设备运输相关zwi-1038690-97757loading of b75

1、1General information1.1General noteGeneric manuals and risk assessments may be used, but only in the planning of the work. Specific risk assessments must be prepared to reflect local conditions.1.2Change of documentationThe following table is used to show the various revisions and associated changes

2、 of this document. Make sure that the most recent version of the document, as defined in this table, is used.Page 1 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docxRev.Revision dateModified sectionsModified descriptionsAuthorA12014

3、-01-09New documentNew documentCDFOperationLoading/unloading of B75 blade onto/from truck/storageZWI- 1038690ECN No.: 97757ECN date: 2014-01-09Turbine typeD6 B75 bladeTechnical writerCDFEHS review1.3Further applicable documentsThe following table is used to show the relevant applicable documents of t

4、his and must therefore be fully taken into account.truction. These are part of the overall documentationPage 2 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docxDoc. No.NotesRA- ZWI-1038690Risk assessment1037221B75 blade,truction f.

5、storage1037222B75 blade, transporttr. road2Table of contentsGeneral information1General note1Change of documentation1Further applicable documents2Table of contents3Applied symbols and abbreviations4Applied symbols4List of applied abbreviations4General safety4

6、Required qualifications4Safety symbols4Personal Protective Equipment (PPE)5General safety advice5Loading B75 blade to truck6Verifying that blade is ready for transport6Preparing truck before loading of blade8Securing tip end of blade on truck Dismounting tip frame support from tip end transportbrack

7、et 5.710Securing tip end of blade on truck Lifting tip end onto truck tip end trailer13Securing tip end of blade on truck Securing tip end15Securing tip frame support for tip end transport bracket on truck trailer18Securing root end of blade on truck1966.1Unloading B75 blade from truck21Unl

8、oading blade from truck21Page 3 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docx3Applied symbols and abbreviations4General safetyNote the following safety information and tructions for each step and for your own safety.These are pa

9、rt of the Zero Harm concept and should be followed always. Zero Harm means that no one is injured while working and everyone returns home safe and sound.3.1Applied symbolsInformationThis symbol indicates general information and advice related to the following section.The following chapter relates to

10、 safetytructions andassociated information. Every individual involved with the work as described herein has a duty of care to familiarize themselves with the contents of this document. It is the responsibility of every individual to apply due diligence whenPersonal Protective Equipment (PPE)This sym

11、bol indicates the protective equipment that has to be used in the following section.applying the safetytructions as described. It does not,however, relieve them of their individual responsibility to apply all relevant global safety practices as well as specified local requirements.Operating and auxi

12、liary materialsThis symbol indicates required materials that have to be used in the following section.4.1Required qualificationsFor safe operation the following requirements must be met:tructionThis symbol indicates relevant related to the following section.All personnel handling the equipment must

13、have received specific training on the potential hazards associated with the handling of the equipment.Any personnel involved in the handling must have read and be able to demonstrate full understanding of the complete worktruction.tructionsPoints of special interestThis symbol indicates that there

14、are points of special interest.Foreign-language speaking personnel must be trained intensively. It is the responsibility of the trainer to ensure that foreign-language speaking staff has fully understood the worktruction.All personnel must be qualified to an industry-recognized level to perform the

15、activities assigned to them. Any electrical work must be carried out by an electrician qualified at an industry-recognized standard.All personnel found to be either untrained for the tasks assigned to them, inebriated, intoxicated in any way, exhausted or otherwise deemed unfit for work must be proh

16、ibited from working within the parameter of this document or any associated components.Prior to using any new equipment, personnel must be tructed in all necessary protection and workingenvironment measures.3.2List of applied abbreviationsEngineering Change NoteSiemens Wind TurbineSafe Working LoadE

17、CNSWTZWIWorktructionsSWLQAQuality assurance4.2Safety symbolsFor easier orientation, the symbols that refer to a source of danger are specified. The following symbols used in theseworktructions should help you to find important or safety-relevant information quickly so you can act accordingly. Theref

18、ore, pay special attention to the notes.4.2.1General symbolsDANGERRisk of serious injuriesDisregarding this safety advice will potentially lead to life-threatening injuries.WARNINGRisk of serious injuriesDisregarding this safety advice may potentially lead to serious injuries.CAUTIONRisk of minor in

