedesErstellers1/98