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DWG-4D推弯式小型液压弯管机设计（全套含CAD图纸）
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编号：9596627
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上传时间：2018-03-16
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dwg
推弯式
小型
液压
弯管
设计
全套
cad
图纸
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1VERTICALTURNINGCENTEROFNCNEWSINUMERIK802DCNCSYSTEMONTHEUSEOFMORETHAN10YEARSOFSKIQ16CNCBVERTICALTURNINGCENTEROFNC,NCMACHINETOOLPOWERFULFEATURESGREATLYBROADENEDTHESCOPEOFMACHININGPARTS,ANDBETTERENSURINGTHEPROCESSINGOFPARTSTHECONSISTENCYANDQUALITYOFPRODUCTSTHISARTICLEWASTHESECONDSINUMERIKNCAPPLICATIONESSAYACTIVITIESANDTHETRANSFORMATIONOFAPRIZESECONDPRIZEKIQ16CNCBVERTICALTURNINGCENTERINTHECZECHHULINCOMPANIESINTHE1990SMANUFACTURE,USEFANUCBASK6TCNCSYSTEMSINCETHEMACHINEHADBEENINUSEFORMORETHAN10YEARS,ANDTHENCSYSTEMUPGRADING,BASK6TFANUCCNCSYSTEMHASBEENSHUTDOWN,SYSTEMBOARDOFAGING,EXPENSIVESPAREPARTSANEWCNCMACHINETOOLSTOTRANSFORMTHESYSTEMISIMPERATIVESOTHATTHEMACHINECANRESTOREVITALITY,ANDGIVEBETTERPLAYTOTHEPOTENTIALOFMACHINETOOLSTRANSFORMATIONPROGRAMMEDEVELOPMENTTHEORIGINALFULLFEATUREDMACHINE,INCLUDINGSPINDLETABLEANDTHEROTATIONAXISMILLINGCAMPAIGN,X,ZAXISCOORDINATESOFMOVEMENT,15KNIVESINAKNIFELIBRARYSYSTEMS,ANDSUCHASTHECOOLINGSYSTEM,HYDRAULICSYSTEM,LUBRICATIONSYSTEM,PAIXIESYSTEMFUNCTIONALMACHINESPINDLEAXISANDMILLINGBYDCANDDCMOTORSPEEDREGULATORXANDZAXISALSOCOORDINATESBYDCSERVOMOTORANDDCSERVOGOVERNORTHEKNIFEUSEDORDINARYTHREEPHASEASYNCHRONOUSACMOTORFROMTHEFIVEBINARYCAMPOSITIONINGTHEMECHANICALPARTOFTHEMACHINEALLGOODMECHANICALPROPERTIESOFSTABILITY,ACCURACYFAIRANDNORMALHYDRAULICSYSTEM,THEPARTOFTHECAPITALREMAINUNCHANGEDNCSYSTEMANDTHEREPLACEMENTOFELECTRICALCONTROLPART,BYSIEMENSSINUMERIK802DCNCSYSTEMXANDZAXESANDKNIVESCOORDINATESTHESERVODRIVESYSTEMUSESSIIMODRIVE611UEVARIABLEFREQUENCYDRIVESYSTEMANDAFK7SERVOMOTOR,ENCODERPULSECHOSENASALOCATIONDETECTIONDEVICES,DIGITALSERVODRIVESYSTEMTOACHIEVECLOSEDLOOPCONTROLANDMILLINGSPINDLEAXISDRIVESYSTEMBYTHEBRITISHCOMPANYS590EUROTHERMSERIESDCMOTORSPEEDCONTROLDEVICEMACHINECONTROLOFOTHERELECTRICALLINES,THEREPLACEMENTOFELECTRICALCONTROLDEVICESTOENSURETHATALLKINDSOFMACHINECONTROLFUNCTIONANDOPERATIONOFTHEREALIZATIONOFTHE2ELECTRICALCONTROLMACHINETOOLSGUARANTEEALONGTERMRELIABLEWORKAPARTFROMINCREASINGMCPMACHINECONTROLPANEL,WEMUSTALSOREDESIGNEDMACHINEOPERATORPANELWITHALLTYPESOFMACHINEFUNCTIONBUTTONSANDLIGHTSNCSYSTEMANDTHESERVODRIVESYSTEMCOORDINATESSIEMENSSINUMERIK802DCNCSYSTEMISALLCNC,PLC,HMIANDCOMMUNICATIONSTASKSINTEGRATION,ISBASEDONTHENCSYSTEMOFPROFIBUSMAINTENANCEFREEHARDWAREINTEGRATIONPROFIBUSINTERFACEUSEDTODRIVEANDI/OMODULEANDINSTALLEDASPEEDOFTHEOPERATIONPANELSINUMERIK802DCNCCONTROLSYSTEMX,ZAXESANDKNIVESTOTHETHREEFIGURESINTOASPINDLEAXISANDTHEMACHINEUSEDTWOI/OMODULESANDMACHINEOPERATORPANELPP72/48MCPTOOLBOX802DUSEINPROGRAMMINGTOOLPLC802SOFTWAREDEVELOPMENTPLCCONTROLPROCEDURES,CALLTHESUBROUTINELIBRARYPLCSBR32PLCINIPLCINITIALIZATION,SBR33EMGSTOPEXIGENCYSTOPPROCESSING,TRANSMISSIONSBR34MCP802DMACHINECONTROLPANELCORRESPONDINGI/OSTATUS,NCKSBR38MCPMCPMACHINECONTROLPANELSIGNAL,SIGNALSENTTOTHEOPERATIONPANELHMINCKINTERFACE,SBR39HANDWHLFROMTHEOPERATIONPANELHMIINTHEMACHINECOORDINATESORWORKPIECECOORDINATESYSTEMSELECTIONHANDWHEEL,SBR40AXISCTLFEEDSPINDLEAXISANDENABLECONTROLTHESUBROUTINEISTHESTANDARDLATHECONTROLPROCEDURES,ANDSODIFFERENTFROMTHEACTUALSITUATIONOFTHEMACHINE,THEDIGITALKNIFEAXIS,ANINCREASEOFTHENUMBEROFDIGITALAXISINTHEMACHINECONTROLPANELANDFEEDAXISANDTHESPINDLECANCONTROLSUBROUTINEWILLBEDONEINCERTAINMODIFICATIONSVERTICALTURNINGCENTERUNLIKEORDINARYHORIZONTALLATHE,COORDINATESADIFFERENTDIRECTION,ITISALSONECESSARYTODOSUBROUTINEAMENDEDACCORDINGLYSIIMODRIVE611UEVARIABLEFREQUENCYDRIVESYSTEMISAFUNCTIONOFTHEDRIVESYSTEMCANBECONFIGUREDWITHSINUMERIK802DCNCSYSTEMCONSTITUTESANIDEALCOMBINATIONSIIMODRIVE611UEVARIABLEFREQUENCYDRIVESYSTEMINTHEMACHINETOMEETTHEDYNAMICRESPONSEANDSPEEDADJUSTMENTRANGEANDROTATIONACCURACYCHARACTERISTICSOFTHEREQUIREMENTTOUSEMODULARDESIGNCANBEOPTIMIZEDTOBESTINDEPENDENTSTATEDEBUGGINGCANDRIVEONAPCUSINGSIMOCOMUORUSEOFTHEFRONTOFTHEDRIVERMODULESFORDISPLAYANDKEYBOARDSIMOCOMUCANBESETUSINGDRIVESANDMOTORSANDPOWERMODULESMATCHINGTHEBASICPARAMETERSOFACTUALUNDERSERVO3MOTORDRIVEMECHANICALPARTS,THESIIMODRIVE611UESPEEDCONTROLLERFORAUTOMATICOPTIMIZATIONOFTHEPARAMETERSCANMONITORTHEOPERATIONALSTATUSOFDRIVERS,INCLUDINGACTUALMOTORCURRENTANDTHEACTUALTORQUEAXISMILLINGSPINDLEANDDRIVESYSTEMANDMILLINGSPINDLEAXISDRIVESYSTEMUSINGTHEBRITISHCOMPANYS590EUROTHERMSERIESDCMOTORSPEEDCONTROLDEVICE590SERIESOFDCMOTORSPEEDCONTROLDEVICEASSUPPORTINGANDCONTROLEQUIPMENTINSTALLEDINTHESTANDARDBOXCOMPONENTSANDDESIGNAC380VCONTROLDEVICESUSINGTHESTANDARDTHREEPHASEVOLTAGE,PROVIDINGDCOUTPUTVOLTAGEANDCURRENTFORTHEARMATUREANDEXCITING,APPLICABLETODCMOTORCONTROLANDPERMANENTMAGNETMOTOR590SERIESOFDCMOTORSPEEDDEVICEISUSEDTOACHIEVE32BITMICROPROCESSOR,HASMANYADVANCEDFEATURESCOMPLEXCONTROLALGORITHMSSTANDARDSOFTWAREMODULESANDSOFTWARECONFIGURATIONCANCONTROLCIRCUITINTEGRATIONOFTHESERIALLINK,ANDNCTRANSMISSIONDEVICESOROTHERCOMMUNICATIONSSYSTEMS,ADVANCEDTOAPROCESSSYSTEMAXISMILLINGSPINDLEMOTORANDNOTREPLACED,THEORIGINALANALOGVOLUMECONTROLTHESPINDLEMOTORANDNONSPINDLEBETWEEN11DIRECTCONNECT,SPINDLESIEMENSINSTALLEDONTHE5000LINETTLPULSEINCREMENTALENCODERSIIMODRIVE611UEBUSWILLADDRESSTHEBIAXIAL12AFEEDCHANNELMODULEWITHTHESPINDLE,SETASTACKAXISTHROUGHTHESINUMERIK802DCNCSYSTEMPARAMETERSETTINGS,THEUSEOFSIMOCOMUDRIVERDEBUGGINGTOOLSADJUSTMENTSIIMODRIVE611UEBUSCONFIGURATIONPARAMETERSANDANALOGOUTPUT,ANALOGOUTPUTINTERFACEFORAGIVENOUTPUTSPINDLESPEED10V,DIGITALOUTPUTCANBEUSEDTOSIMULATETHESPINDLECONTROL,WSGINTERFACEUSEDTOCONNECTASPINDLESPEEDENCODERFEEDBACK,ANDCOMPLETECONTROLOFSPINDLECONFIGURATIONKNIFELIBRARYSYSTEMKNIFEBECAUSETHEORIGINALSYSTEMUSEDFORGENERALMOTORS,MECHANICALTRANSMISSIONRATIO1360THEMECHANICALSTRUCTUREOFSPECIALKNIVES,KNIFEDISCINTHEVERTICALZAXISRAM,ITSDIRECTIONANDTHEBAXISROTATIONDIRECTIONOFTHESAMEAFTERTRANSFORMATION,USINGSIIMODRIVE611UEANDAVARIABLEFREQUENCYDRIVESYSTEMFK7SERVOMOTOR,AKNIFETOTHENCCOORDINATEAXIS,ASINCREASEDPULSEENCODERPOSITIONDETECTIONDEVICES,DIGITALSERVODRIVESYSTEMTOACHIEVECLOSEDLOOPCONTROL4THEREMOVALOFTHEORIGINALFIVEBINARYCAMPOSITIONINGMECHANISMASTHEKNIFEAFTERTHEFULLGRAVITYKNIVES,KNIFETHEDISKCANNOTACHIEVEBALANCEGRAVITYALTHOUGHTHEMOVEMENTCANKNIFEPRECISEPOSITIONING,BUTTHEREASONSFORTHEDEVIATIONOFTHEACTUALLOCATION,LOCATIONISSTILLUSEDAFTERPOSITIONINGCOORDINATESMOVEMENTPININSERTEDACCURATEPOSITIONINGMETHODSTHESPECIALMACHINETOOLCHANGEPROCESS,WITHDIFFERENTVERTICALLATHEGENERALPLCCONTROLATCPROCEDURESARECOMPLETEDTHEFOLLOWINGPROCESSWHENTHEKNIFEWITHXANDZAXISMOVEMENTASAFEPLACE,ZAXIS,NOKNIFE,AMACHINETOOLRELAXEDSTATEPLCCONTROLMANIPULATOROUTTOPROMOTEVERTICALLATHETOOLTOZAXISMACHINETOOLAFTERTHECOMPLETIONOFTHATPROCESSFINISHEDWITHKNIVESSHIRKINGKNIFE,XANDZAXISMOVEMENTASAFEPLACE,ZAXIS,AKNIFE,AMACHINETOOLCLAMPINGSTATEPLCCONTROLMECHANICALHANDOUTSTRETCHED,THISTOOLTORELAX,MANIPULATORDRIVENVERTICALLATHETOOLRETRACTABLEKNIFEWASBACKON,MACHINETOOL,KNIFEDISPOSALPROCESSISCOMPLETESINUMERIK802DCNCSYSTEMSUPPORTFORTHEUSEOFMCODEORUSERCALLSTCODECYCLECANBEUSEDFORMACHINETOOLEXCHANGEBYSETTINGPARAMETERSMACTIVATIONCODE,THEUSEOFTHEPROCEDURECALLEDM06FIXEDEXCHANGECYCLEENFORCEMENTTOOLPROCEDURESFORTHEPREPARATIONOFUSERSCYCLETHROUGHEACHALGORITHMTODETERMINETHEKNIFEKNIFEAXISBAXISROTATIONANGLE,USEOFTHEDEFINITIONOFMATCACTIVATIONPLCLOGICPLCNCSYSTEMWILLBE“READTOPROHIBIT“BUYSIGNALSOTHATTHECYCLEOFAFIXEDSTOPATCWILLBEMECHANICALMOVEMENTSMCODEWITHACUSTOMIMPLEMENTATIONOFDECOMPOSITION,SUCHASM12DUMPINGKNIVES,M13WITHKNIVESATCCOMPLETED,THEPLCWILLBE“READPROHIBITS“RESETSIGNALSOTHATTHEFIXEDCYCLECONTINUEINTHEFIXEDCYCLESHOWNINTHEPREPARATIONOFCNCSYSTEMPROMPTSONTHESCREENTOATCBYSTEPMACHINEDEBUGGINGNCSYSTEMCONNECTINGTHEVARIOUSCOMPONENTSAFTERTHECOMPLETIONOFTHEINSTALLATION,COMMISSIONINGSTARTPLCCONTROLPROCEDURESSINCETHEEQUIPMENTISVERTICALLATHE,UNLIKEPLCSUBROUTINELIBRARYINTHELATHEAPPLICATIONS,ITMUSTADDRESSTHESPECIFICCONDITIONSOFTHEMACHINETOAMENDPLCSUBROUTINESETTHEKNIFEFORBAXIS,ANDTHESTANDARDPROCEDURESONLYXANDZAXIS,ANDTHE5NEEDTOINCREASETHEBAXISINTHEMCPPLUSORMINUSADDINGBAXISDIRECTIONTOMOVETHEBUTTON,THENEEDFORSBR34,SBR38,SBR40SUCHASSUBROUTINEBECAUSEITISVERTICALLATHE,X,ZAXISDIRECTIONTOMOVETHEPLUSORMINUSKEYMCPANDSETDIFFERENTSTANDARDSALSONEEDSTOBEREVISEDACCORDINGTOMCPONTHEMACHINENEEDTODESIGNUSERDEFINEDKEYS,SUCHASHYDRAULICLAUNCH,HYDRAULICSTOP,RELAXBEAMS,ANDLIGHTBEAMSLOCKINGDESIGNMCPANDMACHINEOPERATORPANELSPLCCONTROLPROCEDURESANDDEBUGGINGFEATURESTOACHIEVEFULLYTESTEDBYTHEUSEOFTHESUBROUTINELIBRARYOFSUBROUTINESTOENSURETHATTHESUBROUTINEWITHTHEFUNCTIONSOFPLCCONTROLPROCEDURESLINKED,ARECORRECTALARMUSERSEDITPLCDESIGN,MACHINEPARAMETERSPROVIDEDBYSETTINGTHEPROPERTIESOFEACHALARMMACHINESETBASICPARAMETERSINCLUDEPROFIBUSBUSCONFIGURATION,POSITIONINGSERVODRIVEMODULE,THESPINDLEAXISPOSITIONCONTROLANDCOORDINATEENABLERATIOANDTRANSMISSIONPARAMETERSINTHEMACHINEUNDERGONEASERIESOFADJUSTMENTS,NCMACHINETOOLSHASBASICALLYCANBEINNORMALOPERATIONBUTTOMAKETHEWHOLESYSTEMINTOTHEBESTRUNNINGSTATE,BUTALSOASYSTEMPARAMETEROPTIMIZATIONWORKWHENTHENORMALOPERATIONOFTHESYSTEMASAWHOLE,SHOULDALSOCOORDINATEAXISCORRESPONDINGPARAMETERSSUCHASOPTIMALADJUSTMENT,SUCHASSPEED,GAIN,ANDTHEACCELERATIONOFTHECONTROLPARAMETERS,INORDERTOENABLEACCESSTOTHEBESTSYSTEMOFTHESTATEINTHENORMALOPERATIONOFMACHINETOOLS,MACHINETOOLSSHOULDALSOMECHANICALPARTS,SUCHASTHEVERTICALAXIS,THEREVERSEGAP,TRANSMISSIONPRECISIONMEASUREMENTADJUSTMENTS,THEMECHANICALSYSTEMTOTHEBESTOFCOURSE,THEMECHANICALADJUSTMENTS,SHOULDALSOFINETUNESYSTEMPARAMETERSTOENABLETHEMACHINERUNNINGINTHEBESTCONDITIONWHENTHEPARTOFTHEADJUSTMENTAFTERTHEENDOFTHEMACHINETHROUGHMECHANICALPRECISIONMEASUREMENT,CNCMACHINETOOLSNEEDEDFORTHEPOSITIONCONTROLSYSTEMFORPRECISIONCOMPENSATIONREVERSECLEARANCECOMPENSATIONFORPOSITIONFEEDBACKENCODERMOUNTEDONTHELEADSCREWDRIVEHEAD,ALTHOUGHTHESLOWDOWNINBINSELIMINATEMECHANICALPARTOFTHEREVERSEGAP,BUTTHEREVERSEITSELFLEADSCREWGAPSTILLEXISTS,THEVALUEOFTHECORRESPONDINGINPUTSYSTEMPARAMETERS,EACHREVERSEOPERATION,THESYSTEMOFCOMPENSATIONBECAUSELONGTERMUSEOFTHELEADSCREWWEAR,THELOCATIONOFTHELEADSCREWPITCHANDWILLHAVEANOMINAL6VALUEERROR,TOIMPROVEPOSITIONINGACCURACY,THESYSTEMPARAMETERSCOMPENSATIONACCORDINGTOTHEPRODUCTIONNEEDSOFUSERSWITHTHEPROCESSOFTRANSFORMINGMACHINETOOLS,FROMSINUMERIK802DCNCSYSTEMFORTHEANALYSIS,DESIGNANDIMPLEMENTATIONATPRESENT,AGAINSTTHEMACHINEMECHANICAL,ELECTRICAL,VARIOUSASPECTSOFTHESYSTEMTRANSFORMATION,INSTALLATION,COMMISSIONINGWORKHASBEENCOMPLETED,SAMPLESWEREPROCESSEDFULLYACHIEVETHEDESIREDRESULTSMACHINETOOLHASBEENTRANSFORMEDINTONORMALUSE,THEPROGRESSIVECOMPLETIONOFANUMBEROFMACHININGTASKSFROMTHEUSEOFTHEMACHINERUNNINGTHESTATE,THEMODIFIEDMACHINECOMPAREDWITHTHEORIGINALMACHINE,GREATLYENHANCINGTHEFUNCTIONALITY,AHIGHDEGREEOFAUTOMATIONNCPOWERFULFEATURESGREATLYBROADENEDTHESCOPEOFMACHININGPARTSBETTERGUARANTEETHECONSISTENCYOFTHEPARTSPROCESSING,ANDPRODUCTQUALITYATTHESAMETIMEAHIGHDEGREEOFAUTOMATIONHASGREATLYREDUCEDTHELABORINTENSITYOPERATIONSWORKERS,BUTINTHEOPERATIONOFTHEOVERALLQUALITYOFWORKERSHASALSOPUTFORWARDHIGHERREQUIREMENTSFROMTHEMACHINEOPERABLE,COMPACTSTRUCTUREREASONABLE,DISPLAYS,SWITCHESANDINDICATOROFTHELAYOUTMORESUITABLEFORTHEUSEOFOPERATORSATTHESAMETIMEINCREASEDBYASMALLHANDHELDUNITOPERATIONS,INORDERTOOPERATEINDIFFERENTSTATEOFTHEOPERATIONOFAMOREAPPROPRIATECHOICEOFLOCATIONTHEHOISTINGOFTHEENTIREOPERATINGSYSTEM
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