8-工艺设备一览表

华晨化工年产11万吨MMA生产项目 工艺设备一览表2设备类型及选型对应表设备分类设备名称设备选型对应表定型设备换热器表.1 换热器选型一览表泵表.2 泵选型一览表压缩机表.3 压缩机选型一览表非标设备塔设备表.4 塔设备设计一览表反应器表.5 反应器设计一览表气液分离器表.6 气液分离器设计一览表储罐表.7 储罐设计一览表10河南大学 烯为酯源华晨化工年产11万吨MMA生产项目 工艺设备一览表表.1 换热器选型一览表序号设备位号型号型式公称 直径/mm管长/mm管数/根规格排列方式换热面积/m2管程数壳程数个数/台1E0101BEM500-0.33/0.11-31.2-2/19-1II立式5002000275192正三角形31.21112E0102BEM700-0.33-105.1-3/19-1II卧式7003000607192正三角形105.11113E0103BEM600-0.17/6.71-48.8-2/19-1II卧式600200430192正三角形48.81114E0104BEM400-0.11-45.7-4.5/19-1II卧式4004500174192正三角形45.71115E0106BEM600-0.11-48.8-2/19-1II立式6002000430192正三角形48.81116E0201BEM600-0.11/0.5-48.8-2/19-1II卧式6002000430192正三角形48.81117E0202BEM273-0.11/0.5-22.9-6/19-1II卧式273600065192正三角形22.91118E0203BEM400-0.5/0.11-61.3-6/19-1II卧式4006000174192正三角形61.31119E0204BEM 600-0.17/0.11-48.8-2/19-1II卧式6002000430192正三角形48.811110E0204BEM500-0.11/0.5-96.8-6/19-1II立式5006000275192正三角形96.811111E0205BEM400-0.5/0.11-61.3-6/19-1II卧式4006000174192正三角形61.311112E0203BEM400-0.5/0.11-61.3-6/19-1II卧式4006000174192正三角形61.311113E0301BEM 1500-0.11-1556-9/25-1II卧式150090002929252正三角形155611114E0203BEM400-0.5/0.11-61.3-6/19-1II卧式4006000174192正三角形61.311115E0204BEM 600-0.17/0.11-48.8-2/19-1I卧式6002000430192正三角形48.811116E0302BEM1400-0.11-1358.4-9/19-1II立式140090002557192正三角形1358.411117E0303BEM 1500-0.11-1556-9/25-1II卧式150090002929252正三角形155611118E0304BEM1400-0.11-1358.4-9/19-1I立式140090002557192正三角形1358.411119E0305BEM 1900-0.99/0.55-2480.8-9/25-1II卧式190090004673252正三角形2480.811120E0306BEM 1900-0.99/0.55-2480.8-9/25-1II卧式190090004673252正三角形2480.811122E030810BEM2000-1.43/0.99-3749.3-12/19-1II立式2000120005281192正三角形3749.311323E0301113BEM 900-0.11-265.0-4.5/25-1II卧式90045001009252正三角形26511324E0401BEM400-0.11/0.44-61.3-6/19-1II立式4006000174192正三角形61.311125E0402BEM325-0.13/0.11-34.9-6/19-1II卧式325600099192正三角形34.911126E0404BEM 1000-0.16/0.11-332.8-4.5/19-1II卧式100045001267192正三角形332.811127E0405BEM700-0.16/0.11-105.1-3/19-1I立式7003000607192正三角形105.111128E0406BEM900-0.16/0.22-265-4.5/19-1I卧式90045001009192正三角形26511129E0407BEM600-0.11/0.16-112.9-4.5/25-1II立式6004500430252正三角形112.911130E0408BEM 273-0.11/0.11-22.9-6/19-1I卧式273600065192正三角形22.911131E0501BEM450-0.11/0.33-83.5-6/19-1II卧式4506000237192正三角形83.511132E0504BEM1600-0.44/0.275-1176-6/19-1II立式160060003339192正三角形117611133E0505BEM 1600-0.275/0.44-1176-6/25-1II卧式160060003339252正三角形117611134E0506BEM1000-0.99/0.55-332.8-4.5/19-1II立式100045001267192正三角形332.811135E0507BEM 1300-0.33/0.275-1127.8-9/25-1I卧式130090002123252正三角形1127.811136E0508BEM1600-0.44/0.275-1176-6/19-1II立式160060003339192正三角形117611137E0509BEM1300-0.275/0.44-1127.8-9/19-1II立式130090002123192正三角形1127.811138E0510BEM 700-0.11/0.33-105.1-3/19-1I立式7003000607192正三角形105.1111表.2 