19、juries or damageDisregarding this safety advice may potentially lead to minor injuries or damage to either the component or the environment.Page 4 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docx4.2.2Specific symbolsDANGERDangerous

20、 electric voltageAs a minimum, only technicians who have completed LAUS or APAC (work on live equipment) training and have been trained according to Siemens training requirement (PRO12.19 for project) may perform work on live parts.DANGERStrong magnetic fieldAccess to area for trained personnel only

21、.No access for people wearing pacemakers or metal-containing implants.Do not wear for example, watch, wallet, cell phone, ID card, keys, rings, jewelry (including piercings), belts with metal buckles, and similar metal objects. Do not carry or use within the vicinity any magnetic data storage equipm

22、ent. Only use nonmagnetic tools and measuring equipment within the area.DANGERCrane and riggingTraveling cranes and suspended loads are being operated within this area. Traveling cranes may only be operated by employees holding a valid crane operator certificate.Do not work under a suspended load.Se

23、e Siemenss WTG safety rules for crane work.WARNINGCrushing of handsWarning of a closing motion of mechanical parts of equipment.Taking care to avoid injury to hands when in the vicinity of equipment with mechanical closing parts.Safety harnessWear a safety harness to prevent injuries from falling. N

24、ote that the wearing of a harness on its own does not prevent injury from falling. A suitable attachment point must be identified and used. The length of the lanyard must be as short as practical.Safety shoesWear safety shoes to prevent injuries to the feet from falling objects and sharp edges.High-

25、visibility vestWear a high-visibility vest always when in the yard or loading area.Face protectionWear face protection to prevent injuries to your eyes and face by dust and small particles.EnvironmentFollow the guidelinesiemenss proceduresfor waste handling,09.2, as well as theprovisions in the work

26、 site user guideconcerning disposal of waste and measures to be taken in connection with spills.QualityKeep the area clean.Clean away any debris and dirt.Carry out paint repairs in accordance with the ZCI for the item in question.For finalpection - contact QA.4.4General safety adviceThis following s

27、afety advice serves to enhance your safety and prevent damage to components. Read the following safetytructions before working on the component:Always follow specific local PPE requirements, but as a minimum wear safety shoes, hard hat, gloves, and high- visibility vest.WARNINGForklift trucks in ope

28、rationForklift trucks may only be operated by employees holding a valid forklift truck certificate issued by an industry-accepted training center. Working under a raised load is prohibited.Whenide the operating area of the forkliftProvide for adequate lighting when working. The immediate area must b

29、e free of flammable substances and other combustible materials.Work with caution and under good conditions: personnel suffering from fatigue or illness or the effects of medications, drugs, or alcohol consumption are not allowed to have access to the work area.truck, be very careful to stay out of t

30、he way of the forklift truck and make sure that the driver has seen you.WARNINGToxic materialUse the necessary personal protective equipment and safety measures. Find more information in the MSDS.Only work described in this worktruction is allowed.Handling must be performed by trained professionals

31、only!4.3Personal Protective Equipment (PPE)The following signs for PPE can be used to achieve safe operation and avoid contamination:Hearing protectionWear hearing protection to prevent injuries to hearing due to increased noise emission.Protective glovesWear appropriate protective gloves to prevent

32、 hand injuries from falling objects, sharp edges, hot objects, or exposure to chemicals.Protective helmetWear protective helmet to prevent head injuries from falling objects and bumping into overhead obstacles.Contact SWP if anything is omitted in this work or something is not clearly understood.tru

33、ctionEnsure that all safety devices and safety-related facilities are available and operational.Follow the work site binding regulations on accident prevention as well as recognized technical regulations for safe and proper use.Keep the worktruction in the immediate working area.Thetruction must be

34、readily available always.Carry out appropriate first aid in accordance with applicable safety regulations and rules in case of accidentsPage 5 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docx5Loading B75 blade to truckPage 6 of 21S

35、iemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docx5.1Verifying that blade is ready for transport See storagetructions for detailsFigure 11. Verify that blades are prepared for transport with specified transport equipment mounted on tip- an

