基于三维的柴油机气缸体三面钻削组合机床总体及右主轴箱设计

A1A0A2A3A4A5A6A7A8A92008目录1前言12总体设计221总体方案论证2211加工对象工艺性的分析2212机床配置型式的选择2213定位基准的选择222确定切削用量及选择刀具3221选择切削用量3222计算切削力、切削扭矩及切削功率5223选择刀具结构错误未定义书签。23组合机床总体设计“三图一卡”错误未定义书签。231被加工零件工序图错误未定义书签。232加工示意图错误未定义书签。233机床联系尺寸图错误未定义书签。234机床生产率计算卡错误未定义书签。24夹具轮廓尺寸的确定错误未定义书签。3组合机床右主轴箱设计错误未定义书签。31绘制右主轴箱设计原始依据图错误未定义书签。32主轴结构型式的选择及动力计算错误未定义书签。321主轴结构型式的选择错误未定义书签。322主轴直径和齿轮模数的初步确定错误未定义书签。323主轴箱动力计算错误未定义书签。33主轴箱传动系统的设计与计算错误未定义书签。331计算驱动轴、主轴的坐标尺寸错误未定义书签。332拟订主轴箱传动路线错误未定义书签。333传动轴的位置和转速及齿轮齿数错误未定义书签。34主轴箱中传动轴坐标的计算及传动轴直径的确定错误未定义书签。341传动轴坐标的计算错误未定义书签。342传动轴轴径的确定错误未定义书签。35轴的强度校核错误未定义书签。36齿轮校核计算错误未定义书签。37主轴箱中传动轴坐标检查图的绘制错误未定义书签。4三维建模错误未定义书签。41建模简介错误未定义书签。42建模过程错误未定义书签。5结论错误未定义书签。参考G7003G10498错误未定义书签。G14280G16886错误未定义书签。G19480G5417错误未定义书签。A1A0A2A3A4A5A6A7A8A9200811前言G7424G8437设计的G16850G20076G7171基G1122三维的G7624G8845机G8785G13580体三G19766G19087削组合机床总体及右主箱设计G712G8712箱G19766G1908711G1022G4392G15G1866中G7389G1128G1022G18267G4392G712G91571G27G727G3247G1022G182G275G4392G712G915722G727一G1022G18267的G4392G712G17902G4392G727一G1022G1821G195G4392G712G17902G4392G452G8845G5225G3783G19766G1908721G1022G4392G15G1866中G7389G2325G1857G1022G18267G4392G712G915717G727一G1022G1826G27G915766G727G3247G1022G18213G4392G712G17902G4392G452G2530G11434G7507G19766G11G13580G4626G12G1908711G1022G4392G712G1866中G7389G1120G1022G182G275G4392G712G91572G19G727一G1022G1827G4392G712G9157115G727G1855G1022G18267G4392G712G91571G27G452G16825G16850G20076G7481G9316G1122G11428G3490G5078G8755动G19610G3254G452G7424设计主G16213G19036对原G7389的机体G5050、右、G2530三G1022G19766G99043G1022G4392G3822工序加工、生产率G1314、位置G12946度G16835G5058G3835的G19394G20076G13792设计的G712G1186G13792G1457证G4392的位置G12946度、G6564G20652生产G6940率G712G19489G1314工G1166G2183动强度G452G7424G1166的设计分工G7171总体设计和右主轴箱的设计G712G5050和G2530主轴箱和夹具G18108分的设计G11013G2528组G1866G1194G2528G4410G6297G1231G452G3324设计组合机床过程中G712组合机床右主轴箱的设计G7171G6984G1022组合机床设计工G1328的G18337G16213G18108分G1055一G452G15441G9994主轴箱零件的标准G2282程度G20652G712G1363设计工G1328量G7389G6164G1955G4581G712设计G2620G7411G3835G1038G13565G11713G712G1306G3324主轴箱设计过程中G712G3324G1457证加工G12946度的前G6564G991G712G3926G1321G13520合考G15397生产率、G13475G8994性和G2183动G7477件G12573G3252G13044G712G17836G7389一定的G19602度G452G7380G7101的组合机床G71711G2811G5192G3324G13666G3281制G6116的G712用G1122加工G8785G17722零件G452初G7411G712G2520机床制G17908G2390G18129G7389G2520G14270的G17902用G18108件标准G452G1038G1114G6564G20652不G2528制G17908G2390的G17902用G18108件的互换性G712便G1122用户G1363用和维修G7121G2853G5192G13666G3281福特G8785G17722公司和G17902用G8785G17722公司与G13666G3281机床制G17908G2390协商G712确定G1114组合机床G17902用G18108件标准G2282的原则G712即严格规定G2520G18108件间的联系尺寸G712G1306对G18108件结构未G1328规定G452G17902用G18108件按功能可分G1038动力G18108件、支承G18108件、输送G18108件、控制G18108件和辅助G18108件G1128类G452动力G18108件G7171G1038组合机床G6564供主运动和进给运动的G18108件G452主G16