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B1BJ0CK1406D9XUINJECTIONDISMANTLINGDISMANTLINGENGINE1SPECIALTOOLSREFERENCEDESCRIPTIONREFERENCEREFERENCE1CAMSHAFTHUBSETTINGRODSXU10J4RENGINESXU10J4RSXU7JP4XU10J4ENGINE0153AB0153M9041TZ7014TJ2CRANKSHAFTSETTINGROD0153G0132R7014TN7004TG3CAMSHAFTPINIONSETTINGRODXU10/806ENGINES0132R0153AA7004TG7017TY4FLYWHEELSTOPFACOMD869044T16VALVEENGINES0153AF5CRANKSHAFTPULLEYEXTRACTOR01746CYLINDERHEADRELEASINGLEVERS0153Q149T7LINERRETAININGCLAMPS0132AZ8132T8PISTONSUPPORT01396021T9GUDGEONPINGUIDEXU7ENGINE01390132D2Z6021T10HANDLE0139B9020T11PISTONPOSITIONINGBASE6021T2DISMANTLINGDISMANTLINGWARNINGBEFOREANYOPERATIONSARECARRIEDOUTONTHEENGINE,ITISRECOMMENDEDTHATITISSECUREDONADESVILSTANDSUITABLEFORTHEENGINEIMPERATIVEBEFOREANYREPAIRSEECRANKSHAFTPULLEYCHECKREMOVETHEANCILLARIESSECUREDTOTHEENGINETHEINLETMANIFOLDTHEBREATHER1WITHITSTUBESREMOVETHEBRACKETFORTHEOILGAUGE2THEWATERINLETHOUSING3THEEXHAUSTMANIFOLD4THECASING5PEGINTHEORDERTHECRANKSHAFTWITHTHEROD2THECAMSHAFTS,USINGRODS1XU5JPENGINEXU7JBENGINEXU7JPENGINEPEGTHECAMSHAFTUSINGTOOLALLMODELSLOCKTHEFLYWHEELWITHTHESTOP4WARNINGNEVERSLACKENTHEBOLT6WITHROD2INPLACERISKOFDAMAGESLACKENTHEBOLT6REMOVETHECRANKSHAFTPULLEYWITHTHEEXTRACTOR5IMPERATIVEDONOTREMOVETHECRANKSHAFTPULLEYSWITHVIBRATIONDAMPERUSINGTHEEXTRACTOR5REMOVETHEBOLTS7THEDYNAMICTENSIONER8REMOVEDEPENDINGONENGINETYPETHEENGINEMOUNTING9THECOVERS10AND11THETHRUSTWASHER12SLACKENTHEBOLT13XU5INJECTIONUNSCREWTHENUTS14THENUT15PLACETHECAM16HORIZONTALUSINGTHESQUARE17,THETENSIONERISTHENCOMPRESSEDALLMODELSREMOVETHETIMINGBELT18THETIMINGBELTTENSIONERTHECAMSHAFTPULLEY19THEROD3XU7JP4ENGINEXU10J4RENGINEREMOVETHE2CAMSHAFTPULLEYSTHESETTINGRODS1ALLMODELSREMOVETHECOOLANTPUMP20REMOVETHECLUTCHMECHANISMTHECLUTCHPLATETHEFLYWHEELTHETOOL4REMOVETHECYLINDERHEADCOVERS21XU7JP4ENGINEXU10J4RENGINEIMPERATIVEPROGRESSIVELYSLACKENINASPIRALSEQUENCETHEBOLTSOFEACHCYLINDERHEADCOVER21,STARTINGFROMTHEOUTSIDEALLMODELSSTARTINGATTHEOUTSIDEANDWORKINGINASPIRALSEQUENCEPROGRESSIVELYSLACKENTHECYLINDERHEADBOLTSREMOVETHECYLINDERHEADBOLTSTHEWASHERSDEPENDINGONENGINETYPEROCKANDFREETHECYLINDERHEADUSINGLEVERS6REMOVETHECYLINDERHEAD22THECYLINDERHEADGASKET23REMOVETHECENTRALISINGDOWELS24MARKTHEPOSITIONOFTHEPISTONSINRELATIONTOTHEENGINEBLOCKXU5INJECTIONXU7INJECTIONSECURETHELINERRETAININGCLAMPS7USINGTHE4BOLTS25ALLMODELSREMOVETHEOILSUMPANDITSSEALTHEANTIFOAMINGBAFFLE26DEPENDINGONENGINETYPETHETHRUSTWASHER27DEPENDINGONENGINETYPETHESPACER28DEPENDINGONENGINETYPETHESEALCARRIERPLATETHEPUMP/CHAINANDOILPUMPPINIONASSEMBLYTHESPACER29DEPENDINGONENGINETYPETHEOILPUMPCENTRALISINGPIN30IMPERATIVEMARKTHELOCATIONOFTHEBIGENDCAPSANDMAINBEARINGSREMOVETHEBIGENDCAPS31THEBEARINGCAPS32THEOILSEAL33RECOVERTHEENDFLOATADJUSTINGSHIMSONTHEMAINBEARINGNO2IMPERATIVEMARKTHELOCATIONOFTHEMAINBEARINGHALFSHELLSREMOVETHECRANKSHAFT34THEBEARINGHALFSHELLSTHEENDFLOATADJUSTMENTSHIMS35REMOVETHEPISTONLUBRICATIONPIPESDEPENDINGONENGINETYPETHEPISTON/CONNECTINGRODASSEMBLIESREFITTHEBIGENDCAPS31XU5INJECTIONXU7INJECTIONMARKTHEPOSITIONOFTHELINERSINRELATIONTOTHEENGINEBLOCKREMOVETHELINERRETAININGCLAMPS7THELINERS/CONNECTINGRODS/PISTONSASSEMBLIES36ALLMODELSDEPENDINGONENGINETYPETHEGUDGEONPINRETAININGRINGSWARNINGSOMEPISTONSAREFITTEDWITHABOSS37POSITIONTHESURFACEWITHTHEBOSS37UPWARDSREMOVETHEGUDGEONPINSUSINGAPRESSANDTOOLS8,9,10XU5INJECTIONXU7INJECTIONIMPERATIVETHISOPERATIONINVOLVESTHEAUTOMATICREPLACEMENTOFTHELINERSPISTONSASSEMBLIESPIS
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