泵选型一览表序号设备位号设备名称流量/(L/s)扬程/m转速/(r/min)效率/%电动机功率/kW型号个数/台1P0101A/BMTBE预精馏塔进料泵7.08917.49290072.463IX165-50-11012P0102A/BMTBE预精馏塔回流泵6.9427.45290064.674IS65-50-160A13P0103A/B裂解气冷却吸附塔进料泵8.8912.93145064.322.2CK50/20L14P0201A/BIB脱水塔进料泵4.2313.19145051.442.2IS80-50-20015P0202A/BIB脱水塔回流泵2.4713.09145047.441.1IS65-40-20016P0203A/BIB精制塔进料泵219.0723.2914506022CK125/26L57P0204A/BIB精制塔回流泵8.1425.24295068.8480D-1218P0301 A/B裂解气甲醇精制塔进料泵11.4614.93145067.394XA65/2019P0302 A/B裂解气甲醇精制塔回流泵41.2819145077.5215IS150-125-250A110P0303 A/BDMC高压精制塔进料泵47.0530.94290079.5922IL125-80-160111P0304 A/BDMC高压精制塔回流泵32.6633.2290072.222CK80/16HA112P0305 A/B甲醇精制塔进料泵38.0822.66145077.5415XA100/26113P0306 A/B甲醇精制塔进料泵38.0822.66145077.5415XA100/26114P0307 A/B甲醇精制塔进料泵38.0822.66145077.5415XA100/26115P0308 A/B甲醇精制塔回流泵167.733.29145079.2145300S19A216P0309 A/B甲醇精制塔回流泵167.733.29145079.2145300S19A217P03010 A/B甲醇精制塔回流泵167.733.29145079.2145300S19A218P0401A/BMAL急冷喷淋塔进料泵0.80628.022900271.1IX132-25-160A119P0402A/BMAL吸收塔进料泵5.8331.78290059.724IS65-40-200B120P0403A/BMAL脱水塔进料泵5.7313.83290068.882.2IX165-50-100121P0404A/BMAL脱水塔回流泵4.5617.1290062.622.2IS65-50-125A122P0501A/BMMA萃取精馏塔进料泵44.4821.16145077.6515XA100/26123P0502A/BMMA萃取精馏塔回流泵134.1129.83145079.0155250S39A124P0503A/BMMA萃取精馏塔循环DMC进料泵15.6929.75295072.517.5100D-16125P0504A/BMMA精制塔进料泵2061.229506722100D-16126P0505A/BMMA精制塔回流泵83.8367.81290074.0245CK100/20HB227P0506A/BDMC回收塔进料泵14.4647.88295072.3111100D-16128P0507A/BDMC回收塔回流泵7967.84145081.2822IS200-150-250B4表.3 压缩机选型一览表设备位号名称介质型号数量进口压力/MPa出口压力/MPa电机功率/kW生产厂家C-0101气体压缩机异丁烯MW-105/4010.20.4800南京压缩机厂C-0401空气压缩机空气ZW-0.56/20-4010.83.330南京压缩机厂C-0402循环物料压缩机碳酸二甲酯3BCL45910.260.86200沈阳鼓风机厂C-0501空气压缩机空气2MCL60710.10.61299沈阳鼓风机厂表.4 塔设备设计结果一览表设备位号设备名称类型塔体内径/mm筒体高度/mm设计压力/MPa设计温度/封头形式材料保温层空塔质量/t个数/台T0101MTBE预精馏塔板式塔1600256000.36120标准椭圆封头Q345R复合硅酸盐棉17.471T0102裂解气冷却吸附塔板式塔1400118000.36120标准椭圆封头Q345R复合硅酸盐棉6.821T0201IB脱水塔板式塔1000130000.85115标准椭圆封头Q345R复合硅酸盐棉5.2851T0202IB精制塔板式塔1000260000.5850标准椭圆封头Q345R复合硅酸盐棉11.331T0301裂解气甲醇精制塔板式塔4500160000.15130标准椭圆封头Q345R复合硅酸盐棉30.991T0302DMC高压精制塔板式塔5700330001.1200标准椭圆封头Q345R复合硅酸盐棉81.591T0303AC甲醇精制塔板式塔9000328000.1590标准椭圆封头Q345R复合硅酸盐棉128.263T0403MAL急冷喷淋塔板式塔3000270000.1590标准椭圆封头S30409复合硅酸盐棉34.921T0403MAL吸收塔填料塔3000300000.280标准椭圆封头Q345R复合硅酸盐棉38.841T0403AMAL脱水塔板式塔1600176000.2140标准椭圆封头Q345R复合硅酸盐棉11.891T0503MMA萃取精馏塔板式塔7200276000.38160标准椭圆封头Q345R复合硅酸盐棉86.2161T0504MMA精制塔板式塔4500654000.33165标准椭圆封头Q345R复合硅酸盐棉127.871T0505DMC回收塔板式塔4400636000.33165标准椭圆封头Q345R复合硅酸盐棉121.561表.5 反应器设计结果一览表设备位号设备名称型式类型尺寸/mm封头形式设计压力/MPa设计温度/材料保温防腐个数/台R0101MTBE裂解反应器固定床立式DN=1000LN=3800标准椭圆封头0.33250S30409需要保温外层涂防腐层1R0201MAL合成反应器固定床立式DN=6500LN=4600标准椭圆封头0.11360S30409需要保温外层涂防腐层1R0301MMA合成反应器固定床立式DN=5000LN=4000标准椭圆封头0.33100S30409需要保温外层涂防腐层1表.6 气液分离设备设计结果一览表设备位号名称内径/mm高度/mm设计温度/设计压力/MPa材质安装方式个数/台V0405甲醇气液分离器200040001001.2Q345R立式1表.7 储罐设计结果一览表设备位号名称内径/