213G7389动力箱、切削头和动力滑台G452支承G18108件G7171用以安装动力滑台、带G7389进给机构的切削头或夹具G12573的G18108件G712G7389侧G5225座、中间G5225座、支架、可调支架、立柱和立柱G5225座G12573G452输送G18108件G7171用以输送工件或主轴箱至加工工位的G18108件G712主G16213G7389分度回转工G1328台、环形分度回转工G1328台、分度鼓轮和往复移动工G1328台G12573G452控制G18108件G7171用以控制机床的G14270动工G1328循环的G18108件G712G7389液压站、电气柜和操纵台G12573G452辅助G18108件G7389润滑装置、冷却装置和排屑装置G12573G452G1038G1114G1363组合机床能G3324中小批量生产中得到应用G712往往需G16213应用G6116组技术G712把结构和工艺相似的零件G19610中G3324一台组合机床G990加工G712以G6564G20652机床的利用率G452这类机床常见的G7389两种G712可换主轴箱式组合机床和转塔式组合机床G452组合机床未G7481的发展将更G3822的采用调速电动机和滚珠丝杠G12573传动G712以简G2282结构、G13565G11713生产节拍G727采用数字控制系统和主轴箱、夹具G14270动更换系统G712以G6564G20652工艺可调性G727以及纳入柔性制G17908系统G12573G452A10A11A12A13A14A15A16A17A18A19A20A12A21A22A23A24A25A17A26A27A20A28A29A30A31A32A33A3422总体设计21总体方案论证211加工对象工艺性的分析AG7424机床被加工零件特点G16825加工零件G1038气G13580体G452材料G7171HT25G19G15硬度1G28G1924G19HBSG712G3324G7424工序G1055前G2520主G16213表G19766、销G4392已加工完毕G452BG7424机床被加工零件的加工工序及加工G12946度G7424道工序G19087G5050G19766、右G19766的G4392G712G11013G7424设备“ZH11G195W三工位专用G19087床”G7481完G6116G712G3252此G712G7424设备的主G16213功能G7171完G6116气G13580体G5050、右、G2530三G1022G19766G990一共43G1022G4392的加工G452具体加工内G4493及加工G12946度G7171G68G12G8712箱G19766G1908711G1022G4392依G8437G19087削4G104G182G275G915722、1G104G1821G195G915715、1G104G18267G915715、5G104G18267G91571G27的G4392G712表G19766G12907G12973度125G712G2520G4392位置度公G5058G1038G182G19G192G80G80G727G69G12G8845G5225G3783G19766G1908721G1022G4392两侧G190874G104G18213G915716的G4392G712表G19766G12907G12973度125G712G2520G4392位置度公G5058G1038G182G19G193G80G80G727G5194G19087削G20042G1976616G104G18267G915717和G190871G104G1826G27G915766的G4392G712表G19766G12907G12973度125G712G2520G4392位置度公G5058G1038G182G19G193G80G80G452G70G12G2530G11434G7507G19766G11G13580G4626G12G1908711G1022G4392G15一侧G190872G104G182G275G91572G19的G4392G15表G19766G12907G12973度G1038125G15G2520G4392位置度公G5058G1038G182G19G192G80G80G15G5194G19087削1G104G1827G9157115及G27G104G18267G91571G27的G4392G15表G19766G12907G12973度G1038125G15G2520G4392位置度公G5058G1038G182G19G193G80G80G452G38G7424G8437设计技术G16213G8726G29G68G12机床应能G9397G17287加工G16213G8726G712G1457证加工G12946度G452G69G12机床应运转G5191G12295G712工G1328可G19764G712结构简G2345G712装G2380方便G712便G1122维修、调G6984G727G70G12机床G4625可能用G17902用件G708中间G5225座可G14270G15904设计G709以便G19489G1314制G17908G6116G7424G727G71G12机床G2520动力G18108件用电气控制G712液压驱动G452212机床配置型式的选择机床的配置型式主G16213G7389G2363式和立式两种G452G2363式组合机床床G17535G11013滑座、侧G5225座及中间G5225座组合G13792G6116G452G1866G1260点G7171加工和装配工艺性G3921G712G7092G9443G8845G10628象G727G2528G7114G712安装、调G16809与运输G1075G18129G8616G17751方便G727G13792G1000G712机床G18337G5527G17751G1314G712G7389利G1122G1955小G6403动G452G1866G13582点G7171削G5381G1114床G17535的G2030性G712G2356G3332G19766G12227G3835G452立式组合机床床G17535G11013滑座、立柱及立柱G5225座组G6116G452G1866G1260点G7171G2356