36、d root end. See storagetructions for details. (Figure 1, Figure 2, and Figure 3)2. Verify that bolted connections are tightened according to specific tightening values.Note: Bolts M30 must be pretensioned with 800Nm Bolts M30 must be pretensioned with 400Nm Bolts for lashing brackets must be pretens

37、ioned with 1500NmPage 7 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docxFigure 2Figure 3Page 8 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docx5.2Preparing truck

38、before loading of bladeSee transporttructions for detailsOnly authorized personnel to handle truck tip end trailerOnly authorized personnel to handle truck root end bracketSeal off working area to prevent unauthorized personnel from enteringFigure 4Figure 51. Verify that truck is prepared with speci

39、fied transport equipment for tip- end root end of blade. See transporttructions for details. (Figure 4, Figure 5, and Figure 6)2. Place truck tip end trailer next to tip end of blade.3. Clean off fixed tip end transport bracket. If necessary. (Figure 5)4. Place truck root end bracket in front of roo

40、t end of blade. (Figure 6)Page 9 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docxFigure 6Page 10 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docx5.3Securing tip e

41、nd of blade on truck Dismounting tip frame support from tip end transport bracketSee liftingtructions for details Seal off working area to prevent unauthorized personnel from enteringAll personnel must stay clear of the drop zone when moving the unittruct crane driver to lower crane hook such that e

42、asy access is created for techniciansStabilize tip frame support with forkliftOnly authorized personnel to handle forklift Wear SWT-approved PPEFigure 7Figure 81. Verify that tip end transport bracket is secured on blade. (Figure 7) Note: Tip end transport bracket consists of a blade protection part

43、(A) and a tip frame support part (B). (Figure 8)2. Mount slings on crane hook according to liftingtructions.3. Mount slings around both ends of tip end transport bracket (C). (Figure 8)4. Lift tip end transport bracket with crane. (Figure 9)5. ert forklift in tip frame support. (Figure 9 and Figure

44、10)6. Dismount tip frame support from tip end transport bracket - Remove four dowel pfrom tip frame support. (Figure 11 and Figure 12)7. Use forklift to move tip frame support away from blade. (Figure 13)8. Place tip frame support on ground.Page 11 of 21Siemens Wind Power A/S All Rights Reserved 201

45、1RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docxFigure 9Figure 10Figure 11Page 12 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docxFigure 12Figure 13Page 13 of 21Siemens Wind Power A/S All Rights Reserved 2011Restr

46、ictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docx5.4Securing tip end of blade on truck Lifting tip end onto truck tip end trailerSee transporttructions for details Seal off working area to prevent unauthorized personnel from enteringAll personnel must stay clear of drop zone when moving u

47、nitWear SWT-approved PPEFigure 14Figure 151. Place truck tip end trailer under lifted blade. (Figure 14)Note: Truck tip end trailer consists of a fixed tip end bracket (C) and a tip end bracket mounted on blade (B). (Figure 15). Fixed tip end bracket (C) and tip end bracket on blade (B) are the same

48、 (A).2. Lower blade onto truck tip end trailer fixed blade protection part of tip end transport bracket according to transporttructions. (Figure 16)3. Dismount slings from tip end transport bracket. (Figure 17)Page 14 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6

49、-B75 loadingunloading to truck.docxFigure 16Figure 17Page 15 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docx5.5Securing tip end of blade on truck Securing tip endSeal off working area to prevent unauthorized personnel from enterin

50、gAll personnel must stay clear of drop zone when moving unitWear SWT-approved PPEFigure 18Figure 191. Mount slings onto top section for fixed tip end transport bracket.2. Lift top section over blade with crane. (Figure 18)3. Place top section just above fixed tip end transport bracket on truck tip e

51、nd trailer. (Figure 19)4. Lower top section until it can be fitted onto fixed tip end transport bracket.5. Dismount slings from top section. (Figure 20)6. Mount top section on fixed tip end transport bracket mount two cross bolts on each corner of fixed tip end transport bracket. (Figure 21)7. Tip end is secured on truck tip end trailer. (Figure 22, Figure 23, and Figure 24)Page 16 of 21Siemens Wind Power A/S All Rights Reserved 2011RestrictedZWI-1038690-97757_D6-B75 loadingunloading to truck.docxFigure 20Figure 21Page 17 of 21Siemens Wind Power A/S