G3332G19766G12227小G712G14270G11013度G3835G712操G1328方便G452G1866G13582点G7171机床G18337G5527G20652G712G6403动G3835G452213定位基准的选择组合机床G7171G19036对G7588种零件或零件G7588道工序设计的G452G8503确选择定位基准G712G7171确G1457加工G12946度的G18337G16213G7477件G712G2528G7114G1075G7389利G1122G4466G10628G7380G3835G19492度的G19610中工序G452一G14336常采用一G19766两G4392定位和三G19766定位G452G7424机床加工G7114采用的定位方式G7171三G19766定位G712以G8845G5225G3783G19766G1038定位基准G19766G712G19492制三G1022G14270G11013度G727G8712箱G19766G19492制三G1022G14270G11013度G727G1889用一G1022G2530G11434G7507G19766G19492制三G1022G14270G11013度G452A1A0A2A3A4A5A6A7A8A92008322确定切削用量及选择刀具221选择切削用量对G112243G1022被加工G4392G712采用查表G8873选择切削用量G712G1186G621G64G1254413G19G20041表6G1611中选G2474G452G11013G1122G19087G4392的切削用量G17836与G19087G4392G9157度G7389G1863G712G19555G4392G9157的G3698加G13792G17892G9188G17894G1955G712G1866G17894G1955G1552按G621G64G12544131G20041表6G1612选G2474G452G19489G1314进给量的G11458的G7171G1038G1114G1955小轴G2533切削力G712以G18003G1825G19087头G6252G7041G452G19087G4392G9157度G17751G3835G7114G712G11013G1122冷却排屑G7477件G18129G17751G5058G712刀具G4563G2641G7389G6164G19489G1314G452G19489G1314切削速度主G16213G7171G1038G1114G6564G20652刀具G4563G2641G712G5194G1363加工G17751G9157G4392G7114G19087头的G4563G2641与加工G1866G1194G8985G4392G7114G19087头的G4563G2641G8616G17751G6521G17829G452G2528一G3822轴箱G990G2520刀具G8611分G19059进给量G5529G20047相G12573G5194G12573G1122滑台的工进速度FVG15G6164以G16213G8726G2528一G3822轴箱G990G2520刀具G3355G7389G17751合G10714的切削用量G7171G3268G19602的G452G3252此G15一G14336G1820按G2520刀具选择G17751合G10714的转速IN和G8611转进给量IFG15G3324G7693据G1866中工G1328G7114间G7380G19283G15G17139G14667G7380G18337G15G2007G11964G17751G3268G19602的G6164G16871”G19492制性”刀具G7481确定和调G6984G8611转进给量和转速G15G17902常采用G16809G1957G8873G7481G9397G17287G8611分G19059进给量相G2528的G16213G8726G452A43G1022G4392的切削用量的选择G68G12G19087G43924G104G182G275G712G915722G80G80查G621G64G1254413G19G20041表6G1611G20652速G19087头切削用量得G11013G71G730612G712硬度G33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G191G27G12G80G80G18G85G452G2474500/MINNRG712G7693据公式100DNVPIG112G161G12得134/MINVM查G621G64G12544131G20041表6G1612G7693据G4392G9157确定134/MINVM01/FMMR500/MINNR50/MINFVNFMMG727G69G12G19087G43921G104G1821G195G712G915715G80G80查G621G64G1254413G19G20041表6G1611G19087G4392切削用量得G11013G71G730612G712硬度G33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G191G27G12G80G80G18G85G452G2474500/MINNRG712G7693据公式G7082G161G709得165/MINVM查G621G64G12544131G20041表6G1612G7693据G4392G9157确定165/MINVM01/FMMR500/MINNR50/MINFVNFMMG727G70G12G19087G43921G104G15867G712G915715G80G80G15查G621G64G1254413G19G20041表6G1611G20652速G19087头切削用量得G11013G71G730612G712HBSG33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G191G27G12G80G80G18G85G452G2474500/MINNRG712G7693据公式G7082G161G709得105/MINVM查G621G64G12544131G20041表6G1612G7693据G4392G9157确定105/MINVM01/FMMR500/MINNRA35A36A37A38A39A40A41A42A43A44A45A37A46A47A48A49A50A42A51A52A45A53A54A55A56A57A58A59450/MINFVNFMMG727G71G12G19087G43925G104G15867G712G91571G27G80G80G15查G621G64G1254413G19G20041表6G1611G20652速G19087头切削用量得G11013G71G730612G712HBSG33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G191G27G12G80G80G18G85G452G2474500/MINNRG712G7693据公式G7082G161G709得105/MINVM查G621G64G12544131G20041表6G1612G7693据G4392G9157确定105/MINVM01/FMMR500/MINNR50/MINFVNFMMG727G72G709G190871G104G1586G27G712G915766G80G80G712查G621G64G1254413G19、131G20041表6G1611、6G1612G20652速G19087头切削用量及G9157G4392G19087削切削用量G17894G1955表G11013G71G33612G712HBSG33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G191G27G12G80G80G18G85G452G4392G9157G1038G708G271G19G709G71、G73G32G11G19G197G19126G12G80G80G18G85G15G2474G73G16G19G19G281G80G80G18G85G452则50550/MIN0091FVNRF117/MIN1000DNVMPIG727G73G709G1908716G104G15867G712G915717G80G80G712查G621G64G11013G71G730612G712HBSG33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G191G27G12G80G80G18G85G452G2474500/MINNRG712G7693据公式G7082G161G709得105/MINVM查G621G64G12544131G20041表6G1612G7693据G4392G9157确定105/MINVM01/FMMR500/MINNR50/MINFVNFMMG727G74G709G19087G43924G104G15813G712G915716G80G80G15G1254413G19、131G20041表6G1611、6G1612G20652速G19087头切削用量及G9157G4392G19087削切削用量G17894G1955表G11013G71G331222G712HBSG33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G27G1925G12G80G80G18G85G452G4392G9157G10383G71、G73G32G191G275G80G80G18G85G452则50270/MIN0185FVNRF11/MIN1000DNVMPIG727G75G709G19087G43922G104G158G275G712G91572G19G80G80G15查G621G64G1254413G19G20041表6G1611G20652速G19087头切削用量得G11013G71G730612G712硬度G33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G191G27G12G80G80G18G85G452G2474500/MINNRG712G7693据公式G7082G161G709得134/MINVM查G621G64G12544131G20041表6G1612G7693据G4392G9157确定134/MINVM01/FMMR500/MINNRA60A61A62A63A64A65A66A67A68A692008550/MINFVNFMMG727G76G121G104G1587G712G9157115G80G80G15查G621G64G1254413G19、131G20041表6G1611、6G1612G20652速G19087头切削用量及G9157G4392G19087削切削用量G17894G1955表G11013G71G33612G712HBSG33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G191G27G12G80G80G18G85G452G4392G9157G1038G708152G19G709G71、G73G32G11G19G195G19G19G28G12G80G80G18G85G15G2474G73G16G19G19G27G80G80G18G85G452则50625/MIN008FVNRF137/MIN1000DNVMPIG727G77G12G19087G27G104G15867G712G91571G27G80G80G712查G621G64G11013G71G730612G712HBSG33242G19G19241HBSG712选择G89G321G191G27G80G18G80G76G81G15G73G32G11G191G191G27G12G80G80G18G85G452G2474500/MINNRG712G7693据公式G7082G161G709得105/MINVM查G621G64G12544131G20041表6G1612G7693据G4392G9157确定105/MINVM01/FMMR500/MINNR50/MINFVNFMMG727222计算切削力、切削扭矩及切削功率G7693据G621G64G12544134G20041表6G162G19中公式080626FDFHBG7082G162G70919080610TDFHBG7082G163G7099740TVPDPIG7082G164G709式中G712